Scrap iron treatment system

Abstract

The utility model discloses a scrap iron processing system which comprises a feeding mechanism, a crushing and chip breaking mechanism, a transfer transmission mechanism and a briquetting machine, the feeding mechanism is used for feeding scrap iron into the crushing and chip breaking mechanism, the crushing and chip breaking mechanism is arranged on the front side of a rack of the feeding mechanism, and the crushing and chip breaking mechanism comprises a material guide cover, a mounting seat and a grinding roller. The material guide cover is fixedly arranged above the mounting base, the mounting base is provided with an inner cavity, two oppositely-arranged grinding rollers are mounted in the inner cavity, the transfer conveying mechanism is used for guiding the crushed scrap iron into the briquetting machine, and the briquetting machine is used for stacking a plurality of crushed scrap iron and then extruding the scrap iron into blocks. According to the scrap iron processing system, automatic feeding, efficient smashing, automatic transfer conveying and compression forming of scrap iron can be achieved, the scrap iron processing efficiency and the environmental protection property are greatly improved, meanwhile, operation simplicity and convenience and equipment durability are considered in the design of the system, and the operation cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical equipment technical field, concretely is a scrap iron processing system. BACKGROUND

[0002] With the acceleration of industrialization process, the quantity of scrap iron produced by metal processing industry is increasing. If these scrap irons cannot be effectively treated, not only a large amount of storage space will be occupied, but also the environment may be polluted. Therefore, the treatment and recycling of scrap iron have become an important research topic. At present, the treatment methods of scrap iron mainly include incineration, fusing, crushing and compression. Although these methods can reduce the volume of scrap iron to a certain extent, there are still problems such as low efficiency, high cost and environmental pollution. For example, the incineration method will produce harmful gases, causing secondary pollution to the environment; the fusing method has high energy consumption and complex equipment; although the crushing method can reduce the volume of scrap iron, the dust produced will also affect the environment. CONTENT OF THE UTILITY MODEL

[0003] To solve the above technical problems, the utility model relates to a scrap iron processing system, which is simple and reliable in structure, effectively solves the above technical problems, and is suitable for popularization and use. In order to achieve the above purpose, the utility model realizes the following technical scheme:

[0004] A scrap iron processing system, comprising a feeding mechanism, a crushing mechanism, a transfer mechanism and a briquetting machine. The feeding mechanism is used to feed scrap iron into the crushing mechanism. The crushing mechanism is arranged on the front side of the rack of the feeding mechanism. The crushing mechanism comprises a guide cover, a mounting seat and a rolling roller. The guide cover is fixedly arranged above the mounting seat. The mounting seat is provided with an inner cavity. Two rolling rollers are arranged in the inner cavity in opposite directions. A crushing channel is formed between the two rolling rollers. The scrap iron is crushed after passing through the crushing channel from top to bottom. The transfer mechanism is used to guide the crushed scrap iron into the briquetting machine. The briquetting machine is used to extrude the crushed scrap iron into blocks after accumulation.

[0005] On the basis of the above scheme and as a preferred scheme of the above scheme: the feeding mechanism comprises a rack, a chain lifting and overturning assembly and a carrying vehicle. The chain lifting and overturning assembly is arranged on the inner side of the rack. The chain lifting and overturning assembly is connected with the carrying vehicle and is used to drive the carrying vehicle to ascend and descend and to overturn and dump the scrap iron when it reaches a predetermined height.

[0006] As a preferred scheme of the above scheme and on the basis of the above scheme: the intermediate transfer mechanism comprises a bearing box, a lifting track, a belt transmission line and a material falling box, the bearing box is arranged below the mounting box and is used for bearing the iron filings falling from the broken chip channel, one side of the bearing box is provided with the lifting track, the lifting track is arranged obliquely upward, the material falling box is arranged below the leading end of the lifting track, the belt transmission line is arranged inside the bearing box and the lifting track and is used for guiding the broken iron filings into the material falling box, and the material falling box is provided with a material falling hole and is used for sending the iron filings into the briquetting machine.

[0007] As a preferred scheme of the above scheme and on the basis of the above scheme: the front side of the mounting seat is provided with a detachable maintenance baffle.

[0008] As a preferred scheme of the above scheme and on the basis of the above scheme: the material guide cover comprises a funnel part arranged at the upper portion, a pushing material cylinder is arranged inside the funnel part of the material guide cover, and a pushing block is connected to the piston rod of the pushing material cylinder.

