Laser welding equipment for production of Christmas ornaments
By designing a clamping and filtering mechanism, the laser welding equipment solves the problems of high labor intensity and fume pollution associated with handheld welding equipment, achieving efficient welding and air purification, and improving work efficiency and air quality.
Patent Information
- Application Number
- CN202422696034.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-06
AI Technical Summary
Existing laser welding equipment requires workers to hold welding guns, which is labor-intensive and produces fumes that pollute the air and affect health.
A laser welding device including a clamping mechanism, an adjustment mechanism, and a filtering mechanism was designed. The welding parts are fixed and adjusted by a clamping motor and an electric telescopic rod, the flue gas is filtered by a servo motor and a fan, and the odor is treated by combining a breathable adsorption layer and an activated carbon adsorption layer.
It improves welding efficiency and positioning accuracy, reduces labor intensity, and improves air quality through the filtration system, protecting the health of workers.
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Figure CN223455268U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding equipment technical field, concretely is a laser welding equipment for christmas ornament production. BACKGROUND
[0002] Laser welding is to use high-energy laser pulse to heat the material in a small area, the energy of laser radiation spreads to the interior of the material through heat conduction, and the material is melted to form a specific molten pool, which is a new type of welding method, mainly for the welding of thin-walled materials and precision parts, and can realize spot welding, butt welding, overlay welding, sealing welding, etc.
[0003] At present, the laser welding equipment on the market needs the staff to hold the welding gun when welding, which is labor-intensive and prone to errors in the welding position, thereby reducing the product quality, and a large amount of smoke is generated when welding objects, which enters the air without filtering and causes air pollution, affecting the health of the staff for a long time. UTILITY MODEL CONTENT
[0004] The purpose of this section is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the above or the prior art, the light welding equipment needs the staff to hold the welding gun when welding, which is labor-intensive, and a large amount of smoke is generated when welding objects.
[0006] To achieve the above purpose, the utility model provides the following technical scheme:
[0007] The utility model provides a kind of laser welding equipment for christmas decoration production, including box and clamping mechanism, the clamping mechanism is arranged in the inside of box, the clamping mechanism includes fixed cylinder, clamping motor, turntable, clamping bearing, rotating shaft, first electric telescopic rod and pressure disc, the fixed cylinder is fixedly installed in the bottom of inside of box, the clamping motor is fixedly installed in the inside of fixed cylinder, the turntable is fixedly installed in the output end of clamping motor, the clamping bearing is fixedly installed in the top of inside of box, the rotating shaft is arranged in the bottom of clamping bearing, the first electric telescopic rod is fixedly installed in the bottom of rotating shaft, the pressure disc is fixedly installed in the bottom of first electric telescopic rod, by first electric telescopic rod, the pressure disc is driven to move downwards, and the piece to be welded is fixed between turntable and pressure disc, by clamping motor, turntable is driven to rotate, cooperation laser welding torch makes the piece to be welded complete welding quickly, improve work efficiency.
[0008] As a further scheme of the utility model: the inside of the box is provided with adjusting mechanism, the adjusting mechanism includes mounting bracket, adjusting motor, threaded rod, adjusting bearing, sliding rod, moving block, second electric telescopic rod and laser welding torch, the mounting bracket is fixedly installed in the inside of the box, the adjusting motor is fixedly installed at the top of the mounting bracket, the threaded rod is fixedly connected at the output end of the adjusting motor, the adjusting bearing is arranged at the bottom of the threaded rod.
[0009] As a further scheme of the utility model: the sliding rod is fixedly installed in the inside of the mounting bracket, the moving block is sleeved on the outside of the threaded rod and the sliding rod, the second electric telescopic rod is fixedly installed at the outside of the moving block, the laser welding torch is fixedly installed at the output end of the second electric telescopic rod, by adjusting motor, the threaded rod is driven to rotate, so that the moving block moves up and down along the sliding rod, so as to adjust the position of laser welding torch in the vertical direction, by second electric telescopic rod, laser welding torch is gradually close to the piece to be welded, ensure the accuracy of welding position.
[0010] As a further scheme of the utility model: the top of the box is provided with filtering mechanism, the filtering mechanism includes filter box, air hole, fixed frame, support plate, servo motor, fan, air-permeable adsorption layer, activated carbon adsorption layer and air outlet pipe, the filter box is arranged at the top of the box, two The air hole is opened in the bottom of filter box.
[0011] As a further scheme of the utility model: the fixed frame is fixedly installed at the outside of air hole, the support plate is fixedly installed in the inside of fixed frame, the servo motor is fixedly installed at the top of support plate, the fan is fixedly connected at the output end of servo motor, by servo motor, the fan is driven to rotate, and the flue gas generated in the welding process is sucked into the filter box.
