Tea leaf processing, compressing and forming equipment

By introducing components such as worms, worm gears and cleaning brushes into the tea processing and pressing equipment, the shedding and discharge of tea cakes can be automated, solving the problem of low efficiency in manual material removal and improving the degree of automation and production quality of tea processing.

CN223442936UActive Publication Date: 2025-10-17HUBEI WANLONG TEA CO LTD
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Patent Information

Application Number
CN202422616657.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-17
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

Existing tea pressing and molding equipment requires manual removal of materials after molding, which is inefficient and easily damages the tea cakes, affecting production quality.

Method used

A tea processing and pressing molding equipment was designed. The equipment uses components such as a worm, a worm gear, a rotating rod and a cleaning brush to automatically realize the shedding and discharge of tea cakes. The rubber pads are used to cushion and protect the tea cakes. The equipment is combined with a motor-driven lifting block and a push-pull rod to realize automatic material removal and cleaning.

Benefits of technology

It eliminates the need for manual discharging, protects the integrity of the tea cake, improves processing efficiency, and ensures the production quality of the tea cake and the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tea processing compression molding device which comprises a base, a mounting frame and a supporting frame, an open groove is formed in the upper surface of the base, the open groove is connected with a rotating rod, the rotating rod is connected with a molding groove and a worm gear, the base is connected with a support, a first motor is mounted in the support, and the first motor is connected with a worm. A limiting rod, a screw rod and a second motor are installed in the supporting frame, a lifting block and a limiting block are installed on the circumferential side faces of the screw rod and the limiting rod correspondingly and connected with push-pull rods, a limiting groove is formed in the supporting frame, a material receiving frame is installed in the limiting groove, a moving plate is fixedly connected between the lifting block and the limiting block, and the moving plate is connected with a third motor; the third motor is connected with a connecting rod which is connected with a cleaning brush. The utility model solves the problem that the production quality of the tea cakes is influenced because the tea cakes are easily damaged because the tea cakes are usually taken manually after the tea is pressed into the tea cakes by the existing tea pressing and forming equipment.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of tea processing, especially relates to a tea processing tight compression molding equipment. BACKGROUND

[0002] In the process of tea processing, in order to facilitate the transportation and storage of tea, usually need to be tight compression molding to tea, this needs to use tight compression molding equipment, but the existing tea tight compression molding equipment is usually through manual material taking to tea cake after tea tight compression molding, and manual discharge is not only inefficient, and easy to cause damage to tea cake, thereby affecting the production quality of tea cake, to solve the above problems, present a kind of tea processing tight compression molding equipment. UTILITY MODEL CONTENTS

[0003] The utility model discloses a kind of tea processing tight compression molding equipment, solve the problem that the existing tea tight compression molding equipment is usually through manual material taking to tea cake after tea tight compression molding, and manual discharge is not only inefficient, and easy to cause damage to tea cake, thereby affecting the production quality of tea cake.

[0004] To solve the above technical problems, the utility model is realized by the following technical solutions:

[0005] The utility model discloses a kind of tea processing tight compression molding equipment, including base, mounting bracket and support frame, the upper surface of the base is provided with slot, the slot is connected with several rotating rods, one end of the rotating rod is fixedly connected with forming groove, the other end of the rotating rod is fixedly connected with worm wheel, one side surface of the base is fixedly connected with support, the first motor is fixedly installed in the support, the output of the first motor is fixedly connected with worm, the support frame is installed with limit rod, screw and second motor, the limit rod is fixedly connected with support frame, the output of the second motor is fixedly connected with screw, the circumferential surface of the screw and limit rod is installed with lifting block and limit block respectively, the upper surface of lifting block and limit block is connected with push-pull rod, the both side surfaces of the inner wall of support frame are fixedly installed with limit slot, the limit slot is installed with receiving frame, the upper end of push-pull rod is connected with receiving frame, the fixed connection between lifting block and limit block is provided with moving plate, the bottom surface of the moving plate is fixedly installed with third motor, the output of the third motor is fixedly connected with connecting rod, the upper end of the connecting rod is fixedly connected with cleaning brush.

[0006] Preferably, the upper surface of the mounting bracket is fixedly installed with a pneumatic cylinder, the output end of the pneumatic cylinder is fixedly connected with a lifting plate, and the bottom surface of the lifting plate is fixedly installed with a compression block.

[0007] Preferably, the rotating rod is rotatably connected with the base, and the worm is engaged with the worm wheel.

[0008] Preferably, the screw is rotationally connected with the support frame, and the lifting block is threadedly connected with the screw.

[0009] Preferably, the limiting block is slidingly connected with the limiting rod, and the material receiving frame is slidingly connected with the limiting groove.

[0010] Preferably, the limiting block, the lifting block and the material receiving frame are all hingedly connected with the push-pull rod.

[0011] Preferably, the upper surface of the mounting frame is provided with a plurality of guide grooves, the guide grooves are slidingly connected with guide rods, and the bottom ends of the guide rods are fixedly connected with the lifting plate.

