Sterilization machine for mushroom processing
By using a winding tube to preheat water in the mushroom sterilizer and using the heat of the machine body to generate steam, the problems of high energy consumption and heat waste in traditional sterilizers are solved, and efficient energy utilization and uniform sterilization effect are achieved.
Patent Information
- Application Number
- CN202422956454.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Traditional mushroom sterilizers consume high energy and have low heat utilization when heating water to produce steam, resulting in increased production costs and serious heat waste.
The coiled pipe is used to preheat water and utilize the sterilizer's own heat to generate steam, reducing external energy consumption. The heat of the machine body is transferred to the water in the steam generating shell through the coiled pipe to achieve heat recycling.
It improves energy utilization efficiency, reduces production costs, reduces heat waste, and achieves efficient steam generation and uniform sterilization of mushrooms.
Smart Images
Figure CN223437854U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of mushroom processing, and specifically to a sterilization machine for mushroom processing. BACKGROUND
[0002] The working principle of the steam sterilization machine is mainly to use water to produce steam by boiling in a closed metal container, increase the pressure in the container, and thus increase the boiling point of water. Under high pressure, the temperature of steam can reach 121.3℃ or higher, and by maintaining for a certain period of time, various microorganisms including bacterial spores and spores can be killed. Sterilization is a key link to ensure product quality and safety during mushroom processing.
[0003] However, the traditional sterilization machine usually directly injects external cold water into the steam generator for heating, which consumes a large amount of energy and time to heat the water to the required temperature for generating steam. This way has low energy utilization rate and increases production cost. The mushroom sterilization machine generates high temperature during operation, but this heat is often not fully utilized and wasted.
[0004] Therefore, we propose a new type of sterilization machine for mushroom processing. SUMMARY
[0005] The utility model aims at providing a sterilization machine for mushroom processing, which solves the problem of directly injecting external cold water into the steam generator for heating, which consumes a large amount of energy and time to heat the water to the required temperature for generating steam, and the problem of the mushroom sterilization machine generating high temperature during operation, but this heat is often not fully utilized and wasted.
[0006] The utility model provides the following technical scheme: a sterilization machine for mushroom processing, comprising a machine body, a cavity is formed in the machine body, a winding pipe is wound on the side wall of the cavity, the two ends of the winding pipe are fixedly connected with an inlet pipe and an outlet pipe, the inlet pipe and the outlet pipe penetrate the side wall of the machine body, one end of the outlet pipe is connected with a connecting pipe two and a connecting pipe one through a tee pipe, valves are arranged on the connecting pipe one and the connecting pipe two;
[0007] A steam generation shell is fixedly connected to the side wall of the machine body, the connecting pipe two is fixedly connected to the side wall of the steam generation shell, a plurality of heating rods are fixedly connected to the inner side wall of the steam generation shell, a steam delivery pipe is fixedly connected to the side wall of the steam generation shell, the steam delivery pipe penetrates the side wall of the machine body, one end of the steam delivery pipe is fixedly connected with a delivery pipe, a plurality of nozzles are fixedly connected to the delivery pipe.
[0008] Preferably, a rotating groove is arranged on the inner side wall of the machine body, the longitudinal section of the rotating groove is annular, two rotating sliding blocks are slidably connected in the rotating groove, a mushroom placing cylinder is fixedly connected on the side wall between the two rotating sliding blocks, a rotating motor is fixedly connected on the outer side wall of the machine body, and the output end of the rotating motor penetrates through the side wall of the machine body and is fixedly connected on the side wall of the mushroom placing cylinder.
[0009] Preferably, a base is hingedly connected on the bottom side wall of the machine body, a sliding groove is arranged on the base, a sliding block is slidably connected in the sliding groove, a hydraulic cylinder is fixedly connected on the side wall of the sliding groove, the telescopic end of the hydraulic cylinder is fixedly connected on the side wall of the sliding block, and a plurality of hinged rods are hingedly connected between the sliding block and the machine body.
[0010] Preferably, a plurality of sensors are fixedly connected on the inner side wall of the machine body, and the plurality of sensors are temperature sensors, humidity sensors, pressure sensors and image recognition sensors, respectively.
[0011] Preferably, a machine door is arranged at one end of the machine body, and an observation window is arranged on the machine door.
[0012] Preferably, a controller is fixedly connected on the side wall of the machine body.
[0013] Preferably, the mushroom placing cylinder is made of stainless steel.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] The utility model discloses a high temperature of machine body is used to preheat the water in steam generating shell device, and the additional energy input required for heating the water to generate steam is reduced, and in the mushroom processing, the continuous generation of steam needs a large amount of energy, and this preheating structure can effectively utilize the heat of the machine body that can be wasted originally, thereby greatly reducing the overall energy consumption, and the heat generated by the sterilization machine body is reused, realizes the efficient recycling of energy, and no longer only relies on external energy to heat the water, but fully excavates the potential energy of the equipment, so that the energy utilization efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the whole structure schematic diagram of the utility model;
[0017] Figure 2 It is the front view cross section structure schematic diagram of the utility model;
[0018] Figure 3 It is the first side view cross section structure schematic diagram of the utility model;
[0019] Figure 4The second side view structure schematic diagram of the utility model is shown in the figure.
