Spraying equipment for lens production

By designing a stepped box and multi-nozzle lens production spraying equipment, stable fixation and all-round spraying of the lens are achieved, the problem of uneven spraying is solved, and the spraying quality and stability of the equipment operation are improved.

CN223454434UActive Publication Date: 2025-10-21YANGZHOU ZIWANG YOUWEI TECH CO LTD
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Patent Information

Application Number
CN202422003005.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-10-21
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing lens production spraying equipment has unstable spraying pressure under different lens materials and designs, resulting in uneven spraying, which may cause equipment failure and deterioration of coating quality.

Method used

A spraying device consisting of a stepped box, a robotic arm, a rotating disk and multiple nozzles was designed. Through the cooperation of the robotic arm and the rotating disk, the lens can be stably fixed and sprayed in all directions. The nozzles can be replaced according to needs, and the air pump provides stable paint delivery.

Benefits of technology

It achieves higher quality, more stable operating performance, lower energy consumption and convenient operation in the lens spraying process, solves the problem of uneven spraying, and improves the adaptability and reliability of the spraying equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of lens processing, and particularly relates to lens production spraying equipment which comprises a box body, the box body is in a step shape, a material storage tank is installed on the inner wall of the bottom of the box body, a mechanical arm is fixed to the top side face of the top of the box body, and an installation disc is installed on the bottom side of one end of the mechanical arm. A spraying head is mounted on the bottom side of the mounting disc, a rotating disc is rotationally arranged on the top side face of the middle of the box body, a motor of a cross-shaped structure is arranged on the top side face of the rotating disc, fixing discs are fixed to the vertex angle positions of the motor correspondingly, sucking discs are placed on the fixing discs, and the sucking discs are located below the spraying head; the stability of the lens in the rotating process can be guaranteed through cooperation of the suction cup and the fixing disc, six spray heads are installed on the bottom side of the installation disc at equal included angles, the rotating axis of the installation disc and the rotating axis of the rotating disc are located on the same straight line, and it can be guaranteed that spraying on the lens is more uniform in the working process through the six spray heads.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of lens processing, in particular to a lens production spraying equipment. BACKGROUND

[0002] Lens production involves precise machining, optical design, material science and other aspects, among which spraying is an important link of lens surface treatment to improve the performance of the lens, such as scratch resistance, anti-fog, anti-reflection, etc., and the spraying equipment is a key tool in the surface treatment technology, which is used to uniformly and accurately spray the coating material to the lens surface.

[0003] The main components of the existing lens production spraying equipment usually include a feeding device, a spray gun or nozzle, an atomization source and a control system, etc. The required coating is attached to the lens surface in the form of atomization by the nozzle.

[0004] Currently, the lens production spraying equipment in the prior art may have different requirements under different lens materials and designs. Due to unstable spraying pressure or non-uniform spraying state of a single nozzle, it is easy to cause uneven paint surface during lens spraying process, affecting the imaging effect of the lens. If not handled properly or maintained in time, it may cause equipment failure or coating quality decline. INVENTION CONTENTS

[0005] In order to make up for the shortcomings of the existing lens production spraying device, the problem of timely replacement of spraying materials and nozzle types during actual spraying process is solved, and the lens production spraying equipment can achieve higher spraying quality, more stable operation performance, lower energy consumption and emission, and more convenient operation and maintenance.

[0006] The utility model solves the technical scheme that the utility model discloses a lens production spraying equipment, including the box, the box is the ladder form, installs the storage tank on the bottom inner wall of the box, wherein the top side of the top of the box is fixed with the mechanical arm, and the one end bottom side of the mechanical arm is installed with the mounting disc.

[0007] Preferably, the bottom side of the mounting disc is installed with six nozzles at equal angles, and the rotation axis of the mounting disc and the rotation axis of the rotating disc are on the same straight line. The installation of six nozzles can ensure more uniform spraying of the lens during work.

