Pressing machine for partition plate of vehicle air cylinder
By designing a detachable partition mounting frame, a vacuum suction cup and a cylinder-driven partition pressing machine, the problem of low partition pressing efficiency in the existing technology is solved, automatic positioning and fixation of the partition is achieved, and it is suitable for partitions of different sizes, which improves the operational convenience and precision.
Patent Information
- Application Number
- CN202520034276.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2035-01-08
AI Technical Summary
During the existing vehicle air tank partition press-fitting process, the partition position adjustment and flipping need to be frequently performed manually, resulting in low operating efficiency.
A detachable partition mounting frame and a concave placement groove are designed for positioning. Combined with the vacuum suction cup and cylinder drive, the automatic positioning and fixation of the partition can be achieved. The clamping cylinder is used for clamping and rotating the air storage cylinder body, and the L-shaped limit block is used for fixing the partition mounting frame, simplifying the operation process.
It improves the positioning stability and operating efficiency of partition press-fitting, is suitable for partitions of different sizes, reduces manual adjustments, and improves the convenience and accuracy of the overall operation.
Smart Images

Figure CN223441583U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vehicle air cylinder processing, in particular to a partition press-fitting machine for vehicle air cylinders. Background Art
[0002] The vehicle air tank partition is an important component inside the vehicle air tank. The air tank partition is mainly used to separate the internal space of the air tank and achieve isolation of different functional areas, such as the gas storage device used in the automobile braking system.
[0003] For example, a partition pressing machine for a vehicle air cylinder is disclosed in the utility model with authorization announcement number CN219818738U. After a person brings the top of the partition into contact with the bottom of the sealing gasket, the position of the partition is sensed by a proximity sensor. The proximity sensor transmits a signal to the controller, which controls the vacuum pump to turn on. After the vacuum pump is turned on, air is sucked into the second box. The second box sucks air into the first box through a hose, so that a vacuum is formed in the first box and the partition is adsorbed and fixed, thereby improving the convenience of automatic adsorption and fixation of the partition and reducing the complexity of manual operation by personnel.
[0004] This prior art also has the following problems when used:
[0005] During use, personnel are required to lift the partition and place it between the two limiting structures, and then use the vacuum suction cup structure to absorb the partition and press it down. After the installation of the partition on one side is completed, the cylinder needs to be manually turned over and fixed, and then the second partition is adsorbed with a vacuum suction cup and pressed. This increases the manual operation process and reduces the efficiency of the operation. Utility Model Content
[0006] In order to overcome the shortcomings of the existing technology, the utility model provides a partition pressing machine for a vehicle air cylinder, which can solve the following technical problems: during use, personnel are required to lift the partition and place it between two limiting structures, and then absorb the partition through a vacuum suction cup structure, and then press it down. After the installation of the partition on one side is completed, the cylinder needs to be manually turned over and fixed, and then the second partition is adsorbed with a vacuum suction cup, and then pressed. This increases the manual operation process and reduces the efficiency of the operation.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a partition press for a vehicle air tank, the press comprising
[0008] The workbench serves as the connection between the upper and lower structures and the supporting structure for the partitions;
[0009] The bottom frame is fixed at the lower corner of the workbench, and a jacking cylinder is arranged on the bottom frame, and a vacuum chuck is arranged above the jacking cylinder, which is used for sucking and pushing the partition plate upward;
[0010] The partition plate mounting frame is arranged as a detachable unit above the workbench, and a concave placing groove is arranged at the center of the partition plate mounting frame, which is used for positioning the partition plate to be pressed and mounted in the concave placing groove.
[0011] The top frame is fixed at the top corner of the workbench, and symmetrical side plates are arranged on the top frame, bearings are fixed at the middle of the side plates, a clamping structure is arranged at the middle of the bearings, which is used for clamping and fixing the air cylinder body and enabling the air cylinder body to rotate.
