Rotating disc type buckle feeding device

Abstract

The utility model discloses a rotating disc type buckle feeding device which is used for processing buckles of cables. The rack is provided with a first operation station and a second operation station, the shell is arranged on the rack in a covering mode and provided with a main control device, the cutting rotary disc is arranged on one side of the rack and provided with a rotary motor, the straight vibration material channel is arranged on the other side of the rack and provided with buckles, the buckle material groove is formed in the cutting rotary disc, and the feeding groove is formed in the straight vibration material channel. The top buckle mechanism is arranged at the bottom of the cutting rotary table, and the abutting arm is arranged on the top buckle mechanism; wherein the cutting rotary table is rotated, so that the buckle material groove and the feeding groove are located on the same axis, the buckle automatically enters the cutting rotary table, and the buckle ejecting mechanism ejects the buckle through an abutting arm when ascending; the first operation station is used for clamping a cable and placing the cable above the cutting turntable, and the second operation station is used for clamping the cable in a buckle; the feeding device is more stable in operation and higher in feeding efficiency.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of industrial equipment, concretely relates to a rotary table type buckle feeding device. BACKGROUND

[0002] The photovoltaic junction box is an important component in the solar photovoltaic system, mainly located between the solar cell array and the solar charging control device, and plays a role in connecting and transmitting power. The photovoltaic junction box is mainly composed of a box body, a cable and a connector. The length of the cable of the photovoltaic junction box required when connecting the battery array and the solar charging control device is often not fixed. At this time, in order to ensure that the cable of the photovoltaic junction box is sufficient when connected, the cable of the photovoltaic junction box needs to be designed to be longer. However, the overlong cable is not convenient for packaging and transportation, so the cable part of the photovoltaic junction box is usually bent and clamped when it is sold and transported, so that the overall volume is more concentrated, facilitating transportation and sales. At the same time, the longer cable makes the photovoltaic junction box prone to loosen or fall off due to some external factors (such as wind, vibration, etc.) when in use, so when the photovoltaic junction box is assembled on the photovoltaic panel, the excess photovoltaic junction box cable part needs to be quickly and conveniently fixed again. Therefore, during the production of the photovoltaic junction box, after the overall production of the photovoltaic junction box is completed, a buckle structure with hooks at both ends is used to clamp the bent cable of the photovoltaic junction box. When using the equipment to clamp the cable part of the photovoltaic junction box, it is necessary to uniformly supply the buckle raw material. During the supply of the buckle raw material, not only the buckle needs to be transported to the lower part of the cable to be clamped, but also the cable needs to be pushed into the hook of the buckle. The traditional feeding structure usually adopts linear feeding, which needs to be continuously reciprocated, so that the service life of the equipment is short, and the linear feeding process is more complicated and the production efficiency is low, so the linear feeding production cost of the buckle element is high. At the same time, when using the buckle to clamp the cable of the photovoltaic junction box, the clamping direction of the buckle is perpendicular to the direction of the cable, so the buckle needs to be rotated after linear input to correspond to the buckle direction, which greatly increases the complexity of buckle production.

[0003] Therefore, it is necessary to provide a new technical scheme to overcome the above-mentioned defects. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a rotary table type buckle feeding device which can effectively solve the above-mentioned technical problems.

[0005] In order to achieve the purpose of the utility model, the following technical scheme is adopted:

[0006] A rotary buckle feeding device for the processing buckle of a cable, characterized in that: comprising a rack with a first operation station and a second operation station, a shell with a main control device covered on the rack, a cutting material rotary disc with a rotary motor arranged on one side of the rack, a straight vibration material channel with a buckle arranged on the other side of the rack, a buckle material groove arranged on the cutting material rotary disc, a feeding groove arranged on the straight vibration material channel, a top buckle mechanism arranged at the bottom of the cutting material rotary disc, and an abutting arm arranged on the top buckle mechanism; wherein the rotary cutting material rotary disc makes the buckle material groove and the feeding groove located on the same axis, the buckle automatically enters the cutting material rotary disc, and the top buckle mechanism is lifted by the abutting arm when rising; the first operation station is used for clamping the cable and placing it above the cutting material rotary disc, the second operation station is used for clamping the cable in the buckle, and the first operation station and the second operation station are both connected with the main control device by wires.

[0007] Further, one side of the cutting material rotary disc is provided with a wire pressing table.

[0008] Further, one end of the wire pressing table is provided with a jacking cylinder, and the jacking cylinder is connected with the main control device by wires.

[0009] Further, a wire pressing plate with a fixed block is arranged on the jacking cylinder.

[0010] Further, the first operation station comprises a wire clamping jaw for clamping the cable.

