Integrated hot charging equipment for motor

Abstract

The utility model discloses integrated hot charging equipment for a motor, which belongs to the technical field of motor processing and comprises a bottom plate. A conveying mechanism is arranged on the left side of the bottom plate; a uniform heating mechanism is arranged on the right side of the bottom plate; a press-fitting mechanism is arranged on the upper side of the conveying mechanism and connected to the upper end of the bottom plate. The lower side of the press-fitting mechanism is connected with a clamping jaw cylinder; the conveying mechanism comprises a linear module, a tool table, a first tool block and a second tool block. The linear module is fixedly connected to the left side of the upper end of the bottom plate. The movable end of the linear module is fixedly connected with a tool table. A first tool block is fixedly connected to the left side of the upper end of the tool table. A second tool block is fixedly connected to the right side of the upper end of the tool table. By means of the mode, the linear module moving end drives the tool table to drive the first tool block and the second tool block to move left and right in the linear direction, the uniform heating mechanism is matched to uniformly heat the motor shell, and the heating uniformity is improved; the press-fitting mechanism is matched with the clamping jaw air cylinder to achieve automatic hot-pressing assembly of the rotor and the motor shell, and the assembly efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to motor processing technical field, concretely relates to motor integrated hot loading equipment. BACKGROUND

[0002] The motor processing field has the vital position in the current economic development. In the motor processing industry chain, motor assembly is one of the key links, and its quality directly influences the performance and reliability of the motor. With the continuous innovation of technology, motor assembly will be more efficient and accurate, and the industry prospect is broad.

[0003] CN219875437U discloses a motor shell assembling table, which comprises a bottom plate, a square plate fixedly connected to the top of the bottom plate through screws, a top plate fixedly connected to the top end of the square plate through screws, an air cylinder installed at the bottom of the top plate, a heating block fixedly connected to the output end of the air cylinder through screws, a connecting rod fixedly connected to one side of the heating block through screws, and a first rack fixedly connected to one side of the connecting rod through screws. However, the assembling table still has the following problems:

[0004] The assembling table heats the motor shell through the heating block, and pushes the heated shell to the other side through the push block for manual motor assembly. The assembling table cannot meet the demand of assembling a large number of motors, and is not conducive to improving the assembly efficiency.

[0005] Therefore, the utility model discloses a motor integrated hot loading equipment to solve the above problems. UTILITY MODEL CONTENTS

[0006] In view of the above shortcomings of the prior art, the utility model provides a motor integrated hot loading equipment.

[0007] To achieve the above purpose, the utility model realizes the following technical scheme:

[0008] The motor integrated hot loading equipment comprises a bottom plate.

[0009] A conveying mechanism for conveying a rotor and a motor shell is arranged on the left side of the upper end of the bottom plate. An even heating mechanism for heating the motor shell is arranged on the right side of the upper end of the bottom plate. A press-fitting mechanism for press-fitting the rotor and the motor shell is arranged on the upper side of the conveying mechanism, and the press-fitting mechanism is connected to the upper end of the bottom plate. A gripper cylinder for clamping the rotor is connected to the lower side of the press-fitting mechanism.

[0010] The conveying mechanism comprises a linear module, a tooling table, a tooling block one and a tooling block two. The linear module is fixedly connected to the left side of the upper end of the bottom plate. The moving end of the linear module is fixedly connected with the tooling table. The tooling block one for placing the rotor is fixedly connected to the left side of the upper end of the tooling table. The tooling block two for placing the motor shell is fixedly connected to the right side of the upper end of the tooling table.

[0011] Further, the pressing mechanism comprises a stand, an electric cylinder, a mounting frame, limiting rods and a pressing block, the stand is fixedly connected to the upper end of the bottom plate, the upper end of the stand is fixedly connected with the electric cylinder, the output end of the electric cylinder is fixedly connected with the mounting frame, the upper end of the mounting frame is fixedly connected with a plurality of limiting rods, the limiting rods are in limiting sliding connection with the upper end of the stand, the inner bottom of the mounting frame is fixedly connected with a gripper cylinder, and the lower end of the mounting frame is fixedly connected with the pressing block.

