Breakage-proof bucket elevator for grains
By incorporating a combination of components such as rubber layers, sponge pads, silicone plates, and buffer troughs into the bucket elevator, the problem of grain being easily broken during lifting and unloading has been solved, achieving higher grain integrity and protection.
Patent Information
- Application Number
- CN202422141671.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-09-02
AI Technical Summary
Existing bucket elevators are prone to causing grain particles to collide and break due to impact during lifting and unloading, thus affecting the integrity of the grain.
The design employs a combination of components such as rubber layers, sponge pads, silicone plates, buffer pads, and buffer troughs. Multiple buffering and protective measures are used to prevent grain breakage during lifting and unloading, including protection from the rubber layers and sponge pads, buffering from the guide plate, internal protection from the silicone plate, and discharge buffering from the buffer trough.
It effectively avoids grain breakage during the lifting and feeding process, resulting in higher grain integrity and stronger protection after lifting, thus reducing the breakage rate.
Smart Images
Figure CN223444404U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bucket elevator technical field, especially a kind of anti-breaking bucket elevator for grain. BACKGROUND
[0002] Bucket elevator is a commonly used vertical lifting equipment, suitable for dry and scattered powdery material or material vertical lifting, hopper is scooped up from the material in the lower storage, with the conveying belt or chain to the top, after passing through the top wheel, it is turned down, and the bucket elevator pours the material into the receiving groove.
[0003] The existing bucket elevator is weak in buffering protection when lifting materials, and the collision between grain particles during lifting and discharging can easily cause breakage. After lifting, the impact force generated by the weight of the grain is large, which affects the completeness of the grain particles. Therefore, an anti-breaking bucket elevator for grain is needed. SUMMARY
[0004] The utility model aims at providing a kind of anti-breaking bucket elevator for grain, with the effect of avoiding breakage caused by collision and impact force, higher integrity after lifting and stronger protection.
[0005] The above technical purpose of the utility model is realized by the following technical scheme: a kind of anti-breaking bucket elevator for grain, including elevator body, the inner wall of the elevator body is provided with transmission belt, the outer surface of the transmission belt is provided with hopper, the inner wall of the hopper is fixedly connected with rubber layer, the outer surface of the rubber layer is fixedly connected with sponge pad, the top of the elevator body is fixedly connected with discharge hopper, the inner wall of the elevator body is fixedly connected with guide plate, the inner wall of the guide plate is fixedly connected with buffer pad, the inner wall of the discharge hopper is fixedly connected with silica gel plate, and the bottom of the discharge hopper is provided with buffer groove.
[0006] By adopting the above technical scheme, when the grain is scooped up by the hopper, the rubber layer and the sponge pad play a protective role, and have elasticity to protect the grain during lifting. When the hopper is turned over, the grain falls on the guide plate and contacts the buffer pad, which buffers the impact force of falling. Along the inclination angle of the buffer pad, the grain falls into the discharge hopper, and the silica gel plate serves as internal protection for the discharge hopper to prevent breakage caused by collision inside the discharge hopper. Then the grain falls into the buffer groove for discharge. The lifting and discharging process are buffered multiple times to avoid breakage caused by collision and impact force, and the integrity after lifting is higher, and the protection is stronger.
[0007] The utility model further provides that: the outer surface of the silica gel plate is fixedly connected with a second sponge pad, and the inner wall of the discharge hopper is fixedly connected with a rotating rod.
[0008] The second sponge pad is soft in texture, and the protection effect is increased.
[0009] The utility model discloses further provide: the outer surface rotation of the rotating rod is connected with the sponge roller, the outer surface fixed connection of sponge roller has wear -resisting cover.
[0010] Through adopting the above technical scheme, the sponge roller buffers the falling grain, and the wear -resisting cover avoids the wear of the sponge roller caused by the friction of the grain.
[0011] The utility model discloses further provide: the inner wall fixed connection of discharge hopper has rubber stick, the number of rubber stick is three.
[0012] Through adopting the above technical scheme, the material of the rubber stick is rubber, and the speed of the falling grain is slowed down.
[0013] The utility model discloses further provide: the outer surface rotation of the buffer groove is connected with the paddle, the outer surface fixed connection of buffer groove has reinforcing layer.