[0011] Further, one end of the second operation station is provided with two thin clamping jaws.

[0012] Further, the rack is further provided with a lifting cylinder for controlling the movement of the second operation station, and the lifting cylinder is connected with the main control device by wires.

[0013] Further, one end of the thin clamping jaw is detachably provided with at least two wire prying columns, and one end of the wire prying column is provided with a protruding feature.

[0014] Further, the rack is provided with a linear module for controlling the movement of the first operation station and the second operation station.

[0015] Further, the first operation station and the second operation station move in the same direction on the rack through the linear module.

[0016] Compared with the prior art, the utility model has the beneficial effects that: the utility model further simplifies the feeding structure, the simplified feeding structure runs more stably during work, has higher service life, and has higher feeding efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings are used to provide further understanding of the present application, and form a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application.

[0018] Figure 1 It is a first structural schematic view of the present application.

[0019] Figure 2 It is a second structural schematic view of the present application.

[0020] Figure 3 It is a third structural schematic view of the present application.

[0021] Figure 4 It is a fourth structural schematic view of the present application.

[0022] Figure 5 It is a structural schematic view of area A in the first structural schematic view.

[0023] Figure 6 It is a structural schematic view of area B in the fourth structural schematic view.

[0024] Figure 7 It is a structural schematic view of the shell of the present application.

[0025] In the figure: 1, rack; 2, rotary motor; 3, cutting material rotary table; 4, straight vibration material channel; 5, buckle; 6, top buckle mechanism; 7, cable; 8, wire pressing table; 9, straight line module; 10, first operation station; 11, second operation station; 12, main control device; 13, wire clamping jaw; 14, thin clamping jaw; 15, wire pulling column; 16, lifting cylinder; 17, protruding feature; 18, shell; 31, buckle material groove; 41, feeding groove; 61, abutting arm; 81, jacking cylinder; 82, wire pressing plate; 84, fixed block. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below, obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments.

[0027] In the description of the utility model, need understanding is, the orientation or position relation that the terms "center", "transverse", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate is based on the orientation or position relation shown in the drawing, just is for the convenience of describing the utility model and simplifying the description, and is not indicate or imply the device or element that is indicated must have a particular orientation, with a particular orientation configuration and operation, therefore can not be understood as the restriction of the protection scope of the utility model. When the assembly is referred to as "fixed to" another assembly, it can be directly on another assembly or there can be a middle assembly. When an assembly is considered to be "connected" to another assembly, it can be directly connected to another assembly or there can be a middle assembly. When an assembly is considered to be "set on" another assembly, it can be directly set on another assembly or there can be a middle assembly. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for illustrative purposes.

[0028] As Figures 1 to 7As shown, a rotary buckle feeding device for processing buckles of a cable 7, which comprises a rack 1 with a first operation station 10 and a second operation station 11, a shell 18 with a main control device 12 covering the rack 1, a cutting disc 3 with a rotary motor 2 arranged on one side of the rack 1, a straight vibrating feeding channel 4 with a buckle 5 arranged on the other side of the rack 1, a buckle feeding groove 31 arranged on the cutting disc 3, a feeding groove 41 arranged on the straight vibrating feeding channel 4, a buckle lifting mechanism 6 arranged at the bottom of the cutting disc 3, and an abutting arm 61 arranged on the buckle lifting mechanism 6; wherein the cutting disc 3 is rotated so that the buckle feeding groove 31 and the feeding groove 41 are located on the same axis, the buckle 5 automatically enters the cutting disc 3, and the buckle 5 can be lifted by the abutting arm 61 when the buckle lifting mechanism 6 rises; the first operation station 10 is used to clamp the cable 7 and place it above the cutting disc 3, the second operation station 11 is used to clamp the cable 7 in the buckle 5, and the first operation station 10 and the second operation station 11 are both connected with the main control device 12 by wires; the buckle raw material for cable processing is supplied by the embodiment, the buckle feeding groove 31 and the feeding groove 41 of the cutting disc 3 are horizontally connected when the device is used, so that the buckle 5 can be directly horizontally and linearly received, at the same time, the cutting disc 3 can transport the buckle 5 through the buckle feeding groove 31 when it rotates by the structure of the rotary motor 2 at the bottom, the rotary feeding of the device only needs one-way movement of the cutting disc 3 by a certain angle, which greatly simplifies the reciprocating motion structure, at the same time, the rotary feeding mode can conveniently linearly feed the buckle 5 from the side position, further simplifying the feeding structure. The simplified feeding structure runs more stably during work, has a higher service life, and has a higher feeding efficiency, thereby greatly reducing the use cost of the equipment. In addition, the working process of the equipment is completely automated and does not need manual operation, which greatly saves labor and reduces production cost.