[0020] Figure 5 The mushroom placing cylinder three-dimensional structure schematic diagram of the utility model is shown in the figure.
[0021] In the figure: 1, machine body; 2, cavity; 3, winding pipe; 4, steam generation shell; 5, heating rod; 6, steam delivery pipe; 7, delivery pipe; 8, water outlet pipe; 9, connecting pipe one; 10, connecting pipe two; 11, sensor; 12, rotating groove; 13, rotating sliding block; 14, mushroom placing cylinder; 15, rotating motor; 16, machine door; 17, base; 18, sliding groove; 19, sliding block; 20, hydraulic cylinder; 21, hinged rod; 22, water inlet pipe; 23, controller.
[0022] As shown in the figure, in order to clearly realize the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for the need of illustration, and is not intended to limit the utility model in the specific structure, device and environment, and the devices and environment can be adjusted or modified by the ordinary skilled in the art according to the specific needs, and the adjustment or modification still includes in the scope of the appended claims. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.
[0024] As Figures 1-5 shown, the utility model provides a kind of technical scheme: a kind of sterilization machine for mushroom processing, including machine body 1, machine body 1 is equipped with cavity 2, winding pipe 3 is wound on the lateral wall of cavity 2, the both ends of winding pipe 3 are fixedly connected with water inlet pipe 22 and water outlet pipe 8, water inlet pipe 22 and water outlet pipe 8 all penetrate the lateral wall of machine body 1, one end of water outlet pipe 8 is connected with connecting pipe two 10 and connecting pipe one 9 by tee joint, valve is equipped on connecting pipe one 9 and connecting pipe two 10;
[0025] the lateral wall of machine body 1 is fixedly connected with steam generation shell 4, connecting pipe two 10 is fixedly connected on the lateral wall of steam generation shell 4, a plurality of heating rods 5 are fixedly connected on the inside lateral wall of steam generation shell 4, steam delivery pipe 6 is fixedly connected on the lateral wall of steam generation shell 4, steam delivery pipe 6 penetrates the lateral wall of machine body 1, one end of steam delivery pipe 6 is fixedly connected with delivery pipe 7, a plurality of nozzles are fixedly connected on delivery pipe 7, one end of machine body 1 is equipped with machine door 16, observation window is equipped on machine door 16.
[0026] In an optional embodiment: the internal side wall of the body 1 is provided with a rotating groove 12, the longitudinal section of the rotating groove 12 is annular, two rotating sliding blocks 13 are slidingly connected in the rotating groove 12, a mushroom placing cylinder 14 is fixedly connected between the two rotating sliding blocks 13, a rotating motor 15 is fixedly connected to the outer side wall of the body 1, the output end of the rotating motor 15 penetrates the side wall of the body 1 and is fixedly connected to the side wall of the mushroom placing cylinder 14, and the mushroom placing cylinder 14 is made of stainless steel.
[0027] It should be noted that the slight rotation of the internal mushrooms can ensure that each part of the mushrooms can be evenly contacted with the steam, thereby avoiding incomplete sterilization of some parts due to insufficient heating. Although the steam has strong penetration, the stationary mushrooms may be difficult to penetrate in some areas due to different shapes, sizes or placement methods. Rotation can help improve this situation.
[0028] In an optional embodiment: the bottom side wall of the body 1 is hingedly connected to a base 17, the base 17 is provided with a sliding groove 18, a sliding block 19 is slidingly connected in the sliding groove 18, a hydraulic cylinder 20 is fixedly connected to the side wall of the sliding groove 18, the telescopic end of the hydraulic cylinder 20 is fixedly connected to the side wall of the sliding block 19, and a plurality of hinged rods 21 are hingedly connected between the sliding block 19 and the body 1.
[0029] It should be noted that the telescopic end of the hydraulic cylinder 20 can move forward or backward with the sliding block 19, so that the body 1 can gradually become inclined under the action of the hinged rods 21, facilitating the pouring of the mushrooms in the mushroom placing cylinder 14 and facilitating material taking.
[0030] In an optional embodiment: a plurality of sensors 11 are fixedly connected to the internal side wall of the body 1, the plurality of sensors 11 are temperature sensors, humidity sensors, pressure sensors and image recognition sensors respectively, and a controller 23 is fixedly connected to the side wall of the body 1.
[0031] It should be noted that the use of the sensors 11 can select better and more suitable models or types of sensors 11 according to actual use. These sensors 11 are connected with the controller 23, which is convenient for operation and signal transmission, and is for better processing of mushrooms.
