Wire drawing mechanism for pipe pile steel cage
By designing a wire drawing mechanism including a rotating cylinder, a fixing plate, a driving mechanism and a clamping piece, the automated wire winding of the pipe pile steel cage is realized, which solves the problem of low wire winding efficiency in the prior art and improves production efficiency.
Patent Information
- Application Number
- CN202422645375.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-10-30
AI Technical Summary
In the existing pipe pile steel cage production, the wire winding efficiency is low and it relies on manual repeated pulling, resulting in low efficiency.
A wire drawing mechanism including a rotating drum, a fixed plate, a driving mechanism, a supporting structure and a clamping piece is designed. The steel wire is automatically wound in a mechanized manner. The rotating drum and the supporting drum are driven by a reduction motor to rotate synchronously to realize the spiral automatic winding of the steel wire.
It improves the wire winding efficiency, reduces manual operation and improves production efficiency.
Smart Images
Figure CN223455019U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of pipe pile steel cage production and processing, especially relates to a wire drawing mechanism for pipe pile steel cage. BACKGROUND
[0002] Pipe pile processing often needs to weld steel reinforcement cage, such as Figure 5 As described, the pipe pile steel cage comprises longitudinal reinforcement 16, reinforcing hoop 17 and spiral hoop reinforcement 18.
[0003] In the production process of the pipe pile steel cage, the longitudinal reinforcement is first welded with the reinforcing hoop, and then the steel wire is wound in a spiral shape on the longitudinal reinforcement to form the spiral hoop reinforcement. However, in the existing pipe pile steel cage production, the workers directly wind the steel wire on the longitudinal reinforcement, because the strength of the steel wire is large, the longitudinal reinforcement and the reinforcing hoop are fixed, and the workers need to repeatedly pull the steel wire through the pipe pile steel cage for winding, which results in low efficiency of the workers winding the steel wire. SUMMARY
[0004] The utility model aims at providing a wire drawing mechanism for pipe pile steel cage, which has the effect of improving the winding efficiency of the steel wire.
[0005] The above technical purpose of the utility model is realized by the following technical scheme: a machine body, a fixed plate vertically arranged on the machine body, and a rotating cylinder arranged on the fixed plate in a horizontal direction, a speed reducer motor is arranged on the machine body to drive the rotating cylinder, and a driving mechanism is arranged at the end of the rotating cylinder to drive a pipe pile steel cage to rotate synchronously.
[0006] The utility model further provides that the driving mechanism comprises a fixed rod and a fixed block symmetrically arranged on the rotating cylinder, a fixed hole matched with the fixed rod is formed in the fixed block, the fixed rod can pass through the two fixed holes in sequence, and the length of the fixed rod is greater than the diameter of the pipe pile steel cage.
[0007] The utility model further provides that the fixed rod is L-shaped.
[0008] The utility model further provides that a plurality of support structures are arranged on the machine body to support the pipe pile steel cage.
[0009] The utility model further provides that the support structure comprises a support cylinder symmetrically arranged on the machine body in a vertical direction and a lifting lead screw matched and connected with the inner wall of the support cylinder, a first support block is arranged at the top of the lifting lead screw, a second support block in the shape of a circular arc is arranged between adjacent two first support blocks, and a synchronous mechanism is arranged on the machine body to drive the support cylinder to rotate synchronously.
[0010] The further setting of the utility model discloses: the synchronous mechanism includes the drive motor of setting on the machine body and the first synchronous belt of setting between the output of drive motor and adjacent the support cylinder, and the second synchronous belt is arranged between two adjacent support structures.
[0011] The further setting of the utility model discloses: the fixed plate is evenly provided with a plurality of sets of clamping pieces along the center direction of the rotating cylinder, and a clamping gap is arranged between adjacent clamping pieces.
[0012] The further setting of the utility model discloses: the clamping piece includes a plurality of clamping rods evenly arranged on the fixed plate along the direction parallel to the circumference of the rotating cylinder.
[0013] The further setting of the utility model discloses: the outer wall of the clamping rod is provided with a first elastic fixing layer.
[0014] The further setting of the utility model discloses: the middle part of the fixed rod is provided with a second elastic fixing layer.