[0012] The down-pressing structure comprises a down-pressing cylinder, the down-pressing cylinder is fixed at the center of the top surface of the top frame, and a cross-shaped pressing rod is connected to the down-pressing cylinder after penetrating through the top frame, and the cross-shaped pressing rod is in contact with one end of the cylinder body, so that the clamped cylinder body is fixed.
[0013] As a preferred technical scheme of the utility model, the bottom frame comprises supporting legs, the supporting legs are fixed at the corners of the bottom end of the workbench, and an H-shaped support frame is arranged between the four supporting legs, and the jacking cylinder is fixed at the center of the top surface of the H-shaped support frame.
[0014] As a preferred technical scheme of the utility model, the top surface of the H-shaped support frame is fixed with a vacuum pump, the top end of the vacuum pump is connected with a telescopic air suction pipe, and the other end of the telescopic air suction pipe is connected with the vacuum chuck.
[0015] As a preferred technical scheme of the utility model, the top surface of the workbench is fixed with a plurality of L-shaped limiting blocks, the plurality of L-shaped limiting blocks are arranged in a U shape, and the top portions of the two L-shaped limiting blocks at the end of the U shape are threadedly provided with fixing bolts.
[0016] As a preferred technical scheme of the utility model, the top frame comprises supporting columns, the supporting columns are fixed at the corners of the top surface, the top surface of the supporting column is fixed with a top plate, and the side plates are fixed between the two supporting columns.
[0017] As a preferred technical scheme of the utility model, the clamping structure comprises a clamping cylinder, the clamping cylinder is fixed at the center of the bearing, the telescopic end of the clamping cylinder faces the center, the telescopic end of the clamping cylinder is fixed with a U-shaped support seat, and the inner side of the U-shaped support seat is fixed with a V-shaped clamping plate.
[0018] Compared with the prior art, the utility model has the beneficial effects that:
[0019] 1. The detachable partition plate mounting frame and the recessed placing groove are designed, the partition plate is placed in the recessed placing groove, the partition plate is positioned, the positioning is stable, the position of the partition plate does not need to be frequently adjusted, and the precision is high;
[0020] 2. The clamping cylinder arranged in the bearing is designed, the fixed air cylinder body can rotate, the extension of the lower pressing cylinder makes the cross pressing rod contact the air cylinder body, the air cylinder body after rotating is fixed, the air cylinder body cannot rotate, and when the partition plate is pressed, the position of the air cylinder body is not changed due to upward movement of the partition plate;
[0021] 3. The L-shaped limiting block arranged on the top surface is designed, the partition plate mounting frame is limited through clamping of the L-shaped limiting block and the partition plate mounting frame, the partition plate mounting frame is fixed through screwing of the fixing bolt and the L-shaped limiting block, so that the partition plate mounting frame with different recessed placing grooves is convenient to replace, and the device is suitable for installation of partition plates with different sizes. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a three-dimensional structure schematic view of the partition plate pressing machine of the utility model;
[0023] Figure 2 It is a main view structure schematic view of the partition plate pressing machine of the utility model;
[0024] Figure 3 It is a three-dimensional structure schematic view of the partition plate pressing machine of the utility model Figure 2 It is a three-dimensional structure schematic view of the partition plate pressing machine of the utility model;
[0025] Figure 4 It is a side view structure schematic view of the partition plate pressing machine of the utility model;
[0026] Wherein: 1, leg; 2, H-shaped support frame; 3, jacking cylinder; 4, vacuum pump; 5, workbench; 6, support column; 7, partition plate mounting frame; 8, fixing bolt; 9, recessed placing groove; 10, vacuum chuck; 11, telescopic air suction pipe; 12, side plate; 13, bearing; 14, clamping cylinder; 15, U-shaped support seat; 16, V-shaped clamping plate; 17, top plate; 18, cross pressing rod; 19, lower pressing cylinder; 20, L-shaped limiting block. DETAILED DESCRIPTION
[0027] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative labor all belong to the protection scope of the utility model.