[0032] In specific use, the working principle of the utility model is as follows:
[0033] Body heat utilization:
[0034] One end of the water inlet pipe 22 is connected to an external water source. When in use, close the valve on the connecting pipe 1 9, open the water source on the connecting pipe 2 10, and then input water into the winding pipe 3 through the water inlet pipe 22. The high temperature in the body 1 is transferred to the winding pipe 3 through heat transfer, and the water in the winding pipe 3 is heated, and then enters the steam generating shell 4, providing a stable water source for steam generation in the steam generating shell 4, effectively utilizing the body heat that might otherwise be wasted, and reducing the additional energy input required to heat the water to generate steam. The steam generated in the steam generating shell 4 is transported to the delivery pipe 7 through the steam delivery pipe 6, and then sprayed to the mushrooms in the mushroom placement cylinder 14 through the nozzle on the delivery pipe 7, which has the effect of sterilization. When the sterilization is completed, close the valve on the connecting pipe 2 10, and then open the valve on the connecting pipe 1 9. The flowing cold water and heat exchange can accelerate the drop in the temperature inside the body 1 and shorten the waiting time for removing the mushrooms.
[0035] Rotation and easy removal of mushrooms:
[0036] During the steam sterilization process, by rotating the output end of the rotating motor 15, the mushroom placing tube 14 is rotated, which can make the mushrooms inside rotate slightly to ensure that all parts of the mushrooms can be evenly exposed to the steam, thereby avoiding incomplete sterilization of some parts due to insufficient heating. Although steam has strong penetrability, static mushrooms may be difficult to penetrate in certain areas due to different shapes, sizes or placement methods. Rotation helps to improve this situation. By moving the telescopic end of the hydraulic cylinder 20 forward and backward, the sliding block 19 can be moved forward or backward, so that under the action of the hinged rod 21, the body 1 can gradually become tilted, making it convenient to pour out the mushrooms in the mushroom placing tube 14 and facilitate material removal.
[0037] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A sterilizing machine for mushroom processing, comprising a machine body (1), characterized in that: The body (1) is provided with a cavity (2), a winding tube (3) is wound around the side wall of the cavity (2), and both ends of the winding tube (3) are fixedly connected to a water inlet pipe (22) and a water outlet pipe (8), the water inlet pipe (22) and the water outlet pipe (8) both pass through the side wall of the body (1), and one end of the water outlet pipe (8) is connected to a connecting pipe 2 (10) and a connecting pipe 1 (9) via a three-way pipe, and both the connecting pipe 1 (9) and the connecting pipe 2 (10) are provided with valves; A steam generating shell (4) is fixedly connected to the side wall of the machine body (1), the second connecting pipe (10) is fixedly connected to the side wall of the steam generating shell (4), a plurality of heating rods (5) are fixedly connected to the inner side wall of the steam generating shell (4), a steam delivery pipe (6) is fixedly connected to the side wall of the steam generating shell (4), the steam delivery pipe (6) passes through the side wall of the machine body (1), one end of the steam delivery pipe (6) is fixedly connected to a delivery pipe (7), and a plurality of nozzles are fixedly connected to the delivery pipe (7).
2. A mushroom processing sterilizer according to claim 1, characterized in that: A rotating groove (12) is provided on the inner side wall of the machine body (1), and the longitudinal section of the rotating groove (12) is annular. Two rotating sliders (13) are slidably connected in the rotating groove (12), and a mushroom placement cylinder (14) is fixedly connected to the side wall between the two rotating sliders (13). A rotating motor (15) is fixedly connected to the outer side wall of the machine body (1), and the output end of the rotating motor (15) passes through the side wall of the machine body (1) and is fixedly connected to the side wall of the mushroom placement cylinder (14).
3. A mushroom processing sterilizer according to claim 2, characterized in that: A base (17) is hingedly connected to the bottom side wall of the body (1), a sliding groove (18) is provided on the base (17), a sliding block (19) is slidably connected in the sliding groove (18), a hydraulic cylinder (20) is fixedly connected to the side wall of the sliding groove (18), a telescopic end of the hydraulic cylinder (20) is fixedly connected to the side wall of the sliding block (19), and a plurality of hinged rods (21) are hingedly connected on the side wall between the sliding block (19) and the body (1).
4. A mushroom processing sterilizer according to claim 3, characterized in that: A plurality of sensors (11) are fixedly connected to the inner side wall of the body (1), and the plurality of sensors (11) are respectively a temperature sensor, a humidity sensor, a pressure sensor, and an image recognition sensor.
5. A mushroom processing sterilizer according to claim 4, characterized in that: One end of the machine body (1) is provided with a machine door (16), and an observation window is provided on the machine door (16).
6. A mushroom processing sterilizer according to claim 5, characterized in that: A controller (23) is fixedly connected to the side wall of the machine body (1).
7. A mushroom processing sterilizer according to claim 6, characterized in that: The mushroom placement cylinder (14) is made of stainless steel.