Device for automatically separating magnets
The automatic magnet separation device utilizes a baffle adjustment component and a motor drive component to achieve automatic magnet separation, solving the problems of low efficiency and poor safety of manual separation, thereby improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202422992322.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In the prior art, separating magnets mainly relies on manual operation, which has problems such as pinching fingers, fatigue, low efficiency and damage to magnets.
An automatic magnet separation device is designed, including a support box, a baffle adjustment assembly, a motor drive assembly, a sensor, and a processor. The magnet is limited by the baffle adjustment assembly, the magnet is automatically separated by the motor drive assembly, and the sensor and counter enable rapid counting.
It achieves efficient and automatic separation of magnets, avoiding finger injuries, improving production efficiency, and reducing production costs.
Smart Images

Figure CN223455490U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a magnet separating device, especially a device for automatically separating magnets. BACKGROUND
[0002] At present, many devices need to use magnets, and magnets placed together can be attracted to each other to form a magnet strip. During the assembly process of the device, the magnets need to be separated one by one and then installed on the device. At present, most of the magnets are separated by manual separation, and manual separation of magnets has many drawbacks. First, when encountering a magnet with strong magnetism, the fingers are easily injured during the separation process. Second, separating magnets is easy to fatigue, resulting in low separation efficiency. Finally, it takes a lot of effort to manually separate the magnets, and manual operation cannot accurately judge the amount of effort, and too much effort can easily damage the magnets, resulting in the magnets being unable to be used, increasing production costs. SUMMARY
[0003] The utility model provides a device for automatically separating magnets, which mainly aims to solve the above-mentioned problems.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions to achieve:
[0005] A device for automatically separating magnets, comprising a support box, a baffle adjusting assembly, a motor pushing assembly, an inductor, a counter and a processor, the top of the support box is provided with a fixed plate, the top surface of the fixed plate is provided with a positioning plate, the middle part of the positioning plate forms a magnet placing groove, the baffle adjusting assembly is telescopically adjusted and installed on the upper part of the positioning plate, the middle part of the baffle adjusting assembly forms a magnet placing adjusting area, the magnet placing adjusting area is placed on the magnet placing groove, the motor pushing assembly is installed in the support box, the output end of the motor pushing assembly is connected with a magnet push rod, the upper part of the magnet push rod extends out of the support box and the fixed plate, the front top surface of the fixed plate forms a magnet induction area, the front end of the magnet push rod can reciprocally extend from the magnet placing groove to the magnet induction area, the inductor is installed in the support box, the upper end of the inductor can pass through the support box and extend to the lower part of the magnet induction area, the processor and the counter are both installed on the support box, the processor is electrically connected with the motor pushing assembly, the inductor and the counter.
[0006] The baffle adjusting assembly comprises a front baffle, a rear baffle, a left baffle and a right baffle, the front baffle, the rear baffle, the left baffle and the right baffle are all similar to "L" shape, the top of the positioning plate is provided with a side inclined groove on each side, the side inclined groove is inclined to the front and inwards and leads to a magnet placing groove, the bottom of the left baffle and the right baffle is movably installed on the corresponding side inclined groove on each side, the top of the rear side of the positioning plate is provided with a front-to-rear middle sliding groove, the bottom of the rear baffle is movably installed on the middle sliding groove, the front side of the positioning plate is provided with an opening, the opening is located on the front side of the magnet placing groove, the front side of the opening is fixed with a baffle connecting plate, the front baffle is movably installed on the rear side of the baffle connecting plate, and the front baffle, the rear baffle, the left baffle and the right baffle form a magnet placing adjusting area.
[0007] The left and right sides of the front side of the positioning plate are both provided with a cutout downwards, the two cutouts respectively extend to the rear and outwards, the side of the left and right cutouts is respectively parallel to the corresponding two side inclined grooves, the side of the two cutouts is provided with a front side threaded hole extending into the corresponding two side inclined grooves, the two front side threaded holes are both connected with a right front side adjusting screw, the rear side of the positioning plate is provided with a rear side threaded hole extending into the middle sliding groove, and the two rear side threaded holes are both connected with a rear side adjusting screw.