[0028] EMBODIMENT
[0029] Please refer to Figures 1-4 The utility model provides a kind of baffle press mounting machine of vehicle gas cylinder, including support leg 1, support leg 1 is equipped with four, the top surface of four support leg 1 is fixed with workbench 5, support leg 1 is located at the edge of support leg 1 bottom, H type support frame 2 is fixed between four support leg 1, the top surface center of workbench 5 is provided with large round hole, the top surface of H type support frame 2 center is fixed with lift cylinder 3, the top surface of lift cylinder 3 is fixed with vacuum chuck 10, the top surface of H type support frame 2 is fixed with vacuum pump 4, the top surface of vacuum pump 4 is fixed with telescopic suction pipe 11, another end of telescopic suction pipe 11 is connected with vacuum chuck 10, by vacuum chuck 10 and vacuum pump 4, baffle is extracted, to ensure the stability of baffle press mounting, the position of baffle is changed by the lifting of lift cylinder 3;
[0030] As Figures 1-3 The top surface of workbench 5 is fixed with multiple L-shaped limit blocks 20, the line after multiple L-shaped limit blocks 20 is U-shaped, so that multiple L-shaped limit blocks 20 are placed, and one side outlet is left for the access of baffle mounting rack 7, therefore, L-shaped limit block 20 is at least 3, and fixed bolt 8 is threadedly connected to the top surface of L-shaped limit block 20 at both end positions of the U-shaped, fixed bolt 8 is downwardly provided, after baffle mounting rack 7 is placed inside multiple L-shaped limit blocks 20, baffle mounting rack 7 is attached to the inside of L-shaped limit block 20, the position of baffle mounting rack 7 is fixed by the screwing of fixed bolt 8 and L-shaped limit block 20, recessed placing groove 9 is formed in the top surface of baffle mounting rack 7, and recessed placing groove 9 is used for placing baffle and positioning baffle, baffle mounting rack 7 can be divided into different models, and baffle mounting rack 7 of different models has recessed placing groove 9 of different sizes, so that baffle of different sizes can be fixed.
[0031] As Figures 1-4 The top surface edge of workbench 5 is fixed with four support columns 6, the top end of support column 6 is fixed with top plate 17, the top of top plate 17 is fixed with downward pressing cylinder 19, the telescopic end of downward pressing cylinder 19 faces downward, and cross pressing rod 18 is fixed to the telescopic end of downward pressing cylinder 19.
[0032] As Figures 1-4 Between two support columns 6, side plate 12 is fixed, bearing 13 is fixed at the center of side plate 12, bearing 13 can rotate, and a rectangular hole is arranged in the inner ring of bearing 13 for fixing clamping cylinder 14, after clamping cylinder 14 is fixed, the telescopic end of clamping cylinder 14 faces the center of machine, U-shaped support seat 15 is fixed to the telescopic end of clamping cylinder 14, V-shaped clamping plate 16 is fixed on U-shaped support seat 15, in the process of use, two V-shaped clamping plates 16 are simultaneously moved to the center by the synchronous use of two clamping cylinders 14, so that the gas cylinder body is clamped and fixed.
[0033] Specific working principle:
[0034] In the process of pressing the partition plate, the air cylinder body to be pressed is selected, the air cylinder body is clamped between two V-shaped clamping plates 16 through two synchronous clamping air cylinders 14, the downward air cylinder 19 is started, the downward air cylinder 19 moves downward to make the cross-shaped pressing rod 18 contact with the end of the air cylinder body, although the bearing 13 can rotate, but after the cross-shaped pressing rod 18 contacts with the end of the air cylinder body, the air cylinder body will not rotate, and will not be pushed upward by the friction force;
[0035] After the partition plate mounting frame 7 of a suitable model is selected, the partition plate mounting frame 7 is fixed through the fixing bolt 8, the partition plate is placed in the recessed placing groove 9, the jacking air cylinder 3 is started, the jacking air cylinder 3 pushes upwardly and moves a distance, the jacking air cylinder 3 pushes the partition plate in the recessed placing groove 9 upwardly by a distance, the partition plate contacts with the vacuum suction cup 10, the vacuum pump 4 is started, the vacuum pump 4 pumps out the air in the vacuum suction cup 10, so as to adsorb and fix the partition plate, the jacking air cylinder 3 continues to push upwardly, and the partition plate is pressed into the air cylinder body;
[0036] When the other side needs to be pressed with the partition plate, the cross-shaped pressing rod 18 is driven by the downward air cylinder 19 to move upwardly, the air cylinder body is rotated by 180 degrees, the cross-shaped pressing rod 18 contacts with the end of the air cylinder body again, the new partition plate is placed in the recessed placing groove 9, the jacking air cylinder 3 and the vacuum pump 4 are started, so as to push the partition plate into the air cylinder body.