[0012] As a further scheme of the utility model: the gas permeable adsorption layer is arranged inside the filter box, the activated carbon adsorption layer is arranged on the top of the gas permeable adsorption layer, and the air outlet pipe is fixedly installed on the top of the filter box, the peculiar smell in the gas is treated through the gas permeable adsorption layer and the activated carbon adsorption layer, and the air quality is improved.
[0013] As a further scheme of the utility model: the box body is movably installed with a box door on the outer side, and an observation window is arranged on the outer side of the box door.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] The utility model discloses a clamping mechanism, first electric telescopic rod drives the pressure disc to move down, and the welding piece is fixed between the turntable and the pressure disc, the turntable is driven to rotate through the clamping motor, and the welding piece is quickly welded through the laser welding gun, the work efficiency is improved, the adjusting mechanism is arranged, the adjusting motor drives the threaded rod to rotate, the moving block moves up and down along the slide rod, and the position of the laser welding gun in the vertical direction is adjusted, the second electric telescopic rod drives the laser welding gun to gradually approach the welding piece, the accuracy of the welding position is guaranteed, the filter mechanism is arranged, the fan is driven to rotate through the servo motor, the smoke generated in the welding process is sucked into the filter box, the peculiar smell in the gas is treated through the gas permeable adsorption layer and the activated carbon adsorption layer, and the air quality is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a kind of whole structure schematic diagram of laser welding equipment for christmas decoration production;
[0017] Figure 2 It is a kind of schematic diagram of clamping mechanism in laser welding equipment for christmas decoration production;
[0018] Figure 3 It is a kind of schematic diagram of adjusting mechanism in laser welding equipment for christmas decoration production;
[0019] Figure 4 It is a kind of schematic diagram of filter mechanism in laser welding equipment for christmas decoration production;
[0020] Figure 5 It is a kind of schematic diagram of filter mechanism in laser welding equipment for christmas decoration production.
[0021] In the figure: 1, box body; 2, clamping mechanism; 201, fixed cylinder; 202, clamping motor; 203, turntable; 204, clamping bearing; 205, rotating shaft; 206, first electric telescopic rod; 207, pressure plate; 3, adjusting mechanism; 301, mounting frame; 302, adjusting motor; 303, threaded rod; 304, adjusting bearing; 305, sliding rod; 306, moving block; 307, second electric telescopic rod; 308, laser welding gun; 4, filtering mechanism; 401, filter box; 402, air hole; 403, fixed frame; 404, support plate; 405, servo motor; 406, fan; 407, air permeable adsorption layer; 408, activated carbon adsorption layer; 409, air outlet pipe; 5, box door; 6, observation window. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0023] EMBODIMENT
[0024] Please refer to Figures 1-5 The technical solutions provided by the present embodiment are as follows:
[0025] A laser welding equipment for Christmas decoration production, comprising a box body 1 and a clamping mechanism 2, the clamping mechanism 2 is arranged in the inside of the box body 1, the clamping mechanism 2 comprises a fixed cylinder 201, a clamping motor 202, a turntable 203, a clamping bearing 204, a rotating shaft 205, a first electric telescopic rod 206 and a pressure plate 207, the fixed cylinder 201 is fixedly installed at the bottom of the inner side of the box body 1, the clamping motor 202 is fixedly installed in the inside of the fixed cylinder 201, the turntable 203 is fixedly installed at the output end of the clamping motor 202, the clamping bearing 204 is fixedly installed at the top of the inner side of the box body 1, the rotating shaft 205 is arranged at the bottom of the clamping bearing 204, the first electric telescopic rod 206 is fixedly installed at the bottom of the rotating shaft 205, and the pressure plate 207 is fixedly installed at the bottom of the first electric telescopic rod 206.
[0026] Specifically, the inside of the box body 1 is provided with an adjusting mechanism 3, the adjusting mechanism 3 comprises a mounting frame 301, an adjusting motor 302, a threaded rod 303, an adjusting bearing 304, a sliding rod 305, a moving block 306, a second electric telescopic rod 307 and a laser welding gun 308, the mounting frame 301 is fixedly installed in the inside of the box body 1, the adjusting motor 302 is fixedly installed at the top of the mounting frame 301, the threaded rod 303 is fixedly connected at the output end of the adjusting motor 302, and the adjusting bearing 304 is arranged at the bottom of the threaded rod 303.
[0027] Further, the first electric telescopic rod 206 drives the pressure plate 207 to move downwards, and the to-be-welded part is fixed between the rotating disc 203 and the pressure plate 207, the rotating disc 203 is driven to rotate by the clamping motor 202, and the to-be-welded part is quickly welded by cooperating with the laser welding gun 308, thereby improving the work efficiency.
