Up-suction type self-circulation welding fume purifier with vertically-mounted filter cartridge structure
The design of vertically installed filter cartridges and spark arrestors solves the problems of poor cleaning effect and spark-induced fires in welding fume purifiers, achieving more efficient dust filtration and equipment safety.
Patent Information
- Application Number
- CN202422838121.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-21
AI Technical Summary
In existing welding fume purifiers, the horizontal installation of the filter cartridge results in poor cleaning effect, and the sparks in the welding fume can easily cause fires, shortening the life of the equipment.
The vertically mounted filter cartridge structure is combined with a spark arrester and flame arrester filter to enhance the cleaning effect and prevent sparks from entering the equipment.
It improves the dust cleaning effect of the filter cartridge, reduces the chance of filter cartridge fire, and extends the service life of the equipment.
Smart Images

Figure CN223439441U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding fume purification technical field, concretely to a vertical filter cartridge structure upper suction type self -circulation welding fume purifier. BACKGROUND
[0002] With the continuous development of social industrialization, various industrial pollution problems gradually become serious, and in order to govern the low-altitude dust escape problem in the region, each region starts to match welding fume purifier, wherein the welding fume purifier is used for the purification of smoke and dust generated in welding, cutting, polishing and other processes and the recovery of rare metals and valuable materials, can purify a large amount of fine metal particles suspended in the air which are harmful to human body, has the characteristics of high purification efficiency, low noise, flexible use, small floor area and the like.
[0003] However, the existing welding fume purifier adopts the mode of installing the filter cartridge horizontally with the ground, at this time, the contact area of the transverse filter cartridge with the welding fume is reduced, the dust removal effect of the welding fume purifier is reduced, and when the welding fume enters the inside of the welding fume purifier, there are not only gas but also sparks in the welding fume, at this time, after the sparks and gas enter the inside of the welding fume purifier, the sparks are easy to cause fire in the inside of the purifier, thereby causing damage to the internal parts of the welding fume purifier and shortening the service life of the welding fume purifier. CONTENT OF THE UTILITY MODEL
[0004] In view of the defects of the prior art, the utility model provides a vertical filter cartridge structure upper suction type self-circulation welding fume purifier, which has the advantages of facilitating the cleaning of dust in the dust hopper, increasing the spark capturing structure to reduce the ignition probability of the filter cartridge, and installing the fire-resistant filter to block the sparks from entering the inside of the equipment, and solves the problems raised in the above background art.
[0005] The utility model provides the following technical scheme: a vertical filter cartridge structure upper suction type self-circulation welding fume purifier, including the shell, the top of shell is fixedly installed with the air inlet, and the inside of air inlet is provided with the spark catcher, the inner chamber of shell is sequentially provided with the fan room, the backflushing chamber, the filter cartridge chamber from top to bottom, the front and the left and right sides of shell are all provided with the air supply opening, the inside of air supply opening is fixedly installed with the air supply louver, the inner wall of filter cartridge chamber is detachably installed with the filter cartridge, and the filter cartridge is installed in the inside of filter cartridge chamber in the vertical mode, the inner chamber of shell is fixedly installed with the fire-resistant filter located at the left and right sides of filter cartridge chamber, the inner chamber of fan room is fixedly installed with the fan assembly, the inner wall of fan room is provided with the sound-absorbing board located at the outside of fan assembly, the top of fan room is provided with a no.
[0006] Preferably, the lower end of the shell is fixedly provided with a dust collecting hopper below the filter cartridge chamber, and the lower end of the dust collecting hopper is movably provided with a ash bucket, and the lower end of the shell is fixedly provided with a supporting leg outside the ash bucket.
[0007] Preferably, the lower end of the air inlet is fixedly connected with an air suction duct below the spark catcher, and the air suction duct is communicated with the inside of the filter cartridge chamber at the end away from the air inlet.
[0008] Preferably, the left and right sides of the first air exhaust channel are fixedly connected with second air exhaust channels, and the first air exhaust channel is communicated with the second air exhaust channels, the lower end of the second air exhaust channel is communicated with the air supply opening, and the second air exhaust channel is located between the shell and the fan chamber and the back flushing chamber.
[0009] Preferably, the fan assembly comprises a motor and an impeller, the lower end of the output shaft of the motor is fixedly connected with the impeller, and the outer wall of the motor is fixedly sleeved with the inner wall of the sound insulation plate.
[0010] Preferably, the lower end surface of the ash bucket is provided with universal wheels, and the side of the ash bucket is fixedly provided with a push rod.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The utility model discloses a filter cartridge, a filter cartridge chamber, a shell and an air inlet are matched, the vertical filter cartridge is arranged in the filter cartridge chamber, the problem of poor dust removal effect is solved, the contact area of the filter cartridge and the smoke dust is expanded, the dust removal effect of the filter cartridge is improved, the filter cartridge is replaced, and the practicality of the filter cartridge is improved.