[0014] Through adopting the above technical scheme, the rotation of the paddle promotes the grain discharge on the buffer groove, and the reinforcing layer avoids the deformation of the buffer groove.
[0015] The utility model discloses further provide: the outer surface fixed connection of reinforcing layer has elastic plate, the outer surface coating of elastic plate has wear -resisting coating.
[0016] Through adopting the above technical scheme, the elastic plate improves the buffering effect of the buffer groove, and the wear -resisting coating prevents the wear of the elastic plate.
[0017] The utility model discloses further provide: the both sides of buffer groove are screw -threaded connection with bolt, the number of bolt is four.
[0018] Through adopting the above technical scheme, the bolt fixes the buffer groove, and the four bolts are divided into two groups.
[0019] The utility model discloses further provide: the bottom fixed connection of elevator body has feeding hopper, the bottom fixed connection of elevator body has base.
[0020] Through adopting the above technical scheme, the feeding hopper is used for grain feeding, and the base is used as the bottom support.
[0021] The utility model discloses further provide: the number of paddle is two, and the size of two paddle is same.
[0022] Through adopting the above technical scheme, a gap is left between the two paddles, and each paddle is composed of three blades.
[0023] The utility model discloses a further setting for: the bottom of discharge hopper is provided with the discharge gate, the inner wall fixedly connected with rubber strip of discharge hopper.
[0024] Through adopting the above technical scheme, the rubber strip is fixed on the inner wall of the discharge gate, further slowing down the speed of the grain falling and reducing the breakage rate.
[0025] The utility model discloses the beneficial effect is:
[0026] 1. The utility model discloses a cooperation setting between the elevator body, the transmission belt, the hopper, the rubber layer, the sponge pad, the discharge hopper, the guide plate, the buffer pad, the silica gel plate and the buffer groove, can make the device when using, when the grain is scooped up by the hopper, the rubber layer and the sponge pad play the protection function, have the elasticity and thus protect the grain during the promotion, when the hopper overturns, the grain falls on the guide plate and contacts the buffer pad, and the buffer pad buffers the impact force of falling, along the inclination angle of the buffer pad, the grain falls in the discharge hopper, and the silica gel plate is used as the internal protection of the discharge hopper, avoids the grain and breaks in the discharge hopper interior collision, and then the grain falls to the buffer groove and is discharged, and the promotion and the discharge process are buffered and protected for many times, avoid the grain and break under the impact force and appear, and the integrity after promotion is higher, and the protection is stronger.
[0027] 2. The utility model discloses a cooperation setting between the second sponge pad, the rotating rod, the sponge roller, the wear -resisting cover, the rubber stick, the paddle, the reinforcing layer, the elastic plate, the wear -resisting coating, the bolt, the feeding hopper, the base, the discharge gate and the rubber strip, can make the device when using, and the sponge roller buffers the grain falling, and the wear -resisting cover avoids the grain and causes the wear and tear of the sponge roller to appear to the friction of the sponge roller, and the material of the rubber stick is rubber, slows down the speed of the grain falling, and the paddle rotation promotes the grain on the buffer groove and discharges, and the reinforcing layer avoids the deformation of the buffer groove, and the elastic plate improves the buffering effect of the buffer groove, and the rubber strip is fixed on the inner wall of the discharge gate, further slows down the speed of the grain falling and reduces the breakage rate. ACCURACY
[0028] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will briefly introduce the drawing needed to be used in the embodiment description, and obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating creative labor.
[0029] Figure 1 It is the structural schematic diagram of the utility model;
[0030] Figure 2 It is the structural schematic diagram of the discharge hopper of the utility model;
[0031] Figure 3The utility model discloses a hopper structure schematic diagram.
[0032] Figure 4 The utility model discloses a buffer groove structure schematic diagram.