[0012] The utility model has the following beneficial effects:

[0013] 1. The utility model discloses a tea cake processing device, which comprises a mounting frame, a first motor, a worm, a worm wheel, a rotating rod, a cleaning brush, a material receiving frame and a second motor.

[0014] Of course, implementing any product of the utility model does not necessarily need to achieve all the advantages mentioned above at the same time. DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled in the art, other drawings can also be obtained according to these drawings without the creative labor.

[0016] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0017] Figure 2 It is a front view structure schematic view of the utility model;

[0018] Figure 3 It is the sectional view structural schematic drawing of the utility model.

[0019] Figure 4 It is the structure schematic drawing of the material receiving and cleaning mechanism of the utility model.

[0020] In the drawings, the component list represented by each sign is as follows: 1, base; 2, mounting frame; 3, support frame; 4, screw rod; 5, lifting block; 6, limiting rod; 7, limiting block; 8, moving plate; 9, limiting groove; 10, material receiving frame; 11, slotted; 12, forming groove; 13, first motor; 14, worm; 15, worm wheel; 16, air cylinder; 17, lifting plate; 18, pressing block; 19, guide rod; 20, second motor; 21, third motor; 22, connecting rod; 23, cleaning brush; 24, push-pull rod; 25, rotating rod. DETAILED DESCRIPTION

[0021] The technical schemes in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] In the description of the utility model, it is understood that the terms "upper", "middle", "outer", "inner" and the like indicate the orientation or positional relationship, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation to the utility model.

[0023] Please refer to Figures 1-4As shown, the utility model is a kind of tea processing tight compression forming equipment, including base 1, mounting bracket 2 and support frame 3, the upper surface of base 1 is provided with slot 11, slot 11 is connected with several rotating rods 25, one end of rotating rod 25 is fixedly connected with forming groove 12, the other end of rotating rod 25 is fixedly connected with worm wheel 15, one side of base 1 is fixedly connected with support, first motor 13 is fixedly installed in support, the output of first motor 13 is fixedly connected with worm 14, limit rod 6, screw rod 4 and second motor 20 are installed in support frame 3, limit rod 6 is fixedly connected with support frame 3, the output of second motor 20 is fixedly connected with screw rod 4, the circumferential surface of screw rod 4 and limit rod 6 is respectively installed with lifting block 5 and limit block 7, the upper surface of lifting block 5 and limit block 7 is connected with push-pull rod 24, the both sides of support frame 3 inner wall are fixedly installed with limit groove 9, receiving rack 10 is installed in limit groove 9, the upper end of push-pull rod 24 is connected with receiving rack 10, moving plate 8 is fixedly connected between lifting block 5 and limit block 7, third motor 21 is fixedly installed on the bottom surface of moving plate 8, the output of third motor 21 is fixedly connected with connecting rod 22, cleaning brush 23 is fixedly connected on the upper end of connecting rod 22, by being provided with worm 14, worm wheel 15, rotating rod 14, cleaning brush 23 and receiving rack 10, after tea cake processing is completed, first motor 13 drives worm 14 to rotate and drives rotating rod 25 to rotate through the meshing with worm wheel 15, further drives forming groove 12 to overturn, so that tea cake falls off from forming groove 12, falls in receiving rack 10 and carries out receiving, rubber pad is fixedly installed on the bottom surface of receiving rack 10 inner wall, and rubber pad can play buffering effect in the process of tea cake discharging, avoids tea cake to cause damage, facilitates tea cake discharge, does not need manual discharge, guarantees the production quality of tea cake, after receiving is completed, second motor 20 drives screw rod 4 to rotate forward, lifting block 5 drives lifting plate 17 to move upwards, so that cleaning brush 23 is contacted with the inner wall of forming groove 12, third motor 21 drives cleaning brush 23 to rotate and cleans forming groove 12, avoids the influence caused to other kinds of tea processing, and, lifting block 5 is pushed outwards by push-pull rod 24 in the process of ascending, receiving rack 10 is pushed out, so as to facilitate taking, and, in the process of lifting block 5 driving lifting plate 17 to descend, push-pull rod 24 again pulls receiving rack 10 inwards, so as to facilitate receiving again, processing efficiency is high, and practicality is strong.

[0024] The upper surface of mounting bracket 2 is fixedly installed with air cylinder 16, the output of air cylinder 16 is fixedly connected with lifting plate 17, and the bottom surface of lifting plate 17 is fixedly installed with tight compression block 18.

[0025] Rotating rod 25 is rotatably connected with base 1, and worm 14 is engaged with worm wheel 15.

[0026] Screw rod 4 is rotatably connected with support frame 3, and lifting block 5 is threadedly connected with screw rod 4.

[0027] The limiting block 7 is in sliding cooperation with the limiting rod 6 , and the material receiving frame 10 is in sliding cooperation with the limiting groove 9 .