[0015] The utility model discloses the beneficial effect is:
[0016] 1. By setting rotating cylinder, fixed plate and drive mechanism, when needing to wind steel wire on pipe pile steel cage, first, the end of pipe pile steel cage is sleeved on rotating cylinder, so that longitudinal reinforcement is wound on the outside of rotating cylinder, then drive mechanism is connected together with pipe pile steel cage and rotating cylinder, and the end of steel wire is wound on the end of pipe pile steel cage, then open reduction motor, drive fixed plate and rotating cylinder to rotate, and then drive pipe pile steel cage to rotate, worker pulls forward steel wire during pipe pile steel cage rotating, so that steel wire is automatically wound on pipe pile steel cage in spiral shape, by setting rotating cylinder, drive pipe pile steel cage to rotate, and then worker only needs to pull forward steel wire, so that steel wire can be automatically wound on pipe pile steel cage in spiral shape, so that the steel wire winding efficiency is improved.
[0017] 2. By setting support cylinder and lifting screw rod, when needing to wind steel wire on pipe pile steel cage, first, open drive motor to drive support cylinder to rotate, and drive other support cylinders to rotate synchronously through second synchronous belt, so that lifting screw rod is synchronously raised or lowered to appropriate height, then the end of pipe pile steel cage is sleeved on rotating cylinder, so that the end of longitudinal reinforcement is wound on the outside of rotating cylinder, and longitudinal reinforcement is abutted on arc-shaped second support block, so that the center axis of pipe pile steel cage is in horizontal direction, which is convenient for subsequent synchronous rotation of steel cage, and avoids that the distance between steel cage with small diameter and machine body is large due to different diameters of different pipe pile steel cages, which affects synchronous rotation of steel cage with rotating cylinder.
[0018] 3、Through setting the clamping rod and the clamping gap, after the pipe pile steel cage is sleeved on the rotating cylinder, the end of the steel wire is clamped between the suitable clamping rod according to the diameter of the steel cage, the simple fixing of the end of the steel wire is realized, then the steel cage is driven to rotate synchronously, so that the steel wire is automatically wound on the steel cage, after the winding of the steel wire is not completed, the end of the steel wire is pulled out from the clamping rod, then the unified fixing between the steel wire and the longitudinal reinforcement is carried out, the fixing of the end of the steel wire and the longitudinal reinforcement is not needed at the beginning, so that the winding efficiency of the steel wire is improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained according to these drawings without creative labor for those skilled in the art.
[0020] Figure 1 is a structural schematic diagram of a wire drawing mechanism for a pipe pile steel cage according to an embodiment of the present application;
[0021] Figure 2 is Figure 1 an enlarged schematic diagram of A in the figure;
[0022] Figure 3 is Figure 1 an enlarged schematic diagram of B in the figure;
[0023] Figure 4 is Figure 1 an enlarged schematic diagram of C in the figure;
[0024] Figure 5 is a structural schematic diagram of a pipe pile steel cage.
[0025] In the figure, 1 is a machine body, 2 is a fixed plate, 3 is a rotating cylinder, 4 is a speed reducer motor, 5 is a driving mechanism, 5a is a fixed rod, 5b is a fixed block, 6 is a fixed hole, 7 is a support structure, 7a is a support cylinder, 7b is a lifting screw rod, 8 is a first support block, 9 is a second support block, 10 is a synchronous mechanism, 10a is a driving motor, 10b is a first synchronous belt, 11 is a second synchronous belt, 12 is a clamping gap, 13 is a clamping rod, 14 is a first elastic fixing layer, 15 is a second elastic fixing layer, 16 is a longitudinal reinforcement, 17 is a reinforcing hoop, and 18 is a spiral hoop. DETAILED DESCRIPTION
[0026] The technical solutions of the utility model will be clearly and completely described below in combination with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0027] The utility model provides a kind of wire drawing mechanism for pipe pile steel cage, as shown in Figures 1 to 5 It is shown that, including machine body 1, fixed plate 2 being vertically arranged on the machine body 1 and rotating cylinder 3 being rotationally arranged on the fixed plate 2 along horizontal direction, the machine body 1 is provided with the reduction motor 4 for driving the rotating cylinder 3, and the end of the rotating cylinder 3 is provided with the drive mechanism 5 for driving a pipe pile steel cage synchronous rotation.
[0028] Further, the drive mechanism 5 includes a fixed rod 5a and a fixed block 5b symmetrically arranged on the rotating cylinder 3, the fixed block 5b is provided with a fixed hole 6 matched with the fixed rod 5a, the fixed rod 5a can pass through two fixed holes 6 in sequence, and the length of the fixed rod 5a is greater than the diameter of the pipe pile steel cage.