[0012] Further, the pressing mechanism further comprises a position sensor two, and the left side walls of the two upright columns of the stand are fixedly connected with the position sensor two.

[0013] Further, the uniform heating mechanism comprises a mounting block, a driving cylinder, a support, a sliding rail and a heating assembly, the mounting block is fixedly connected to the right side of the upper end of the bottom plate, the driving cylinder is fixedly connected to the upper end of the mounting block, the output end of the driving cylinder is fixedly connected with the support, the left end of the mounting block is fixedly connected with the sliding rail, the sliding block of the support is fixedly connected with the sliding rail, and the left end of the sliding rail is connected with the heating assembly.

[0014] Further, the heating assembly comprises a high-frequency induction heater and an induction coil, the left end of the support is fixedly connected with the high-frequency induction heater, and the lower end of the high-frequency induction heater is fixedly connected with the induction coil.

[0015] Further, the heating assembly further comprises a position sensor one, and the right side walls of the two upright columns of the stand are fixedly connected with the position sensor one.

[0016] Further, the heating assembly further comprises a temperature sensor, the temperature sensor is arranged on the upper side of the position sensor one, and the temperature sensor is fixedly connected with the rear upright column on the right side of the stand.

[0017] Further, the pressing block is detachably connected to the lower end of the mounting frame.

[0018] Compared with the prior art, the utility model has the advantages that: the linear module moving end drives the tooling table to drive tooling block one and tooling block two to move left and right in the linear direction, thereby adjusting the positions of the rotor and the motor shell, thereby cooperating with the uniform heating mechanism to uniformly heat the motor shell, improving the heating uniformity and better ensuring product consistency; the automatic hot-press assembly of the rotor and the motor shell is realized through the cooperation of the pressing mechanism and the gripper cylinder, thereby improving the assembly efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creating labor under the premise.

[0020] Figure 1 is a perspective view of the motor integrated hot mounting equipment of the utility model Figure 1 ;

[0021] Figure 2 is a front view of the motor integrated hot mounting equipment of the utility model

[0022] Figure 3 is a perspective view of the motor integrated hot mounting equipment of the utility model Figure 2 ;

[0023] Figure 4 is a perspective view of the motor integrated hot mounting equipment of the utility model Figure 3 ;

[0024] Figure 5 is Figure 4 an enlarged view of A in the middle.

[0025] The reference numerals in the drawings represent respectively:

[0026] 10, bottom plate; 11, rotor; 12, motor shell; 13, jaw cylinder; 2, conveying mechanism; 21, linear module; 22, tooling table; 23, tooling block one; 24, tooling block two; 3, uniform heating mechanism; 31, mounting block; 32, driving cylinder; 33, support; 34, slide rail; 35, high-frequency induction heater; 36, induction coil; 37, position sensor one; 38, temperature sensor; 4, press fitting mechanism; 41, stand; 42, electric cylinder; 43, mounting frame; 44, limiting rod; 45, pressing block; 46, position sensor two. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0028] In the following description, "left", "right", "front", "back", "upper", "lower" are oriented in the perspective of the front view.