[0008] Preferably, the bottom inner wall of the box is provided with a motor, the output shaft of the motor penetrates the middle top side wall of the box, and a rotating disc is fixed on the output shaft of the motor and rotates with the motor to drive the rotation of the lens and make the spraying range wider and more uniform.

[0009] Preferably, the bottom side of the storage tank is provided with a discharge port for discharging, the discharge port is connected with a discharge pipe, a valve is arranged on the discharge pipe, and the top side of the storage tank is provided with an inlet port for feeding.

[0010] Preferably, the inner wall of the box is provided with an air pump, the air pump is communicated with the mounting disc through a feeding pipe, and the storage tank is connected with a fixing rod, one end of the fixing rod is connected to the middle position of the feeding pipe.

[0011] The beneficial effects of the present application are as follows:

[0012] The lens production spraying equipment provided by the present application can fix the lens to be sprayed on the suction disc, drive the rotation of the lens on the suction disc by the motor, and drive the coating in the storage pipe into the nozzle through the feeding pipe by the compressed air of the air pump, so that the lens is sprayed in a range. BRIEF DESCRIPTION OF DRAWINGS

[0013] The accompanying drawings, which are included to provide a further understanding of the present application and constitute a part of this application, illustrate embodiments of the present application and serve to explain the present application together with the specification. In the drawings:

[0014] Figure 1 is a first perspective view of the whole;

[0015] Figure 2 is a second perspective view of the whole;

[0016] Figure 3 is a side view of the whole;

[0017] Figure 4 is an enlarged view of the fixing structure;

[0018] LEGEND

[0019] 1, box; 2, air pump; 3, storage tank; 4, discharge port; 5, feeding port; 6, feeding pipe; 7, mechanical arm; 8, mounting disc; 9, fixed rod; 10, rotating disc; 11, motor; 12, fixed disc; 13, suction cup; 14, spray head; 15, isolation cover. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] The specific embodiments are given below.

[0022] Please refer to Figures 1-4 The lens production spraying equipment disclosed by the utility model comprises a box 1, the box 1 is in a stepped form, a storage tank 3 is installed on the inner wall of the bottom of the box 1, wherein a mechanical arm 7 is fixed on the top side of the top of the box 1, a mounting disc 8 is installed on the bottom side of one end of the mechanical arm 7, a spray head 14 is installed on the bottom side of the mounting disc 8, a rotating disc 10 is rotatably arranged on the top side of the middle of the box 1, a motor 11 in a cross structure is arranged on the top side of the rotating disc 10, a fixed disc 12 is fixed at the top corner positions of the motor 11, a suction cup 13 is placed on the fixed disc 12, and the suction cup 13 is below the spray head 14.

[0023] Further, six spray heads 14 are installed at equal angles on the bottom side of the mounting disc 8, the rotation axis of the mounting disc 8 is on the same straight line as the rotation axis of the rotating disc 10, when working, the axis of the mounting disc 8 is consistent with the axis of the rotating disc 10, the mounting disc 8 rotates to drive the six spray heads at equal angles on the bottom side to rotate, and the lenses fixed on the rotating disc are sprayed.

[0024] Further, a motor 11 is installed on the inner wall of the bottom of the box 1, the output shaft of the motor 11 penetrates the top side wall of the middle of the box 1, and the rotating disc 10 is fixed on the output shaft of the motor 11. When working, the output end of the motor 11 rotates to drive the output shaft penetrating the box 1 to rotate, and at the same time, the rotating disc 10 fixed on the output shaft of the motor 11 also rotates.

[0025] Further, the bottom side of the storage tank 3 is provided with a discharge port 4 for discharging materials, and the discharge port 4 is connected with a discharge pipe, and a valve is installed on the discharge pipe, and the top side of the storage tank 3 is provided with a feeding port 5 for feeding materials, and in operation, the valve of the discharge port 4 of the storage tank 3 is in a closed state, and when it is necessary to change materials, the remaining materials can be recycled by opening the discharge port 4 of the storage tank 3 and feeding materials from the feeding port 5.