[0029] Further, the fixed rod 5a is L-shaped.
[0030] Further, the machine body 1 is provided with a plurality of support structures 7 for supporting the pipe pile steel cage.
[0031] Further, the support structure 7 includes a support cylinder 7a symmetrically arranged on the machine body 1 along the vertical direction and a lifting lead screw 7b connected with the inner wall of the support cylinder 7a, the top of the lifting lead screw 7b is provided with a first supporting block 8, an arc-shaped second supporting block 9 is arranged between adjacent two first supporting blocks 8, and the machine body 1 is provided with a synchronous mechanism 10 for driving the support cylinder 7a to rotate synchronously.
[0032] Further, the synchronous mechanism 10 includes a drive motor 10a arranged on the machine body 1 and a first synchronous belt 10b arranged between the output end of the drive motor 10a and adjacent support cylinder 7a, and a second synchronous belt 11 is arranged between adjacent two support structures 7.
[0033] Further, a plurality of clamping members are uniformly arranged on the fixed plate 2 along the center direction of the rotating cylinder 3, and a clamping gap 12 is arranged between adjacent clamping members.
[0034] Further, the clamping member includes a plurality of clamping rods 13 uniformly arranged on the fixed plate 2 along a direction parallel to the circumference of the rotating cylinder 3.
[0035] Further, the outer wall of the clamping rod 13 is provided with a first elastic fixing layer 14.
[0036] Further, the middle part of the fixing rod 5a is provided with a second elastic fixing layer 15.
[0037] When it is needed to wrap the steel wire on the pipe pile steel cage, first, the driving motor 10a is opened to drive the support cylinder 7a to rotate, and at the same time, the second synchronous belt 11 is used to drive other support cylinders 7a to rotate synchronously, so that the lifting lead screw 7b is lifted or lowered to the appropriate height synchronously, then the end of the pipe pile steel cage is sleeved on the rotating cylinder 3, the end of the longitudinal reinforcement 16 is wrapped around the outside of the rotating cylinder 3, and the longitudinal reinforcement 16 abuts against the second support block 9, then the fixing rod 5a is inserted through the fixing hole 6, so that the two ends of the fixing rod 5a extend out of the pipe pile steel cage, and the end of the steel wire is clamped between the appropriate clamping rods 13, so as to simply fix the end of the steel wire, then the reduction motor 4 is opened to drive the fixing plate 2 and the rotating cylinder 3 to rotate, and then the longitudinal reinforcement 16 is pushed by the fixing rod 5a to drive the pipe pile steel cage to rotate synchronously, and the worker pulls the steel wire forward during the rotation of the pipe pile steel cage, so that the steel wire is automatically wrapped in a spiral shape on the pipe pile steel cage; by arranging the rotating cylinder 3, the fixing rod 5a and the like, the pipe pile steel cage is driven to rotate, and then the worker only needs to pull the steel wire forward, so that the steel wire is automatically wrapped in a spiral shape on the pipe pile steel cage, and the worker does not need to repeatedly pull the steel wire through the steel cage, thereby improving the steel wire winding efficiency.
[0038] By arranging the support cylinder 7a and the lifting lead screw 7b and the like, the distance between the side of the pipe pile steel cage away from the fixing plate 2 and the machine body 1 is adjusted, so as to ensure that the central axis of the pipe pile steel cage is in the horizontal direction, which is convenient for subsequent synchronous rotation of the steel cage, and avoids that due to different diameters of different pipe pile steel cages, the distance between the steel cage with small diameter and the machine body 1 is large, which affects the synchronous rotation of the steel cage with the rotating cylinder 3.
[0039] By arranging the clamping rod 13 and the clamping gap 12, after the pipe pile steel cage is sleeved on the rotating cylinder 3, the end of the steel wire is clamped between the appropriate clamping rods 13 according to the diameter of the steel cage, so as to simply fix the end of the steel wire, and then the steel cage is driven to rotate synchronously, so that the steel wire is automatically wound on the steel cage, and after the steel wire winding is not completed, the end of the steel wire is pulled out from the clamping rods 13, and then the steel wire and the longitudinal reinforcement 16 are uniformly fixed, which avoids the need to separately fix the end of the steel wire and the longitudinal reinforcement 16 at the beginning, thereby improving the winding efficiency of the steel wire.