[0029] A linear module 9 for controlling the movement of the first operation station 10 and the second operation station 11 is arranged on the rack 1, and the first operation station 10 and the second operation station 11 move in the same direction on the rack 1 through the linear module 9.

[0030] The cutting material rotating disc 3 is provided with a line pressing table 8 on one side, one end of the line pressing table 8 is provided with a jacking cylinder 81, the jacking cylinder 81 is provided with a line pressing plate 82 with a fixed block 84, the jacking cylinder 81 is connected with the main control device 12 by wires, the first operation station 10 includes a line clamping jaw 13 for clamping the cable 7, it is worth noting that when the first operation station 10 moves axially through the linear module 9, the position of the line clamping jaw 13 is located directly behind the line pressing table 8, so that the cable 7 is automatically located between the line pressing table 8 and the line pressing plate 82, at this time, when the jacking cylinder 81 automatically pulls down the line pressing plate 82 to a certain distance, the jacking cylinder 81 sends a signal to the main control device 12, the first operation station 10 automatically releases the cable 7, so that the cable 7 is fixed between the line pressing table 8 and the line pressing plate 82; and it is worth noting that when the first operation station 10 automatically releases the cable 7, the main control device 12 automatically controls the linear module 9 to operate, so that the first operation station 10 automatically resets, and the second operation station 11 is located directly above the cable 7.

[0031] Further, when the cable 7 is fixed between the line pressing table 8 and the line pressing plate 82, the main control device 12 automatically rotates the cutting material rotating disc 3 so that the buckle 5 is located directly below the cable 7, at this time the main control device 12 automatically controls the abutting arm 61 of the buckle clamping mechanism 6 to lift the buckle 5 and rise to a certain distance, so that the cable 7 is located in the buckle 5 and the buckle 5 can be attached to the two sides of the U-shaped cable 7, since the cable 7 is a metal wire, it has elasticity, the cable 7 is clamped in the buckle 5 to generate elastic force and is automatically clamped on the buckle 5.

[0032] The second operation station 11 is provided with two thin clamping jaws 14 at one end, and the rack 1 is further provided with a lifting cylinder 16 for controlling the up and down movement of the second operation station 11, which is connected to the main control device 12 by wires; one end of the thin clamping jaw 14 is provided with at least two wire scraping columns 15; one end of the wire scraping column 15 is provided with a protruding feature 17; when the main control device 12 automatically controls the abutting arm 61 of the top buckle mechanism 6 to lift the buckle 5 and rise to a certain distance, so that the cable 7 is located in the buckle 5 and the buckle 5 can be attached to the two sides of the U-shaped cable 7, the lifting cylinder 16 automatically controls the thin clamping jaw 14 to move downward to a certain distance at one end of the rack 1, so that one end of the protruding feature 17 abuts against the bottom end of the cable 7, and at the same time the second operation station 11 automatically controls the two thin clamping jaws 14 to move a certain distance to the two sides, at this time the top buckle mechanism 6 automatically resets the abutting arm 61, and the cable 7 is clamped on the second operation station 11 by the thin clamping jaw 14; further, the two thin clamping jaws 14 continue to move a certain distance to the two sides, and the cable 7 is quickly clamped into the buckle slot of the buckle 5 due to the pressure of the thin clamping jaw, completing the clamping; by setting the protruding feature 17, on the one hand, it is convenient for the cable 7 to be clamped by the thin clamping jaw 14, and on the other hand, it makes the thin clamping jaw 14 generate upward limiting to the cable 7, enhances the abutting force between the cable 7 and the buckle 5, and avoids the cable 7 from falling off the buckle 5, so that the cable 7 can be lifted upward by the two groups of wire scraping columns 15, so that the cable 7 is separated from the buckle material groove 31 of the cutting material rotating disc 3, and then the cable 7 is moved away, so that the cable 7 can be clamped and moved to the next processing position without additional transfer structure, greatly simplifying the structure and improving the production efficiency.