[0033] In the drawing, 1, elevator body, 2, transmission belt, 3, hopper, 4, rubber layer, 5, sponge pad, 6, discharge hopper, 7, guide plate, 8, buffer pad, 9, silica gel plate, 10, buffer groove, 11, second sponge pad, 12, rotating rod, 13, sponge roller, 14, wear sleeve, 15, rubber stick, 16, paddle, 17, reinforcing layer, 18, elastic plate, 19, wear-resistant coating, 20, bolt, 21, feeding hopper, 22, base, 23, discharge port, 24, rubber strip. DETAILED DESCRIPTION
[0034] The technical scheme of the utility model will be described below in connection with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0035] REFERENCE Figures 1-4The utility model provides a food -used anti -break bucket elevator, including the elevator body 1, the inner wall of elevator body 1 is provided with transmission belt 2, the outer surface of transmission belt 2 is provided with hopper 3, the inner wall of hopper 3 is fixedly connected with rubber layer 4, the outer surface of rubber layer 4 is fixedly connected with sponge pad 5, the top of elevator body 1 is fixedly connected with discharge hopper 6, the inner wall of elevator body 1 is fixedly connected with guide plate 7, the inner wall of guide plate 7 is fixedly connected with buffer pad 8, the inner wall of discharge hopper 6 is fixedly connected with silica gel plate 9, the bottom of discharge hopper 6 is provided with buffer groove 10, when using, when food is scooped up by hopper 3, rubber layer 4 and sponge pad 5 play the protection function, with elasticity to protect food during lifting, when hopper 3 overturns, food falls on guide plate 7, contacts buffer pad 8, buffer pad 8 buffers the impact force of falling, along the inclination angle of buffer pad 8, food falls in discharge hopper 6, silica gel plate 9 is used as the protection inside discharge hopper 6, avoids the breakage of food and falls in buffer groove 10 and is discharged, is buffered and is protected multiple times in lifting and discharging process, avoids the breakage of food and the impact force and appears under the collision, the integrity after lifting is higher, and the protection is stronger, the outer surface of silica gel plate 9 is fixedly connected with second sponge pad 11, the inner wall of discharge hopper 6 is fixedly connected with rotating rod 12, second sponge pad 11 is soft, and the protection effect is increased, the number of rotating rod 12 is three, the outer surface of rotating rod 12 is rotatably connected with sponge roller 13, the outer surface of sponge roller 13 is fixedly connected with wear -resistant cover 14, and sponge roller 13 buffers the food of falling, and wear -resistant cover 14 avoids the friction of food and sponge roller 13 to cause the wear of sponge roller 13, the inner wall of discharge hopper 6 is fixedly connected with rubber stick 15, the number of rubber stick 15 is three, and the material of rubber stick 15 is rubber, slows down the speed of food falling, the outer surface of buffer groove 10 is rotatably connected with paddle 16, the outer surface of buffer groove 10 is fixedly connected with reinforcing layer 17, and the rotation of paddle 16 promotes the discharge of food on buffer groove 10, and reinforcing layer 17 avoids the deformation of buffer groove 10, the outer surface of reinforcing layer 17 is fixedly connected with elastic plate 18, the outer surface of elastic plate 18 is coated with wear -resistant coating 19, elastic plate 18 improves the buffering effect of buffer groove 10, wear -resistant coating 19 prevents the wear of elastic plate 18, both sides of buffer groove 10 are threadedly connected with bolt 20, the number of bolt 20 is four, and bolt 20 fixes buffer groove 10, four bolts 20 are divided into a group, the bottom of elevator body 1 is fixedly connected with feeding hopper 21, the bottom of elevator body 1 is fixedly connected with base 22, feeding hopper 21 is used for grain feeding, and base 22 is used as bottom support, the number of paddle 16 is two, the size of two paddles 16 is same, and the gap is left between two paddles 16, and each paddle 16 is three blades and is formed, the bottom of discharge hopper 6 is provided with discharge port 23, the inner wall of discharge hopper 6 is fixedly connected with rubber strip 24, and rubber strip 24 is fixed in the inner wall of discharge port 23, further slow down the speed of food falling, and reduce the breakage rate.