[0029] Embodiment one: in some embodiments, referring to the accompanying drawings of the specification Figures 1-5 , the motor integrated hot mounting equipment comprises a bottom plate 10;

[0030] The left side of the upper end of the bottom plate 10 is provided with a conveying mechanism 2 for conveying the rotor 11 and the motor shell 12; the right side of the upper end of the bottom plate 10 is provided with a uniform heating mechanism 3 for heating the motor shell 12; the upper side of the conveying mechanism 2 is provided with a press-fitting mechanism 4 for press-fitting the rotor 11 and the motor shell 12, and the press-fitting mechanism 4 is connected to the upper end of the bottom plate 10; the lower side of the press-fitting mechanism 4 is connected with a clamping jaw cylinder 13 for clamping the rotor 11;

[0031] The conveying mechanism 2 comprises a linear module 21, a tooling table 22, a tooling block one 23 and a tooling block two 24, and the linear module 21 is fixedly connected to the left side of the upper end of the bottom plate 10; the moving end of the linear module 21 is fixedly connected with the tooling table 22; the left side of the upper end of the tooling table 22 is fixedly connected with the tooling block one 23 for placing the rotor 11; and the right side of the upper end of the tooling table 22 is fixedly connected with the tooling block two 24 for placing the motor shell 12.

[0032] In the utility model, when the operator places the rotor 11 to be press-fitted on the upper end of the tooling block one 23 and places the motor shell 12 on the upper end of the tooling block two 24, the moving end of the linear module 21 drives the tooling table 22 to drive the tooling block one 23 and the tooling block two 24 to move rightwards, the tooling block one 23 drives the rotor 11 to move rightwards, the tooling block two 24 drives the rotor 11 to move rightwards, when the tooling block two 24 moves to the uniform heating mechanism 3, the uniform heating mechanism 3 uniformly heats the motor shell 12, when the heating of the uniform heating mechanism 3 is completed, the moving end of the linear module 21 drives the tooling table 22 to drive the tooling block one 23 and the tooling block two 24 to move leftwards, when the rotor 11 moves to below the clamping jaw cylinder 13, the press-fitting mechanism 4 drives the clamping jaw cylinder 13 to move downwards, the clamping jaw cylinder 13 drives the clamping jaw to expand outward and abut against the inner wall of the rotor 11, thereby clamping the rotor 11, at this moment, the press-fitting mechanism 4 drives the rotor 11 to move upwards through the clamping jaw cylinder 13, the moving end of the linear module 21 drives the tooling table 22 to drive the tooling block two 24 to move leftwards, when the tooling block two 24 drives the motor shell 12 to move to below the rotor 11, the press-fitting mechanism 4 drives the clamping jaw cylinder 13 to drive the rotor 11 to move downwards to the inner side of the motor shell 12, thereby realizing the hot-press assembly of the rotor 11 and the motor shell 12.

[0033] In the utility model, the moving end of the linear module 21 drives the tooling table 22 to drive the tooling block one 23 and the tooling block two 24 to move leftwards and rightwards in the linear direction, thereby adjusting the positions of the rotor 11 and the motor shell 12, thereby cooperating with the uniform heating mechanism 3 to uniformly heat the motor shell 12, improving the heating uniformity and better ensuring the product consistency; the automatic hot-press assembly of the rotor 11 and the motor shell 12 realized through the cooperation of the press-fitting mechanism 4 and the clamping jaw cylinder 13 improves the assembly efficiency.

[0034] The pressing mechanism 4 comprises a stand 41, an electric cylinder 42, a mounting frame 43, limiting rods 44, a pressing block 45 and a position sensor two 46, the stand 41 is fixedly connected to the upper end of the bottom plate 10, the upper end of the stand 41 is fixedly connected with the electric cylinder 42, the output end of the electric cylinder 42 is fixedly connected with the mounting frame 43, the upper end of the mounting frame 43 is fixedly connected with a plurality of limiting rods 44, the limiting rods 44 are limitedly and slidably connected to the upper end of the stand 41, the inner bottom of the mounting frame 43 is fixedly connected with the jaw air cylinder 13, the lower end of the mounting frame 43 is fixedly connected with the detachable pressing block 45, the left two columns of the stand 41 are both fixedly connected with the position sensor two 46;