[0008] The motor pushing assembly comprises a motor, a curved arm, a connecting rod and a sliding table, the sliding table is installed in the support box, the sliding table comprises two guide rods, a sliding block and a fixed block, the two guide rods are parallel and installed in the support box in a front-to-rear direction, the sliding block is movably installed on the rear side of the two guide rods, the fixed block is fixedly installed on the front side of the two guide rods, the motor is fixedly installed on the fixed block, one end of the curved arm is fixedly connected with the output shaft of the motor, the other end of the curved arm is hingedly connected with the connecting rod, the other end of the connecting rod is hingedly fixed with the sliding block, and the lower part of the magnet pushing rod is fixedly connected with the sliding block.
[0009] The magnet induction area of the fixed plate is provided with an induction through hole, and the upper end of the inductor can extend into the induction through hole.
[0010] Compared with the prior art, the utility model has the advantages that the utility model discloses design is ingenious, convenient to use, the magnet that is attracted to each other and is into the magnet adjusting and placing area of the baffle adjusting component in the strip shape, through the baffle adjusting component, the magnet in the strip shape is positioned, and is placed in the magnet placing groove, the utility model discloses through setting motor push assembly and magnet push rod, the processor can control motor push assembly and drive magnet push rod and push the magnet of the bottom of strip magnet from magnet placing groove to magnet induction area, so can quickly complete separation, the utility model discloses relative to manual separation magnet, has high separation magnet efficiency, also will not pinch the finger, will not lose magnet in the separation process, can effectively improve production efficiency, reduce production cost. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is the three-dimensional schematic view of the utility model.
[0012] Figure 2 It is the three-dimensional schematic view of motor push assembly of the utility model.
[0013] Figure 3 It is the three-dimensional schematic view of the utility model positioning plate. PREFERRED EMBODIMENT
[0014] REFERENCE Figures 1 to 3 An automatic separation magnet's device, including support box body 1, baffle adjusting component 2, motor push assembly 3, inductor, counter 4 and processor. The top of support box body 1 is installed with fixed plate 5, and fixed plate 5 has installation and connection effect. The top surface of fixed plate 5 is installed with positioning plate 6, and the middle part of positioning plate 6 forms magnet placing groove 7. Baffle adjusting component 2 can be installed in the upper portion of positioning plate 6 in zooming adjustment, and the middle part of baffle adjusting component 2 forms magnet placing adjusting area 8, and magnet placing adjusting area 8 is placed on magnet placing groove 7. Motor push assembly 3 is installed in support box body 1, and the output end of motor push assembly 3 is connected with magnet push rod 9, and the upper portion of magnet push rod 9 extends to support box body 1 and fixed plate 5, and the front side top surface of fixed plate 5 forms magnet induction area 10. The front end of magnet push rod 9 can reciprocate from magnet placing groove 7 to magnet induction area 10, and inductor is installed in support box body 1, and the upper end of inductor can pass through support box body 1 and extend to the lower part of magnet induction area 10. The processor and counter 4 are all installed on support box body 1, and the processor is electrically connected with motor push assembly 3, inductor and counter 4. The processor can adopt single-chip microcomputer or micro-plc processor, realizes action control.