[0028] Specifically, the sliding rod 305 is fixedly installed in the inside of the mounting frame 301, the moving block 306 is sleeved outside the threaded rod 303 and the sliding rod 305, the second electric telescopic rod 307 is fixedly installed outside the moving block 306, and the laser welding gun 308 is fixedly installed at the output end of the second electric telescopic rod 307.
[0029] Further, the threaded rod 303 is driven to rotate by the adjusting motor 302, the moving block 306 moves up and down along the sliding rod 305, thereby adjusting the position of the laser welding gun 308 in the vertical direction, and the laser welding gun 308 gradually approaches the to-be-welded part by the second electric telescopic rod 307, thereby ensuring the accuracy of the welding position.
[0030] Specifically, the top of the box body 1 is provided with a filtering mechanism 4, the filtering mechanism 4 comprises a filtering box 401, air holes 402, a fixed frame 403, a support plate 404, a servo motor 405, a fan 406, an air-permeable adsorption layer 407, an activated carbon adsorption layer 408 and an air outlet pipe 409, the filtering box 401 is arranged at the top of the box body 1, and two air holes 402 are arranged at the bottom of the filtering box 401.
[0031] Further, the smoke generated in the welding process enters the filtering box 401 through the air holes 402.
[0032] Specifically, the fixed frame 403 is fixedly installed outside the air hole 402, the support plate 404 is fixedly installed in the inside of the fixed frame 403, the servo motor 405 is fixedly installed at the top of the support plate 404, and the fan 406 is fixedly connected to the output end of the servo motor 405.
[0033] Further, the fan 406 is driven to rotate by the servo motor 405, and the smoke generated in the welding process is sucked into the filtering box 401.
[0034] Specifically, the air-permeable adsorption layer 407 is arranged in the inside of the filtering box 401, the activated carbon adsorption layer 408 is arranged at the top of the air-permeable adsorption layer 407, and the air outlet pipe 409 is fixedly installed at the top of the filtering box 401.
[0035] Further, the peculiar smell in the gas is treated by the air-permeable adsorption layer 407 and the activated carbon adsorption layer 408, and the air quality is improved.
[0036] Specifically, the outer side of the box body 1 movably installs a box door 5, and the outer side of the box door 5 is provided with an observation window 6.
[0037] Further, through the observation window 6, the welding process can be conveniently observed by the staff.
[0038] Working principle:
[0039] In use, the workpiece to be welded is placed on the turntable 203, the first electric telescopic rod 206 drives the pressing plate 207 to move downward, the workpiece to be welded is fixed between the turntable 203 and the pressing plate 207, the clamping motor 202 drives the turntable 203 to rotate, and the laser welding gun 308 is used to quickly complete the welding of the workpiece to be welded, thereby improving the work efficiency. The adjusting motor 302 drives the threaded rod 303 to rotate, the moving block 306 moves up and down along the sliding rod 305, thereby adjusting the position of the laser welding gun 308 in the vertical direction. The second electric telescopic rod 307 drives the laser welding gun 308 to gradually approach the workpiece to be welded, thereby ensuring the accuracy of the welding position. At the same time, the servo motor 405 is started, the fan 406 is driven to rotate, the smoke generated during the welding process is sucked into the filter box 401, the odor in the gas is treated by the air-permeable adsorption layer 407 and the activated carbon adsorption layer 408, and the treated gas is discharged from the gas outlet pipe 409.
[0040] In summary: the laser welding equipment for Christmas decoration production is provided with the clamping mechanism 2, the first electric telescopic rod 206 drives the pressing plate 207 to move downward, the workpiece to be welded is fixed between the turntable 203 and the pressing plate 207, the clamping motor 202 drives the turntable 203 to rotate, and the laser welding gun 308 is used to quickly complete the welding of the workpiece to be welded, thereby improving the work efficiency. The adjusting mechanism 3 is provided, the adjusting motor 302 drives the threaded rod 303 to rotate, the moving block 306 moves up and down along the sliding rod 305, thereby adjusting the position of the laser welding gun 308 in the vertical direction. The second electric telescopic rod 307 drives the laser welding gun 308 to gradually approach the workpiece to be welded, thereby ensuring the accuracy of the welding position. The filter mechanism 4 is provided, the servo motor 405 drives the fan 406 to rotate, the smoke generated during the welding process is sucked into the filter box 401, the odor in the gas is treated by the air-permeable adsorption layer 407 and the activated carbon adsorption layer 408, and the air quality is improved.