[0035] The uniform heating mechanism 3 comprises a mounting block 31, a driving cylinder 32, a support 33, a sliding rail 34, a high-frequency induction heater 35, an induction coil 36, a position sensor one 37 and a temperature sensor 38, the mounting block 31 is fixedly connected to the upper end of the right side of the bottom plate 10, the driving cylinder 32 is fixedly connected to the upper end of the mounting block 31, the output end of the driving cylinder 32 is fixedly connected with the support 33, the left end of the mounting block 31 is fixedly connected with the sliding rail 34, the support 33 is fixedly connected with the sliding block of the sliding rail 34, the left end of the support 33 is fixedly connected with the high-frequency induction heater 35, the lower end of the high-frequency induction heater 35 is fixedly connected with the induction coil 36, the right two columns of the stand 41 are both fixedly connected with the position sensor one 37, the upper side of the position sensor one 37 is provided with the temperature sensor 38, and the temperature sensor 38 is fixedly connected with the right rear end column of the stand 41.

[0036] The utility model discloses a linear module 21 moves end drive frock table 22 to the right side, when position sensor no. 1 37 detects motor shell 12 position, this time drive cylinder 32 drive support 33 is under the limiting action of slide rail 34 and moves down, and support 33 is driven induction coil 36 and moves down through high frequency induction heater 35, and after induction coil 36 covers motor shell 12, alternating current is generated through high frequency induction heater 35, and alternating current generates alternating magnetic field through induction coil 36, and alternating magnetic field makes motor shell 12 inside produce eddy current, and then quickly heats motor shell 12, and when motor shell 12 reaches predetermined temperature, high frequency induction heater 35 stops generating alternating current, and drive cylinder 32 output end drive support 33 is driven induction coil 36 and moves up and resets through high frequency induction heater 35, when linear module 21 drive frock table 22 moves to the left side, when position sensor no. 2 46 detects rotor 11 position, cylinder 42 output end drive mounting bracket 43 is driven jaw cylinder 13 and pressing block 45 and moves down under the limiting action of limiting rod 44, when pressing block 45 lower end and rotor 11 upper end abut, jaw cylinder 13 drive jaw and expand and abut with rotor 11 inner wall, realize clamping rotor 11, and cylinder 42 output end drive mounting bracket 43 is driven rotor 11 and moves up through jaw cylinder 13, when linear module 21 moves end drive frock table 22 continues to move to the left, when position sensor no. 2 46 detects motor shell 12 position, cylinder 42 output end drive mounting bracket 43 is driven jaw cylinder 13 and pressing block 45 and moves down, and jaw cylinder 13 drive rotor 11 and moves down to motor shell 12 inboard, and rotor 11 is pressed and mounted to motor shell 12 inboard through pressing block 45, to realize the hot-press assembly of rotor 11 and motor shell 12, when needing to carry out hot-press assembly to different specifications's rotor 11 and motor shell 12, through dismounting replacement pressing block 45 to satisfy the pressing and mounting demand of different rotor 11.

[0037] The alternating current generated by the high-frequency induction heater 35 makes the induction coil 36 generate an alternating magnetic field, and the alternating magnetic field makes the motor shell 12 inside generate eddy current, realizes the fast and uniform heating of the motor shell 12, improves the efficiency of the hot-press assembly of the rotor 11 and the motor shell 12; the clamping jaw air cylinder 13 and the pressing block 45 are driven to move up and down in the vertical direction through the electric cylinder 42 driving the mounting frame 43, so that the automatic hot-press assembly of the rotor 11 and the motor shell 12 is realized, and the assembly efficiency is improved; the positions of the rotor 11 and the motor shell 12 are detected through the position sensor one 37 and the position sensor two 46, and the heating temperature of the motor shell 12 is detected through the temperature sensor 38, so that the positions and the temperature are accurately controlled, the product consistency is better ensured, and the quality of the motor hot-press assembly is avoided to be affected by inaccurate positioning or inconsistent heating stability; different specifications of the rotor 11 and the motor shell 12 are realized through the disassembly and replacement of the pressing block 45.

