Strip steel pinch roll shape

By providing a prompt piece in the annular groove on the outer wall of the middle roller of the pinch roller and utilizing the warning line caused by wear, the problem of difficulty in timely detection of increased wear of the pinch roller is solved, automatic prompting and timely replacement are achieved, and the shape quality of the hot-rolled steel coil is improved.

CN223430719UActive Publication Date: 2025-10-14SHANXI JINGANG INTELLIGENT MFG TECH IND
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Patent Information

Application Number
CN202422910392.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-14
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The existing pinch roll design leads to increased wear, which requires manual measurement or can only be discovered after the strip deviates. In addition, untimely replacement affects the coil shape quality of the hot-rolled steel coil.

Method used

An annular groove is provided on the outer wall of the middle roller of the pinch roller, and a prompt part is provided inside, including a prompt layer and an elastic ring. Warning lines are formed by wear, which automatically indicate the degree of wear and remind replacement.

Benefits of technology

It enables timely detection of pinch roller wear without manual measurement, reduces manual measurement time and the risk of strip deviation, and improves production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a strip steel pinch roll profile which comprises a middle roll, an end roll arranged at the end of the middle roll, a prompting piece and an annular groove, the prompting piece is arranged in the middle roll and used for prompting the abrasion degree of the middle roll, and the annular groove is formed in the outer wall of the middle roll and used for prompting the abrasion degree of the middle roll. The annular groove is used for installing a prompting piece, the end portion of the middle roller is fixedly connected with the end portion of the end roller, and the vertical section of the annular groove is in a circular ring shape. By means of the design of the middle roller and the prompting piece, when the middle roller and the end rollers rotate to conduct strip steel conveying, the middle roller can be abraded, when the middle roller continues to rotate, lines generated due to friction between the middle roller and the prompting layer appear on the surface of the strip steel, it is indicated that abrasion of the middle roller reaches a specified value, and a pinch roller needs to be replaced; according to the mode, manual measurement is not needed, meanwhile, deviation of the strip steel can be found before deviation, and more time and labor are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot-rolled strip steel, in particular to a strip steel pinch roller profile. Background Art

[0002] Hot-rolled coil shape quality is a key quality indicator for hot-rolled strip. Hot-rolled coil shape defects include internal convolution, staggered layers, and external convolution. Many factors influence hot-rolled coil shape quality, including hot-roller equipment accuracy, hot-rolled strip shape quality, coiler side guide control capability, pinch roll profile, and clamping force.

[0003] Regarding the pinch roller profile curve, patent publication number CN205732305U pinch roller, publication number CN202061927U a pinch roller with a composite roller profile, etc.

[0004] The pinch roller profile curves involved in the above patents are all designed to design the upper and lower pinch rollers into positive convex roller profile curves, that is, the shape of the roller is thick in the middle and thin at the edges. The common point is that the middle part is a straight section, and the two sides are oblique lines or curves. The pinch rollers use this type of curve, which is simple in shape and easy to grind. However, as the rolling amount of the strip increases, the wear of the pinch rollers will increase accordingly. The traditional detection of wear is to manually measure and calculate the wear amount using a ruler after the pinch rollers have worked for a certain period of time, or when it is observed that the strip is deviating, it means that the pinch rollers are worn out, and the pinch rollers are replaced accordingly. Utility Model Content

[0005] The purpose of the utility model is to provide a strip pinch roller profile to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a strip steel pinch roller, comprising a middle roller, end rollers being provided at the ends of the middle roller, and further comprising:

[0007] A prompting member is provided inside the middle roller and is used to indicate the degree of wear of the middle roller;

[0008] An annular groove is provided on the outer wall of the middle roller and is used for installing the prompting member.

[0009] Preferably, the end of the middle roller is fixedly connected to the end of the end roller, and the vertical cross-section of the annular groove is circular.

[0010] Preferably, the prompt member includes a prompt layer, and an elastic ring for expansion and pulling is fixedly connected to the inner wall of the prompt layer.

[0011] Preferably, an adhesive layer for bonding the elastic ring and the annular groove is fixedly connected to the inner wall of the elastic ring.

[0012] Preferably, the middle roller and the end rollers form a positive crown roller type.

[0013] Preferably, the length of the middle roller is 260 mm, and the length of the end roller is 270 mm.