[0033] It is worth further explaining that the present embodiment needs to set the related distance values of the top buckle mechanism 6, the first operation station 10, the second operation station 11, the lifting cylinder 16 and the linear module 9 in the main control device 12 in advance according to the related parameters of the cable 7 before running

[0034] Working principle: rotate the cutting material rotating disc 3, so that the buckle material groove 31 is located on the same axis with the feeding groove 41, the buckle 5 automatically enters the cutting material rotating disc 3, and the buckle 5 can be lifted by the abutting arm 61 when the buckle mechanism 6 rises; the first operation station 10 moves axially through the linear module 9, and the wire clamping jaw 13 clamps the cable 7 automatically between the wire pressing table 8 and the wire pressing plate 82, at this time, the lifting cylinder 81 automatically pulls down the wire pressing plate 82, so that the cable 7 is fixed between the wire pressing table 8 and the wire pressing plate 82, and the first operation station 10 automatically releases the cable 7; then, the main control device 12 automatically controls the linear module 9 to operate, so that the first operation station 10 automatically resets, and the second operation station 11 is located directly above the cable 7; subsequently, the main control device 12 automatically rotates the cutting material rotating disc 3 so that the buckle 5 is located directly below the cable 7, at this time, the main control device 12 automatically controls the abutting arm 61 of the buckle mechanism 6 to lift the buckle 5 and rise, so that the cable 7 is located in the buckle 5, and the buckle 5 can be attached to the two sides of the U-shaped cable 7 and clamped on the buckle 5; finally, the lifting cylinder 16 automatically controls the thin clamping jaw 14 to move downward at one end of the rack 1, so that one end of the protruding feature 17 abuts against the bottom end of the cable 7, and the second operation station 11 automatically controls the two thin clamping jaws 14 to move to both sides, and the buckle mechanism 6 automatically resets the abutting arm 61, the cable 7 is clamped on the second operation station 11 by the thin clamping jaw 14, the two thin clamping jaws 14 continue to move to both sides, and the cable 7 is quickly clamped into the buckle slot of the buckle 5 due to the pressure of the thin clamping jaw, and the clamping is completed.

[0035] The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here, and the contents not described in detail in the description belong to the prior art known to those skilled in the art.

[0036] It should be understood that those skilled in the art can improve or change according to the above description, and all these improvements and changes shall belong to the protection scope of the claims of the utility model.

Claims

1. A turntable buckle feeding device for processing buckles of cables (7), characterized by: The invention comprises a frame (1) with a first operating station (10) and a second operating station (11), a housing (18) provided on the frame (1) and provided with a main control device (12), a cutting turntable (3) provided on one side of the frame (1) and provided with a rotating motor (2), a straight vibration material channel (4) provided on the other side of the frame (1) and provided with a buckle (5), a buckle material trough (31) provided on the cutting turntable (3), a feed trough (41) provided on the straight vibration material channel (4), a top buckle mechanism (6) provided on the bottom of the cutting turntable (3), and an abutting arm (61) provided on the top buckle mechanism (6). ; wherein, the cutting turntable (3) is rotated so that the buckle material trough (31) and the feed trough (41) are located on the same axis, the buckle (5) automatically enters the cutting turntable (3), and the buckle-top mechanism (6) lifts the buckle (5) through the abutment arm (61) when it rises; the first operating station (10) is used to clamp the cable (7) and place it above the cutting turntable (3), the second operating station (11) is used to clamp the cable (7) into the buckle (5), and the first operating station (10) and the second operating station (11) are both connected to the main control device (12) by wires.

2. A turntable buckle feeding device according to claim 1, characterized in that: A wire pressing platform (8) is provided on one side of the cutting turntable (3).

3. A turntable buckle feeding device according to claim 2, characterized in that: One end of the wire pressing platform (8) is provided with a lifting cylinder (81), and the lifting cylinder (81) is connected to the main control device (12) by electric wires.

4. A turntable buckle feeding device according to claim 3, characterized in that: The lifting cylinder (81) is provided with a wire pressing plate (82) with a fixing block (84).

5. The turntable buckle feeding device according to claim 4, characterized in that: The first operating station (10) comprises a wire clamping jaw (13) for clamping the cable (7).

6. A turntable buckle feeding device according to claim 5, characterized in that: Two thin clamping jaws (14) are provided at one end of the second operating station (11).

7. The turntable buckle feeding device according to claim 6, characterized in that: The frame (1) is also provided with a lifting cylinder (16) for controlling the movement of the second operating station (11), and the lifting cylinder (16) is connected to the main control device (12) via electric wires.

8. The turntable buckle feeding device according to claim 7, characterized in that: One end of the thin clamping jaw (14) is detachably provided with at least two wire-pulling posts (15); one end of the wire-pulling post (15) is provided with a raised feature (17).

9. The turntable buckle feeding device according to claim 1, characterized in that: The frame (1) is provided with a linear module (9) for controlling the movement of the first operating station (10) and the second operating station (11).

10. The turntable buckle feeding device according to claim 9, characterized in that: The first operating station (10) and the second operating station (11) move in the same direction on the frame (1) via a linear module (9).

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