[0028] The limiting block 7 , the lifting block 5 and the material receiving frame 10 are all hinged to the push-pull rod 24 .

[0029] A plurality of guide grooves are formed on the upper surface of the mounting frame 2 , in which guide rods 19 are slidably connected. The bottom ends of the guide rods 19 are fixedly connected to the lifting plate 17 .

[0030] Example:

[0031] like Figures 1-4 As shown, the method of using the tea processing and pressing molding equipment of the present invention is as follows: when using the present invention, first put the tea that needs to be pressed and molded into the molding groove 12, and the cylinder 16 pushes the pressing block 18 downward to move, so that the extrusion block 18 presses the tea into a tea cake. After the tea is extruded and molded, the first motor 13 drives the worm 14 to rotate and drives the rotating rod 25 to rotate through the engagement with the worm gear 15, further driving the molding groove 12 to flip, so that the tea cake falls off from the molding groove 12 and falls into the receiving rack 10 for receiving. The bottom surface of the inner wall of the receiving rack 10 is fixedly installed with a rubber pad, which can play a buffering role in the process of tea cake unloading, avoid damage to the tea cake, and facilitate tea cake unloading. Discharging, no manual discharging is required, which ensures the production quality of the tea cakes. After the material is received, the second motor 20 drives the screw 4 to rotate forward, and the lifting block 5 drives the lifting plate 17 to move upward, so that the cleaning brush 23 contacts the inner wall of the forming groove 12, and the third motor 21 drives the cleaning brush 23 to rotate to clean the forming groove 12 to avoid affecting the processing of other types of tea. In addition, during the rising process, the lifting block 5 pushes the material receiving rack 10 outward through the push-pull rod 24, and pushes the material receiving rack 10 out, thereby facilitating material removal. In addition, during the process of the lifting block 5 driving the lifting plate 17 to descend, the push-pull rod 24 pulls the material receiving rack 10 inward again, thereby facilitating material receiving again, and the processing efficiency is high.

[0032] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0033] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.

Claims

1. A tea processing and pressing device, comprising a base (1), a mounting frame (2) and a support frame (3), characterized in that: The upper surface of the base (1) is provided with a slot (11), a plurality of rotating rods (25) are connected in the slot (11), one end of the rotating rod (25) is fixedly connected to the forming groove (12), and the other end of the rotating rod (25) is fixedly connected to the worm gear (15), a side surface of the base (1) is fixedly connected to a bracket, a first motor (13) is fixedly installed in the bracket, and the output end of the first motor (13) is fixedly connected to the worm gear (14), a limiting rod (6), a screw rod (4) and a second motor (20) are installed in the support frame (3), the limiting rod (6) is fixedly connected to the support frame (3), the output end of the second motor (20) is fixedly connected to the screw rod (4), and the screw rod (4) is fixedly connected to the second motor (20). ) and the limiting rod (6) are respectively installed with a lifting block (5) and a limiting block (7), the upper surfaces of the lifting block (5) and the limiting block (7) are connected with a push-pull rod (24), the two side surfaces of the inner wall of the support frame (3) are fixedly installed with a limiting groove (9), a material receiving frame (10) is installed in the limiting groove (9), the upper end of the push-pull rod (24) is connected to the material receiving frame (10), a moving plate (8) is fixedly connected between the lifting block (5) and the limiting block (7), the bottom surface of the moving plate (8) is fixedly installed with a third motor (21), the output end of the third motor (21) is fixedly connected with a connecting rod (22), and the upper end of the connecting rod (22) is fixedly connected with a cleaning brush (23).

2. The tea processing and pressing molding equipment according to claim 1, characterized in that: A cylinder (16) is fixedly mounted on the upper surface of the mounting frame (2), an output end of the cylinder (16) is fixedly connected to a lifting plate (17), and a pressing block (18) is fixedly mounted on the bottom surface of the lifting plate (17).

3. The tea processing and pressing molding equipment according to claim 1, characterized in that: The rotating rod (25) is rotatably connected to the base (1), and the worm (14) is meshed with the worm wheel (15).

4. The tea processing and pressing molding equipment according to claim 1, characterized in that: The screw rod (4) is rotatably connected to the support frame (3), and the lifting block (5) is threadably engaged with the screw rod (4).

5. The tea processing and pressing molding equipment according to claim 1, characterized in that: The limiting block (7) is in sliding engagement with the limiting rod (6), and the material receiving frame (10) is in sliding engagement with the limiting groove (9).

6. The tea processing and pressing molding equipment according to claim 1, characterized in that: The limiting block (7), the lifting block (5) and the material receiving frame (10) are all hinged to the push-pull rod (24).

7. The tea processing and pressing molding equipment according to claim 2, characterized in that: A plurality of guide grooves are provided on the upper surface of the mounting frame (2), and guide rods (19) are slidably connected in the guide grooves. The bottom ends of the guide rods (19) are fixedly connected to the lifting plate (17).