[0037] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, the above embodiments and the description in the specification are only preferred examples of the utility model, and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A separator press for a vehicle air tank, characterized by: The press comprises a workbench (5), the workbench (5) serving as a connection portion between the upper and lower structures, and a supporting structure for placing the partitions; A base frame is fixed at the lower corner of the workbench (5), and a lifting cylinder (3) is provided on the base frame. A vacuum suction cup (10) is provided above the lifting cylinder (3) for sucking the partition and pushing it upward; A partition mounting frame (7) is provided as a detachable unit above the workbench (5), and a concave placement groove (9) is provided at the center of the partition mounting frame (7) for positioning the partition to be press-fitted in the concave placement groove (9); A top frame is fixed at the top corner of the workbench (5), and side panels (12) are symmetrically arranged on the top frame. A bearing (13) is fixed in the middle of the side panels (12). A clamping structure is arranged in the middle of the bearing (13) for clamping and fixing the gas cylinder body and making it rotatable; The downward pressing structure includes a downward pressing cylinder (19), which is fixed to the center of the top surface of the top frame. The downward pressing cylinder (19) is connected to a cross pressure rod (18) after passing through the top frame. The downward pressing cross pressure rod (18) contacts one end of the cylinder, thereby fixing the clamped cylinder.
2. The separator press-fitting machine for a vehicle air tank according to claim 1, characterized in that: The base frame includes legs (1), the legs (1) are fixed at the corners of the bottom end of the workbench (5), and an H-shaped support frame (2) is provided between the four legs (1), and the lifting cylinder (3) is fixed at the center of the top surface of the H-shaped support frame (2).
3. The separator press-fitting machine for a vehicle air tank according to claim 2, characterized in that: A vacuum pump (4) is fixed to the top surface of the H-shaped support frame (2), a top end of the vacuum pump (4) is connected to a telescopic suction pipe (11), and the other end of the telescopic suction pipe (11) is connected to a vacuum suction cup (10).
4. The separator press-fitting machine for a vehicle air tank according to claim 1, characterized in that: A plurality of L-shaped limit blocks (20) are fixed on the top surface of the workbench (5), and the plurality of L-shaped limit blocks (20) are arranged in a U shape, and fixing bolts (8) are threadedly passed through the tops of the two L-shaped limit blocks (20) at the ends of the U shape.
5. The separator press-fitting machine for a vehicle air tank according to claim 1, characterized in that: The top frame comprises support columns (6), the support columns (6) are fixed at the corners of the top surface, a top plate (17) is fixed to the top surface of the support columns (6), and the side plate (12) is fixed between the two support columns (6).
6. The separator press-fitting machine for a vehicle air tank according to claim 1, characterized in that: The clamping structure includes a clamping cylinder (14), which is fixed at the center of the bearing (13), and the telescopic end of the clamping cylinder (14) faces the center. The telescopic end of the clamping cylinder (14) is fixed with a U-shaped support seat (15), and the inner side of the U-shaped support seat (15) is fixed with a V-shaped clamping plate (16).
Citation Information
Patent Citations
Pressing machine for partition plate of vehicle air cylinder
CN219818738U