[0014] Preferably, the middle roller is cylindrical, and the end rollers are truncated cone-shaped.

[0015] Technical effects and advantages of this utility model:

[0016] The utility model utilizes the design of the middle roller and the prompting member. When the middle roller and the end rollers rotate to transmit the strip, the middle roller will be worn. When the middle roller continues to rotate, lines appear on the surface of the strip due to friction with the prompting layer, it means that the wear of the middle roller has reached the specified value and the pinch roller needs to be replaced. This method does not require manual measurement and can be discovered before the strip deviates, which saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0018] Figure 2 This is a front view structural diagram of the utility model.

[0019] Figure 3 This is a schematic diagram of the front cross-sectional structure of the utility model.

[0020] Figure 4 For this utility model Figure 3 A is a schematic diagram of the enlarged structure.

[0021] In the figure: 1, middle roller; 2, end roller; 3, annular groove; 4, prompting member; 41, prompting layer; 42, elastic ring; 43, adhesive layer. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] The utility model provides Figure 1-4 The strip steel pinch roll shown includes a middle roll 1, an end roll 2 is provided at the end of the middle roll 1, and further includes:

[0024] The prompting member 4 is arranged inside the middle roller 1 and is used to indicate the degree of wear of the middle roller 1;

[0025] The annular groove 3 is provided on the outer wall of the middle roller 1 and is used for installing the prompting member 4 .

[0026] Specifically, the end of the middle roller 1 is fixedly connected to the end of the end roller 2, and the middle roller 1 and the end roller 2 form a positive convex roller type. The length of the middle roller 1 is 260 mm, the length of the end roller 2 is 270 mm, the middle roller 1 is cylindrical, and the end roller 2 is truncated cone-shaped.

[0027] Furthermore, two end rollers 2 are provided, one at each end of the middle roller 1. The vertical cross-section of the end roller 2 is an isosceles trapezoid. The diameters of the parts where the end rollers 2 contact the middle roller 1 are the same. The diameter of the part of the end roller 2 facing the middle roller 1 is 1 mm larger than the diameter of the part of the end roller 2 away from the middle roller 1. The middle roller 1 and the end rollers 2 are cast in one piece.

[0028] Specifically, the vertical cross-section of the annular groove 3 is a circular ring, and the prompt member 4 includes a prompt layer 41. The inner wall of the prompt layer 41 is fixedly connected with an elastic ring 42 for expansion and pulling, and the inner wall of the elastic ring 42 is fixedly connected with an adhesive layer 43 for bonding the elastic ring 42 and the annular groove 3.