[0041] It is important to note that the construction and arrangements of the application shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications can be made to the embodiments without departing from the novel teachings and advantages of the subject matter described herein. For example, elements described as integrated in a single unit can be separated, elements described as separate can be integrated, and the position, number, shape, and arrangements of elements can be varied. Accordingly, all such modifications are intended to be included within the scope of the present inventive subject matter. The order or sequence of any process or method steps can be varied or re-sequenced without departing from the general nature of the claims. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functionality and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present inventive subject matter. Accordingly, the present inventive subject matter is not limited to the particular embodiments described and illustrated herein, but extends to equivalents of which the foregoing describes are intended to cover.
[0042] Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of an actual implementation can be described (i.e., those related to the
[0043] It is understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can inevitably lead to modifications, which can be different from those suggested herein, and still fall within the scope of the inventive subject matter. Those skilled in the art will appreciate that the development of any such modifications to the inventive subject matter that nevertheless fall within the scope of the inventive subject matter will be predicated on the
[0044] It should be noted that the above-mentioned embodiments are only used to illustrate the technical solutions of the present application but not to limit the present application, and although the present application is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalent replaced without departing from the spirit and scope of the present application, and all should be included in the scope of the claims of the present application.
Claims
1. A laser welding apparatus for producing a Christmas decoration, comprising a housing (1) and a clamping mechanism (2), characterized in that: The clamping mechanism (2) is arranged in the box (1), the clamping mechanism (2) includes a fixed cylinder (201), a clamping motor (202), a rotating disc (203), a clamping bearing (204), a rotating shaft (205), a first electric telescopic rod (206) and a pressure plate (207), the fixed cylinder (201) is fixedly installed on the bottom of the inside of the box (1), the clamping motor (202) is fixedly installed in the inside of the fixed cylinder (201), the rotating disc (203) is fixedly installed on the output end of the clamping motor (202), the clamping bearing (204) is fixedly installed on the top of the inside of the box (1), the rotating shaft (205) is arranged on the bottom of the clamping bearing (204), the first electric telescopic rod (206) is fixedly installed on the bottom of the rotating shaft (205), and the pressure plate (207) is fixedly installed on the bottom of the first electric telescopic rod (206).
2. The laser welding apparatus for producing a Christmas ornament according to claim 1, characterized by: The inside of the box (1) is provided with an adjusting mechanism (3), the adjusting mechanism (3) includes a mounting frame (301), an adjusting motor (302), a threaded rod (303), an adjusting bearing (304), a sliding rod (305), a moving block (306), a second electric telescopic rod (307) and a laser welding gun (308), the mounting frame (301) is fixedly installed in the inside of the box (1), the adjusting motor (302) is fixedly installed on the top of the mounting frame (301), the threaded rod (303) is fixedly connected to the output end of the adjusting motor (302), and the adjusting bearing (304) is arranged on the bottom of the threaded rod (303).
3. The laser welding apparatus for producing a Christmas ornament according to claim 2, wherein: The sliding rod (305) is fixedly installed in the inside of the mounting frame (301), the moving block (306) is sleeved on the outside of the threaded rod (303) and the sliding rod (305), the second electric telescopic rod (307) is fixedly installed on the outside of the moving block (306), and the laser welding gun (308) is fixedly installed on the output end of the second electric telescopic rod (307).
4. The laser welding apparatus for producing a Christmas ornament according to claim 1, characterized by: The top of the box (1) is provided with a filtering mechanism (4), the filtering mechanism (4) includes a filtering box (401), air holes (402), a fixed frame (403), a supporting plate (404), a servo motor (405), a fan (406), a breathable adsorption layer (407), an activated carbon adsorption layer (408) and an air outlet pipe (409), the filtering box (401) is arranged on the top of the box (1), and two air holes (402) are formed in the bottom of the filtering box (401).
5. The laser welding apparatus for producing a Christmas ornament according to claim 4, wherein: The fixed frame (403) is fixedly installed on the outside of the air hole (402), the supporting plate (404) is fixedly installed in the inside of the fixed frame (403), the servo motor (405) is fixedly installed on the top of the supporting plate (404), and the fan (406) is fixedly connected to the output end of the servo motor (405).
6. The laser welding apparatus for producing a Christmas ornament according to claim 4, wherein: The breathable adsorption layer (407) is arranged in the inside of the filtering box (401), the activated carbon adsorption layer (408) is arranged on the top of the breathable adsorption layer (407), and the air outlet pipe (409) is fixedly installed on the top of the filtering box (401).
7. The laser welding apparatus for producing a Christmas ornament according to claim 1, wherein: The box (1) is movably mounted with a box door (5) on the outside, and the box door (5) is provided with an observation window (6) on the outside.