[0013] 2. The utility model discloses an air inlet, a spark catcher, a fire resistance filter and a shell are matched, the spark catcher and the fire resistance filter are arranged, the problem of welding fume purifier ignition is solved, the spark catcher is used, the spark is prevented from entering the equipment, the ignition probability of the filter cartridge is reduced, the service life of the equipment is improved, and the spark is further prevented by using the fire resistance filter. DRAWINGS
[0014] Figure 1 It is a structural schematic view of the utility model;
[0015] Figure 2 It is a sectional view of the air suction duct of the utility model;
[0016] Figure 3 It is a sectional view of the first air exhaust channel of the utility model;
[0017] Figure 4It is the front view of the shell of the utility model;
[0018] Figure 5 It is the plan view of the air inlet of the utility model;
[0019] Figure 6 It is the side view of the fire resistance filter of the utility model.
[0020] In the drawing: 1, shell; 2, air inlet; 3, fan chamber; 4, back flushing chamber; 5, filter cartridge chamber; 6, air outlet; 7, air outlet louver; 8, filter cartridge; 9, fire resistance filter; 10, fan assembly; 101, motor; 102, impeller; 11, sound absorbing board; 12, first exhaust passage; 13, steam pocket; 14, back flushing valve; 15, dust collecting hopper; 16, ash hopper; 17, universal wheel; 18, supporting leg; 19, air suction air duct; 20, second exhaust passage; 21, push rod. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the utility model.
[0022] Please refer to Figure 1 , Figure 2 , Figure 5 and Figure 6The utility model provides a vertical filter cartridge structure upper suction type self -circulation welding fume purifier, including the shell 1, the top of shell 1 is fixedly installed with air inlet 2, and the inside of air inlet 2 is provided with spark catcher, and the spark catcher is the stainless steel filament layering braiding structure, can intercept the big particle dust in dust-containing gas, also plays the role of isolating spark, air inlet 2 can 360 degree suction, the inner chamber of shell 1 is sequentially provided with fan chamber 3, blowback chamber 4, filter cartridge chamber 5 from top to bottom, the front and the left and right sides of shell 1 are all provided with air outlet 6, and air outlet 6 is fixedly installed with air supply louver 7 in the inside, and air supply louver 7 manually adjusts the louver direction to be able to realize the air supply in 270 degree angle range, the inner wall of filter cartridge chamber 5 is detachably installed with filter cartridge 8, and filter cartridge 8 is installed in the inside of filter cartridge chamber 5 in the vertical way, and the inner chamber of shell 1 is fixedly installed with fire resistance filter 9 located at the left and right sides of filter cartridge chamber 5, and after dust-containing and spark gas enters the labyrinth structure of fire resistance filter 9, the big particle and spark will collide to the labyrinth structure when passing through second bend and then be intercepted outside, the inner chamber of fan chamber 3 is fixedly installed with fan assembly 10, and the setting of fan assembly 10 provides power for the flow of the gas in the inside of shell 1, and the inner wall of fan chamber 3 is provided with silencer 11 located at the outside of fan assembly 10, and the setting of silencer 11 plays the silencing effect to the gas flow in the inside of shell 1, and the upper of fan chamber 3 is provided with no.
[0023] The lower end of shell 1 is fixedly installed with dust collecting hopper 15 located below filter cartridge chamber 5, and dust collecting hopper 15 is movably installed with ash hopper 16 below, and ash hopper 16 is installed to recycle dust particles, and the lower end of shell 1 is fixedly installed with supporting leg 18 located outside ash hopper 16, and supporting leg 18 plays the supporting effect to shell 1.
[0024] Please refer to Figure 2 With Figure 3 The lower end of air inlet 2 is fixedly connected with suction air duct 19 located below the spark catcher, and the end, away from air inlet 2, of suction air duct 19 is communicated with the inside of filter cartridge chamber 5.
[0025] The left and right sides of no.
[0026] Please refer to Figure 3 With Figure 4The fan assembly 10 comprises a motor 101 and an impeller 102, the lower end of the output shaft of the motor 101 is fixedly connected with the impeller 102, the motor 101 provides power for the rotation of the impeller 102, and the outer wall of the motor 101 is fixedly sleeved with the inner wall of the sound-absorbing plate 11.
[0027] The lower end surface of the ash bucket 16 is provided with universal wheels 17, and the rolling of the universal wheels 17 can realize the movement of the ash bucket 16. The ash bucket 16 is fixedly installed with a push rod 21 on one side.