[0029] Furthermore, multiple annular grooves 3 can be provided, and the elastic ring 42 is a rubber elastic ring. As a sealing and shock-absorbing element widely used in industry and daily life, the rubber elastic ring has the following main advantages: 1. High elasticity and strong recovery performance: the rubber elastic ring can quickly return to its original shape after being compressed or stretched, which makes it very suitable for occasions that require repeated use; strong adaptability: it can adapt to surfaces of various shapes and sizes and provide a tight sealing effect; 2. Good sealing performance and leak-proof performance: the rubber elastic ring can fit closely to the contact surface to prevent leakage of liquids, gases or other substances; corrosion resistance: it can resist the erosion of various chemicals and maintain a long-term sealing effect; 3. Strong durability and fatigue resistance: the rubber material has good anti- Fatigue performance, able to maintain its elasticity and function during long-term use, aging resistance: by selecting suitable rubber materials and formulas, the service life of the elastic ring can be greatly extended, and the performance can be maintained even under high temperature or ultraviolet radiation; 4. Easy to install and maintain, flexibility: rubber elastic rings are usually designed to be easy to install and disassemble, reducing the complexity and cost of maintenance; 5. High cost-effectiveness, economical: compared with other materials (such as metal), rubber elastic rings are usually more economical and suitable for large-scale production; 6. High and low temperature resistance, temperature stability: many rubber materials can maintain their performance in a wider temperature range, the adhesive layer 43 uses the existing double-sided tape, the elastic ring 42 is pasted on the side facing the ring groove 3, and the adhesive layer 43 is pasted. Layer 43 is partially pasted, so that it can fix the elastic ring 42 while facilitating the separation of the elastic ring 42 from the ring groove 3. The prompt layer 41 is coated with polyurethane and applied to the side of the elastic ring 42 facing away from the ring groove 3. The polyurethane coating has the following main advantages: 1. Excellent wear resistance, high wear resistance: The polyurethane coating has excellent wear resistance and can resist mechanical wear and friction. It is suitable for surfaces that require high wear resistance, such as floors, conveyor belts and industrial equipment; 2. Good chemical resistance and corrosion resistance: The polyurethane coating can resist the erosion of a variety of chemical substances, including acids, alkalis, solvents, etc., and is suitable for chemical equipment and pipelines. Oil resistance: It has good oil resistance and grease resistance and is suitable for food processing equipment and automotive parts; 3. Excellent elasticity , High elasticity: The polyurethane coating has high elasticity and can quickly return to its original shape after being impacted or deformed, making it suitable for shock absorption and cushioning applications, Fatigue resistance: It has good anti-fatigue performance and can maintain its elasticity and function during long-term use; 4. Weather resistance and weather resistance, UV resistance: The polyurethane coating can resist UV radiation and is not easy to age and discolor, making it suitable for outdoor applications such as building exterior walls and outdoor equipment, High and low temperature resistance: It can maintain performance in a wide temperature range and is suitable for high or low temperature environments; 5. High adhesion, strong adhesion: The polyurethane coating can firmly adhere to various substrates, including metal, concrete, wood, etc., and is not easy to fall off or peel off, Strong adaptability: It can adapt to various shapes and surfaces and provide uniform protection; 6.7. Environmental protection and low VOC, environmental protection: many polyurethane coatings meet environmental protection standards, low volatile organic compounds (VOC), reducing harm to the environment and human body; 8. Construction flexibility, easy construction: polyurethane coatings can be applied by spraying, brushing, dipping and other methods, suitable for various complex surfaces and shapes; 9. Versatility, waterproof: with good waterproof performance, suitable for roofs, floors and basements and other occasions that require waterproofing, dustproof and anti-static: some polyurethane coatings have Dust-proof and antistatic properties make it suitable for electronic equipment and precision instruments. Therefore, when preparing the warning layer 41, a brightly colored pigment is added, stirred, and sprayed onto the outer surface of the warning layer 41. The elastic ring 42 is then pulled and installed within the annular groove 3, where it is securely bonded to the groove 3 via the adhesive layer 43. Once installed, the outer surface of the warning layer 41 is aligned with the wear warning level of the middle roller 1. As the middle roller 1 wears, the warning layer 41 also wears simultaneously, resulting in a brightly colored line on the outer surface of the strip, alerting workers and prompting prompt replacement of the middle roller 1.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A strip steel pinch roller profile, comprising a middle roller (1), wherein end rollers (2) are provided at the ends of the middle roller (1), characterized in that: Also includes: A prompting member (4), the prompting member (4) being arranged inside the middle roller (1), and the prompting member (4) being used to indicate the degree of wear of the middle roller (1); An annular groove (3) is provided on the outer wall of the middle roller (1), and the annular groove (3) is used for installing the prompting member (4).

2. The strip pinch roll profile according to claim 1, characterized in that: The end of the middle roller (1) is fixedly connected to the end of the end roller (2), and the vertical cross-section of the annular groove (3) is annular.

3. The strip pinch roll profile according to claim 1, characterized in that: The prompting member (4) comprises a prompting layer (41), and an elastic ring (42) for expansion and pulling is fixedly connected to the inner wall of the prompting layer (41).

4. The strip pinch roll profile according to claim 3, characterized in that: An adhesive layer (43) for bonding the elastic ring (42) and the annular groove (3) is fixedly connected to the inner wall of the elastic ring (42).

5. The strip pinch roll profile according to claim 1, characterized in that: The middle roller (1) and the end rollers (2) form a positive crown roller profile.

6. The strip pinch roll profile according to claim 1, characterized in that: The length of the middle roller (1) is 260 mm, and the length of the end roller (2) is 270 mm.

7. The strip pinch roll profile according to claim 1, characterized in that: The middle roller (1) is cylindrical, and the end rollers (2) are truncated cone-shaped.

Citation Information

Patent Citations

  • Pinch roll with composite roll shape

    CN202061927U

  • Pinch roll

    CN205732305U