[0038] The above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced equivalently; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.

Claims

1. Motor integrated heat mounting apparatus comprising a base plate (10), characterized in that, It also includes a clamping jaw cylinder (13), a uniform heating mechanism (3) and a press-fitting mechanism (4); The upper left side of the bottom plate (10) is provided with a conveying mechanism (2) for conveying the rotor (11) and the motor shell (12); the upper right side of the bottom plate (10) is provided with a uniform heating mechanism (3) for heating the motor shell (12); the upper side of the conveying mechanism (2) is provided with a press-fitting mechanism (4) for press-fitting the rotor (11) and the motor shell (12), and the press-fitting mechanism (4) is connected to the upper end of the bottom plate (10); the lower side of the press-fitting mechanism (4) is connected with a clamping jaw cylinder (13) for clamping the rotor (11); The conveying mechanism (2) comprises a linear module (21), a tool table (22), a tool block one (23) and a tool block two (24), and the linear module (21) is fixedly connected to the upper left side of the bottom plate (10); the moving end of the linear module (21) is fixedly connected with the tool table (22); the upper left side of the tool table (22) is fixedly connected with the tool block one (23) for placing the rotor (11); and the upper right side of the tool table (22) is fixedly connected with the tool block two (24) for placing the motor shell (12).

2. The motor integrated heat mounting apparatus according to claim 1, characterized by The press-fitting mechanism (4) comprises a stand (41), an electric cylinder (42), a mounting bracket (43), a limiting rod (44) and a pressing block (45), and the stand (41) is fixedly connected to the upper end of the bottom plate (10); the upper end of the stand (41) is fixedly connected with the electric cylinder (42); the output end of the electric cylinder (42) is fixedly connected with the mounting bracket (43); the upper end of the mounting bracket (43) is fixedly connected with a plurality of limiting rods (44); the limiting rods (44) are limitingly and slidably connected to the upper end of the stand (41); the inner bottom of the mounting bracket (43) is fixedly connected with the clamping jaw cylinder (13); and the lower end of the mounting bracket (43) is fixedly connected with the pressing block (45).

3. The motor integrated heat mounting apparatus according to claim 2, wherein The press-fitting mechanism (4) further comprises a position sensor two (46), and the left side walls of the two upright columns of the stand (41) are fixedly connected with the position sensor two (46).

4. The motor integrated heat mounting apparatus according to claim 2, wherein The uniform heating mechanism (3) comprises a mounting block (31), a driving cylinder (32), a support (33), a sliding rail (34) and a heating assembly, and the mounting block (31) is fixedly connected to the upper right side of the bottom plate (10); the driving cylinder (32) is fixedly connected to the upper end of the mounting block (31); the output end of the driving cylinder (32) is fixedly connected with the support (33); the left end of the mounting block (31) is fixedly connected with the sliding rail (34); the support (33) is fixedly connected with the sliding block of the sliding rail (34); and the left end of the sliding rail (34) is connected with the heating assembly.

5. The motor-integrated heat loading apparatus according to claim 4, wherein The heating assembly comprises a high-frequency induction heater (35) and an induction coil (36), and the left end of the support (33) is fixedly connected with the high-frequency induction heater (35); the lower end of the high-frequency induction heater (35) is fixedly connected with the induction coil (36).

6. The motor integrated heat mounting apparatus according to claim 5, wherein The heating assembly further comprises a position sensor one (37), and the right side walls of the two upright columns of the stand (41) are fixedly connected with the position sensor one (37).

7. The motor-integrated heat loading apparatus according to claim 6, wherein The heating assembly further comprises a temperature sensor (38), which is arranged on the upper side of the position sensor (37) and fixedly connected with the right rear end column of the stand (41).

8. The motor integrated heat mounting apparatus according to claim 2, wherein The pressing block (45) is detachably connected with the lower end of the mounting rack (43).

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