[0009] Compared with the prior art, the iron filings treatment system has the following prominent and beneficial technical effects: the system comprises a feeding mechanism, a crushing and breaking chip mechanism, an intermediate transfer mechanism and a briquetting machine, and through the system, automatic feeding, efficient crushing, automatic intermediate transfer and compression molding of the iron filings can be realized, the efficiency and environmental protection of the iron filings treatment are greatly improved, the design of the system also considers the simplicity of operation and the durability of the equipment, the running cost is reduced, the economy and practicability of the system are improved, the volume of the iron filings is greatly reduced through efficient crushing of the crushing and breaking chip mechanism and compression molding of the briquetting machine, the subsequent transportation and storage are facilitated, the iron filings are compressed into blocks, the recycling rate of the iron filings is improved, and the recycling of resources is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0010] Figure 1 is a front view of the device;

[0011] Figure 2 is a top view of the device;

[0012] Figure 3 is a side view of the device. DETAILED DESCRIPTION

[0013] In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme in the embodiments will be described clearly and completely in combination with the drawings in the embodiments, however, the following specific embodiments and examples are only for the purpose of illustration, not for limiting the present application.

[0014] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate directions or positional relationships based on the attached text. Figure 1 The directions or positional relationships shown are only for the convenience of describing the present invention, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they should not be understood as limiting the present invention.

[0015] In the description of this application, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0016] In order to solve the above technical problems, Figures 1-3 As shown, the utility model designs a chip processing system, including a feeding mechanism 1, a chip crushing mechanism 2, a transfer transmission mechanism 3, and a briquetting machine 4. The feeding mechanism 1 is used to feed the chip into the chip crushing mechanism 2. The feeding mechanism 1 includes a frame 11, a chain lifting and flipping assembly 12, and a carrying vehicle. The chain lifting and flipping assembly is arranged on the inner side of the frame 11. The chain lifting and flipping assembly 12 is connected to the carrying vehicle and is used to drive it to move up and down and flip and dump when it is lifted to a predetermined height. The chain lifting and flipping assembly 12 is connected to the carrying vehicle. The feeding of chip can be achieved through simple operation, which is easy to control and maintain. The feeding mechanism 1 can quickly feed the chip into the chip crushing mechanism 2, thereby improving the working rhythm and processing capacity of the entire system. The feeding mechanism 1 is designed to take into account chip iron of different shapes and sizes, and can adapt to the feeding needs of various chip iron. The chance of personnel contacting dangerous areas is reduced through automated operation, thereby improving the safety of operations.

[0017] The chip crushing mechanism 2 is arranged on the front side of the frame 11 of the feeding mechanism 1. The compact layout design saves space, so that the entire system occupies a small area. The chip crushing mechanism 2 includes a material guide cover 21, a mounting seat 22, and a rolling roller 23. The material guide cover 21 is fixedly arranged above the mounting seat 22. The mounting seat 22 is provided with an inner cavity, and two oppositely arranged rolling rollers 23 are installed in the inner cavity. A chip crushing channel is formed between the two rolling rollers 23. The iron chips are crushed after passing through the chip crushing channel from top to bottom. The transfer transmission mechanism 3 is used to introduce the crushed iron chips into the briquetting machine 4. The briquetting machine 4 is used to pile up a number of crushed iron chips and squeeze them into blocks. The design of the material guide cover 21 helps to guide the iron chips into the chip crushing channel smoothly. The iron chips are crushed in the chip crushing channel formed between the two rolling rollers 23. This rolling method can ensure that the iron chips are crushed evenly and thoroughly, thereby improving the crushing quality. The mechanism is suitable for iron chips of various shapes and sizes, and has good adaptability and flexibility.

[0018] Further preferably in this embodiment, the transfer mechanism 3 comprises a bearing box 31, a lifting track 32, a belt transmission line 33 and a falling box 34, the bearing box 31 is arranged below the mounting box and is used to bear the iron filings falling from the broken chip channel, one side of the bearing box 31 is provided with the lifting track 32, the lifting track 32 is arranged upwardly inclined, the falling box 34 is arranged below the leading end of the lifting track 32, the belt transmission line 33 is arranged inside the bearing box 31 and the lifting track 32 and is used to guide the broken iron filings into the falling box 34, the falling box 34 is provided with a falling hole, the falling box 34 is used to send the iron filings into the briquetting machine 4, the transfer mechanism 3 realizes efficient transmission of the iron filings from the broken chip channel to the briquetting machine 4 through the cooperation of the bearing box 31, the lifting track 32, the belt transmission line 33 and the falling box 34, this design enables the iron filings to be smoothly transmitted from the crushing broken chip mechanism 2 to the briquetting machine 4, the belt transmission line 33 is arranged inside the bearing box 31 and the lifting track 32, which simplifies the operation process and enables the broken iron filings to be automatically guided into the falling box 34, in the whole transmission process, the iron filings are enclosed inside the transmission mechanism, which reduces the risk of splashing and overflowing and protects the safety of the operating personnel, the compact design of the mechanism reduces the demand for space and is suitable for limited space working conditions.