[0036] The utility model discloses a cooperation between the elevator body 1, transmission belt 2, hopper 3, rubber layer 4, sponge pad 5, discharge hopper 6, guide plate 7, buffer pad 8, silica gel plate 9 and buffer groove 10 can make the device when using, when the grain is scooped up by hopper 3, the rubber layer 4 and sponge pad 5 play the protection function, have elasticity and thus protect the grain in the process of lifting, when hopper 3 overturns, the grain falls on guide plate 7, contacts buffer pad 8, and buffer pad 8 buffers the impact force of falling, along the inclination angle of buffer pad 8, the grain falls in discharge hopper 6, and silica gel plate 9 is as the protection inside discharge hopper 6, avoids the grain and breaks in discharge hopper 6 inside collision, and then the grain falls to buffer groove 10 and is discharged, is buffered and protected for several times in the process of lifting and discharging, avoids the grain and breaks under the impact of collision, and the integrity after lifting is higher, and the protection is stronger, through the cooperation between the second sponge pad 11, rotating rod 12, sponge roller 13, wear sleeve 14, rubber stick 15, paddle 16, reinforcing layer 17, elastic plate 18, wear-resistant coating 19, bolt 20, feed hopper 21, base 22, discharge port 23 and rubber strip 24, the device can be used, the second sponge pad 11 is soft, and the protection effect is increased, the number of rotating rod 12 is three, and sponge roller 13 buffers the grain falling, and wear sleeve 14 avoids that the grain rubs sponge roller 13 to cause the wear of sponge roller 13, and the material of rubber stick 15 is rubber, and the speed of grain falling is reduced, and paddle 16 rotates and promotes the grain on buffer groove 10 to unload, and reinforcing layer 17 avoids the deformation of buffer groove 10, and elastic plate 18 improves the buffering effect of buffer groove 10, and wear-resistant coating 19 prevents the wear of elastic plate 18, and bolt 20 fixes buffer groove 10, and four bolts 20 are divided into a group, and feed hopper 21 is used for grain feeding, and base 22 is as bottom support, and there is a gap between two paddles 16, and each paddle 16 is composed of three blades, and rubber strip 24 is fixed in the inner wall of discharge port 23, further reducing the speed of grain falling, and reducing the breakage rate
[0037] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A grain anti-crushing bucket elevator, comprising an elevator body (1), characterized in that: The inner wall of the elevator body (1) is provided with a transmission belt (2), the outer surface of the transmission belt (2) is provided with a hopper (3), the inner wall of the hopper (3) is fixedly connected with a rubber layer (4), the outer surface of the rubber layer (4) is fixedly connected with a sponge pad (5), the top of the elevator body (1) is fixedly connected with a discharge hopper (6), the inner wall of the elevator body (1) is fixedly connected with a guide plate (7), the inner wall of the guide plate (7) is fixedly connected with a buffer pad (8), the inner wall of the discharge hopper (6) is fixedly connected with a silica gel plate (9), and the bottom of the discharge hopper (6) is provided with a buffer groove (10).
2. The grain anti-crushing bucket elevator according to claim 1, characterized in that: The outer surface of the silica gel plate (9) is fixedly connected to a second sponge pad (11), and the inner wall of the discharge hopper (6) is fixedly connected to a rotating rod (12).
3. The grain anti-crushing bucket elevator according to claim 2, characterized in that: The outer surface of the rotating rod (12) is rotatably connected to a sponge roller (13), and the outer surface of the sponge roller (13) is fixedly connected to a wear-resistant sleeve (14).
4. The grain anti-crushing bucket elevator according to claim 1, characterized in that: The inner wall of the discharge hopper (6) is fixedly connected with rubber rods (15), and the number of the rubber rods (15) is three.
5. The grain anti-crushing bucket elevator according to claim 1, characterized in that: The outer surface of the buffer groove (10) is rotatably connected to a paddle (16), and the outer surface of the buffer groove (10) is fixedly connected to a reinforcement layer (17).
6. The grain anti-crushing bucket elevator according to claim 5, characterized in that: An elastic plate (18) is fixedly connected to the outer surface of the reinforcement layer (17), and the outer surface of the elastic plate (18) is coated with a wear-resistant coating (19).
7. The grain anti-crushing bucket elevator according to claim 1, characterized in that: Bolts (20) are threadedly connected to both sides of the buffer groove (10), and the number of the bolts (20) is four.
8. The grain anti-crushing bucket elevator according to claim 1, characterized in that: The bottom of the elevator body (1) is fixedly connected to a feed hopper (21), and the bottom of the elevator body (1) is fixedly connected to a base (22).
9. The grain anti-crushing bucket elevator according to claim 5, characterized in that: The number of the paddles (16) is two, and the two paddles (16) are of the same size.
10. The grain anti-crushing bucket elevator according to claim 1, characterized in that: A discharge port (23) is provided at the bottom of the discharge hopper (6), and a rubber strip (24) is fixedly connected to the inner wall of the discharge hopper (6).