[0040] By arranging the fixing rod 5a and the fixing hole 6 and the like, the fixing rod 5a is inserted through the fixing hole 6, so that the two ends of the fixing rod 5a extend out of the steel cage, and when the fixing rod 5a rotates with the rotating cylinder 3, the fixing rod 5a pushes the longitudinal reinforcement 16 to realize the synchronous rotation of the pipe pile steel cage, which has the advantages of simple structure and convenient operation.
[0041] By setting the fixed rod 5a as L-shaped, the end of the fixed rod 5a can be in contact with the outside of the longitudinal rib 16 during the rotation of the rotating cylinder 3, thereby preventing the fixed rod 5a from moving during rotation and causing the fixed rod 5a to be separated from the fixed hole 6.
[0042] By setting the first elastic fixing layer 14, the fixing effect on the steel wire is increased by the elastic deformation of the first elastic fixing layer 14 when fixing the end of the steel wire.
[0043] By setting the second elastic fixing layer 15, the friction between the fixed rod 5a and the fixed hole 6 is increased after the fixed rod 5a passes through the fixed hole 6, thereby preventing the fixed rod 5a from moving during the rotation of the rotating cylinder 3.
[0044] It should be noted that each embodiment in the specification is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts of each embodiment can be referred to each other.
[0045] The above description is only a description of the preferred embodiments of the present application, and is not any limitation on the scope of the present application. Any modification or modification made by a person skilled in the art according to the above disclosure is within the protection scope of the claims.
Claims
1. A wire drawing mechanism for tubular pile steel cages characterised in that: The utility model relates to a pipe pile steel cage synchronous rotating device, including body (1), fixed plate (2) vertically arranged on the body (1) and rotating cylinder (3) is arranged in the horizontal direction rotation in fixed plate (2), the body (1) is provided with the reduction motor (4) for driving rotating cylinder (3), and the end of rotating cylinder (3) is provided with the drive mechanism (5) for driving a pipe pile steel cage synchronous rotation.
2. A wire drawing mechanism for tubular pile steel cages according to claim 1, characterized in that: The drive mechanism (5) includes a fixed rod (5a) and a fixed block (5b) symmetrically arranged on the rotating cylinder (3), the fixed block (5b) is provided with a fixed hole (6) matched with the fixed rod (5a), the fixed rod (5a) can pass through two fixed holes (6) in turn, and the length of the fixed rod (5a) is greater than the diameter of the pipe pile steel cage.
3. A wire drawing mechanism for tubular pile steel cages according to claim 2, characterized in that: The fixed rod (5a) is L-shaped.
4. A wire drawing mechanism for tubular pile steel cages as claimed in claim 1, characterized in that: The body (1) is provided with a plurality of support structures (7) for supporting the pipe pile steel cage.
5. A wire drawing mechanism for tubular pile steel cages as claimed in claim 4, characterized in that: The support structure (7) includes a support cylinder (7a) symmetrically arranged on the body (1) in the vertical direction and a lifting lead screw (7b) connected with the inner wall of the support cylinder (7a), the top of the lifting lead screw (7b) is provided with a first support block (8), an arc-shaped second support block (9) is arranged between adjacent two first support blocks (8), and the body (1) is provided with a synchronous mechanism (10) for driving the synchronous rotation of the support cylinder (7a).
6. A wire drawing mechanism for tubular pile steel cages as claimed in claim 5, characterized in that: The synchronous mechanism (10) includes a drive motor (10a) arranged on the body (1) and a first synchronous belt (10b) arranged between the output end of the drive motor (10a) and adjacent support cylinders (7a), and a second synchronous belt (11) is arranged between adjacent two support structures (7).
7. A wire drawing mechanism for tubular pile steel cages as claimed in claim 1, characterized in that: A plurality of clamping members are uniformly arranged on the fixed plate (2) in the direction of the center of the rotating cylinder (3), and a clamping gap (12) is arranged between adjacent clamping members.
8. A wire drawing mechanism for tubular pile steel cages according to claim 7, characterized in that: The clamping member includes a plurality of clamping rods (13) uniformly arranged on the fixed plate (2) in a direction parallel to the circumference of the rotating cylinder (3).
9. A wire drawing mechanism for tubular pile steel cages according to claim 8, characterized in that: A first elastic fixing layer (14) is arranged on the outer wall of the clamping rod (13).
10. A wire drawing mechanism for tubular pile steel cages as claimed in claim 2, wherein: A second elastic fixing layer (15) is arranged on the middle part of the fixed rod (5a).