[0019] Further preferably in this embodiment, the front side of the mounting seat is provided with a detachable maintenance baffle 24, which facilitates timely maintenance and repair of the rolling structure, facilitates maintenance operation and ensures the stability of the equipment operation.

[0020] Further preferably in this embodiment, the material guide cover 21 comprises a funnel part arranged at the upper part, the funnel part inside the material guide cover 21 is provided with a pushing cylinder 25, the piston rod of the pushing cylinder 25 is connected with a pushing block, the funnel part at the upper part of the material cover is designed to help guide the iron filings to smoothly fall into the broken chip channel, which improves the flow efficiency of the iron filings, the pushing cylinder can automatically push the iron filings, reduces manual operation, improves the automation level, prevents the iron filings from being blocked in the funnel part or the broken chip channel and ensures smooth operation of the system.

[0021] The utility model proposes a chip processing system, which includes a feeding mechanism 1, a chip crushing and breaking mechanism 2, a transfer transmission mechanism 3 and a briquetting machine 4. Through this system, automatic feeding, efficient crushing, automatic transfer transmission and compression molding of chip iron can be achieved, which greatly improves the efficiency and environmental protection of chip iron processing. At the same time, the design of the system also takes into account the ease of operation and the durability of the equipment, reduces the operating cost, and improves the economy and practicality of the system. Through the efficient crushing of the chip crushing and breaking mechanism 2 and the compression molding of the briquetting machine 4, the volume of the chip iron is greatly reduced, which is convenient for subsequent transportation and storage. The chip iron is compressed into blocks, which improves the recycling rate of the chip iron and contributes to the recycling of resources.

[0022] It is worth noting that the technical features of the chain lifting and flipping assembly, briquetting machine, belt transmission line, rolling roller, etc. involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected according to the conventional selection in the field, and should not be regarded as the invention point of this utility model patent. This utility model patent will not be further elaborated.

[0023] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made by technicians in the relevant technical field based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A chip processing system, characterized by: It includes a feeding mechanism, a crushing and chip breaking mechanism, a transfer transmission mechanism, and a briquetting machine. The feeding mechanism is used to feed iron chips into the crushing and chip breaking mechanism. The crushing and chip breaking mechanism is arranged on the front side of the frame of the feeding mechanism. The crushing and chip breaking mechanism includes a material guide cover, a mounting seat, and a rolling roller. The material guide cover is fixedly arranged above the mounting seat. The mounting seat is provided with an inner cavity. Two oppositely arranged rolling rollers are installed in the inner cavity. A chip breaking channel is formed between the two rolling rollers. The iron chips are crushed after passing through the chip breaking channel from top to bottom. The transfer transmission mechanism is used to introduce the crushed iron chips into the briquetting machine. The briquetting machine is used to pile up a number of crushed iron chips and squeeze them into blocks.

2. The iron chip processing system according to claim 1, characterized in that: The loading mechanism includes a frame, a chain lifting and flipping assembly, and a carrying vehicle. The chain lifting and flipping assembly is arranged on the inner side of the frame. The chain lifting and flipping assembly is connected to the carrying vehicle and is used to drive it to move up and down and flip and unload when it is lifted to a predetermined height.

3. The iron chip processing system according to claim 2, characterized in that: The transfer transmission mechanism includes a carrying box, a lifting rail, a belt transmission line, and a blanking box. The carrying box is arranged below the installation box and is used to receive the iron chips falling from the chip breaking channel. A lifting rail is provided on one side of the carrying box, and the lifting rail is inclined upward. The blanking box is arranged below the outlet end of the lifting rail. The belt transmission line is arranged on the inner side of the carrying box and the lifting rail and is used to guide the broken iron chips into the blanking box. The blanking box is provided with a blanking hole, and the blanking box is used to feed the iron chips into the briquetting machine.

4. The iron chip processing system according to claim 3, characterized in that: A detachable inspection baffle is provided on the front side of the mounting seat.

5. The iron chip processing system according to claim 4, characterized in that: The material guiding cover comprises a funnel portion arranged at the upper part, a material pushing cylinder is arranged inside the funnel portion of the material guiding cover, and a piston rod of the material pushing cylinder is connected to a pushing block.

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