[0028] Working principle: in use, first, six air supply openings 6 are formed on the left and right sides and the front of the shell 1, and the air supply louvers 7 are installed inside the air supply openings 6. The blade direction of the air supply louvers 7 is manually adjusted, and the air supply louvers 7 can realize air supply within an angle range of 270°. The smoke and dust gas generated by welding enters the inside of the shell 1 from the air inlet 2. The gas entering the inside of the air inlet 2 contacts the spark catcher first. The spark catcher is a stainless steel filament laminated woven structure, which can intercept large particles of dust in the dust-containing gas and also plays a role in isolating sparks. After the dust-containing gas passes through the spark catcher, it enters the inside of the air suction duct 19, and then passes through the fire-resistant filter 9. After the dust-containing and spark-containing gas enters the labyrinth structure of the fire-resistant filter, the large particles and sparks will collide with the labyrinth structure and be intercepted outside during the second bending. After further removing sparks, the gas enters the inside of the filter cartridge chamber 5. The gas in the filter cartridge chamber 5 is filtered by the filter cartridge 8. The filter cartridge 8 is made of nanometer fire-resistant filter paper folded and added with a cartridge bottom cover and a mounting chuck structure. The smoke and dust are intercepted outside by the filter cartridge 8. The filtered clean low-speed airflow is drawn away from the middle flow channel of the filter cartridge 8 by the fan assembly 10. The high-speed rotation of the impeller 102 throws out the airflow. The clean air passes through the sound-absorbing plate 11 and then enters the second air exhaust channel 20 through the first air exhaust channel 12. After passing through the second air exhaust channel 20, the air is sent into the workshop through the air supply louvers 7 on the side and the front for recirculation. Then, the filtered dust particles are adsorbed on the surface of the filter cartridge 8. The 0.45-0.6 MPa compressed air in the backflush valve 14 is blown out instantaneously to blow off the dust particles attached to the surface of the filter cartridge 8 under the automatic backflush cleaning function of the opening of the backflush valve 14. The dust particles fall into the ash bucket 16 at the bottom of the equipment. Finally, the worker pushes the ash bucket 16 through the push rod 21 and moves the air supply opening 6 by rolling the universal wheels 17, so that the dust in the ash bucket 16 can be cleaned.
[0029] It is to be noted that, in the present text, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. In the drawings of the present application, the filling patterns are only for distinguishing layers and do not have any other limitations.
[0030] While the embodiments of the present application have been shown and described, it is to be understood that the embodiments can be varied, modified, substituted and changed by those skilled in the art without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A vertically mounted filter cartridge structure upward suction type self-circulating welding fume purifier, comprising a housing (1), characterized in that: An air inlet (2) is fixedly mounted on the top of the housing (1), and a spark arrester is arranged inside the air inlet (2). The inner cavity of the housing (1) is sequentially provided with a fan chamber (3), a back-blowing chamber (4), and a filter cartridge chamber (5) from top to bottom. An air supply port (6) is provided on the front and left and right sides of the housing (1). An air supply louver (7) is fixedly mounted inside the air supply port (6). A filter cartridge (8) is detachably mounted on the inner wall of the filter cartridge chamber (5), and the filter cartridge (8) is mounted on the filter cartridge in a vertical manner. The inner cavity of the housing (1) is fixedly mounted with flame arrester filters (9) located on the left and right sides of the filter cartridge chamber (5), the inner cavity of the fan chamber (3) is fixedly mounted with a fan assembly (10), the inner wall of the fan chamber (3) is provided with a silencer plate (11) located outside the fan assembly (10), an exhaust passage (12) is provided above the fan chamber (3), a steam drum (13) is fixedly mounted on the inner wall of the back-blowing chamber (4), and a back-blowing valve (14) is provided on the steam drum (13).
2. The vertically mounted filter cartridge structure upward suction type self-circulating welding fume purifier according to claim 1 is characterized by: A dust collecting funnel (15) located below the filter cartridge chamber (5) is fixedly mounted on the lower end of the housing (1), an ash hopper (16) is movably mounted below the dust collecting funnel (15), and a support leg (18) located outside the ash hopper (16) is fixedly mounted on the lower end of the housing (1).
3. The vertically mounted filter cartridge structure upward suction type self-circulating welding fume purifier according to claim 1 is characterized by: The lower end of the air inlet (2) is fixedly connected to an air suction duct (19) located below the spark arrester, and the end of the air suction duct (19) away from the air inlet (2) is communicated with the interior of the filter cartridge chamber (5).
4. The vertically mounted filter cartridge structure upward suction type self-circulating welding fume purifier according to claim 1 is characterized by: The left and right sides of the No. 1 exhaust channel (12) are both fixedly connected to the No. 2 exhaust channel (20), and the No. 1 exhaust channel (12) and the No. 2 exhaust channel (20) are internally connected. The lower end of the No. 2 exhaust channel (20) is connected to the air supply port (6). The No. 2 exhaust channel (20) is located between the housing (1), the fan chamber (3) and the back-blowing chamber (4).
5. The vertically mounted filter cartridge structure upward suction type self-circulating welding fume purifier according to claim 1 is characterized by: The fan assembly (10) comprises a motor (101) and an impeller (102); the lower end of the output shaft of the motor (101) is fixedly connected to the impeller (102); and the outer wall of the motor (101) is fixedly sleeved to the inner wall of the muffler plate (11).
6. The vertically mounted filter cartridge structure upward suction type self-circulating welding fume purifier according to claim 2 is characterized by: The lower end surface of the ash hopper (16) is provided with a universal wheel (17), and a push rod (21) is fixedly installed on one side of the ash hopper (16).