[0026] Further, the inner wall of the box 1 is installed with an air pump 2, the air pump 2 is communicated with the mounting disc 8 through the feeding pipe 6, the storage tank 3 is connected with a fixing rod 9, and the middle top side of the box 1 is fixed with an isolation cover 15, and in operation, the air pump 2 starts to compress air to generate pressure, drives the paint in the storage tank 3 to rise to the hollow mounting disc 8 through the feeding pipe 6, and then the paint is sprayed by the spray head 14, and the middle of the box 1 and the outer side of the rotating disc 10 are installed with the isolation cover 15, so as to prevent the spraying liquid from splashing during the spraying process.

[0027] Working principle: the lens to be sprayed is fixed on the suction cup, the motor 11 is electrified to rotate the output shaft penetrating through the box 1, and the rotating disc 10 fixed on the output shaft of the motor 11 is also rotated, the air pump 2 starts to compress air to generate pressure, drives the paint in the storage tank 3 to rise to the hollow mounting disc 8 through the feeding pipe 6, and then the paint is sprayed by the spray head 14, the mounting disc 8 is rotated to drive the six spray heads with equal angles on the bottom side to rotate, the lens fixed on the rotating disc is sprayed, the valve of the discharge port 4 of the storage tank 3 is in a closed state, when it is necessary to change materials, the remaining materials can be recycled by opening the discharge port 4 of the storage tank 3 and feeding materials from the feeding port 5, and the middle of the box 1 and the outer side of the rotating disc 10 are installed with the isolation cover 15, so as to prevent the spraying liquid from splashing during the spraying process.

[0028] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0029] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A lens production spray apparatus, characterized by, The utility model provides a kind of material storage device, including box (1), box (1) is in the form of echelon, and the bottom inner wall of box (1) is equipped with storage tank (3), wherein the top side of the top of box (1) is fixed with mechanical arm (7), one end bottom side of the mechanical arm (7) is equipped with mounting disc (8), and the bottom side of mounting disc (8) is equipped with spray head (14);Rotary disc (10) is rotationally arranged on the top side of the middle of box (1), and the top side of rotary disc (10) is provided with fixed rod (9) in the form of cross structure, and the top corner position of fixed rod (9) is respectively fixed with fixed disc (12), and fixed disc (12) is placed with suction disc (13), and suction disc (13) is below spray head (14).

2. A lens production spray coating apparatus according to claim 1, wherein: The bottom side of mounting disc (8) is equipped with six spray heads (14) at equal angle, and the rotation axis of mounting disc (8) and the rotation axis of rotary disc (10) are on the same straight line.

3. A lens production spray coating apparatus according to claim 1, wherein: The bottom inner wall of box (1) is equipped with motor (11), the output shaft of motor (11) penetrates the middle top side wall of box (1), and the output shaft of motor (11) is fixed with rotary disc (10).

4. The lens production spray coating apparatus of claim 1, wherein: The bottom side of the storage tank (3) is provided with a discharge port (4) for discharging, and the discharge port (4) is connected with a discharge pipe, and a valve is installed on the discharge pipe.

5. The lens production spray coating apparatus of claim 1, wherein: The inner wall of the box (1) is equipped with an air pump (2), and the air pump (2) is communicated with the mounting disc (8) through a feeding pipe (6), and the storage tank (3) is connected with the feeding pipe (6).

6. A lens production spray coating apparatus according to claim 1, wherein: The mounting disc (8) is a hollow structure, and the cavity of the spray head (14) and the cavity of the mounting disc (8) are communicated with each other.

7. The lens production spray coating apparatus of claim 1, wherein: The middle top side of the box (1) is fixed with an isolation cover (15), and the isolation cover (15) covers the periphery of the rotary disc (10).