[0015] REFERENCE Figures 1 to 3The support box 1 can be used to support the mounting fixed plate 5, the motor pushing assembly 3 and the like, and has the bearing and supporting effect. The baffle adjusting assembly 2 can form a magnet placing adjusting area 8, and different sizes of magnet strips can be placed by adjusting the baffle adjusting assembly 2, for separating different sizes of magnets. The motor pushing assembly 3 can drive the magnet pushing rod 9 to push the magnet at the bottom of the magnet strip to the magnet induction area 10 in the magnet placing groove 7 under the control of the processor, so as to realize the automatic separation of the magnet. The inductor is used to induct the magnet on the magnet induction area 10, and the magnet at the top of the induction area is taken away once, and the processor can control the counter 4 to count once, so that the rapid counting can be realized. At the same time, the magnet is taken away, and the inductor does not induct the magnet, and the processor can control the motor pushing assembly 3 to rotate once, so that the magnet pushing rod 9 can push out the magnet at the bottom of the magnet strip once again, so as to realize the automatic separation of the magnet. The positioning plate 6 can be used to mount the baffle adjusting assembly 2 and place the magnet, and the fixed plate 5 and the top of the support box 1 are provided with sliding grooves, so that the magnet pushing rod 9 is not limited when being pushed out forward and backward. The bottom of the positioning plate 6 is also provided with a sliding groove for avoiding the magnet pushing rod 9, and the support box is also provided with a start button switch box, a counting display screen and the like, so as to facilitate the rapid operation and observation.
[0016] Referring to Figure 1 and Figure 3 The baffle adjusting assembly 2 comprises a front baffle 21, a rear baffle 22, a left baffle 23 and a right baffle 24, the front baffle 21, the rear baffle 22, the left baffle 23 and the right baffle 24 are all similar to the shape of “L”, the top of the positioning plate 6 is provided with a side inclined groove 11 inclined to the front inner side and leading to the magnet placing groove 7 on both sides, the bottom of the left baffle 23 and the right baffle 24 is movably mounted on the corresponding side inclined groove 11 on both sides, the top of the rear side of the positioning plate 6 is provided with a front and rear running intermediate sliding groove 12, the bottom of the rear baffle 22 is movably mounted on the intermediate sliding groove 12, the front side of the positioning plate 6 is provided with an opening 13, the opening 13 is located on the front side of the magnet placing groove 7, the front side of the opening 13 is fixed with a baffle connecting plate 14, the front baffle 21 is movably mounted on the rear side of the baffle connecting plate 14, and the front baffle 21, the rear baffle 22, the left baffle 23 and the right baffle 24 form the magnet placing adjusting area 8.
[0017] Referring to Figure 1 and Figure 3All the similar "L" shape front baffle 21, rear baffle 22, left baffle 23 and right baffle 24 can facilitate the bottom installation, and they better form the magnet placement adjustment area 8 between them, which can adjust the gap between the front baffle 21, rear baffle 22, left baffle 23 and right baffle 24, place different size magnet strips, and the magnet strips placed are limited to shake. When the magnet push rod 9 is retracted after the bottom magnet is pushed out, the magnet strip can automatically move down. The setting of the side inclined groove 11 and the middle sliding groove 12 can facilitate the installation and adjustment of the left baffle 23, the right baffle 24 and the rear baffle 22. The setting of the opening 13 and the connecting plate can be used for the installation of the front baffle 21 and cooperate with the left baffle 23, the right baffle 24 and the rear baffle 22 to form the magnet placement adjustment area 8. The middle of the baffle connecting plate 14 is provided with a long groove, and the front baffle 21 can be adjusted up and down with the baffle connecting plate 14, so as to form an adjustable height between the bottom of the front baffle 21 and the fixed plate 5, adapt to the thickness of different magnets, and ensure that magnets of different thicknesses can be pushed out from the bottom of the front baffle 21.
[0018] Referring to Figure 1 and Figure 3 . The front left and right sides of the positioning plate 6 are provided with cutouts 15 downwardly, the two cutouts 15 extend outwardly to the rear respectively, and the side surfaces of the left and right cutouts 15 are parallel to the corresponding two side inclined grooves 11 respectively. The side surfaces of the two cutouts 15 are provided with front side threaded holes 16 extending into the corresponding two side inclined grooves 11, and the two front side threaded holes 16 are connected with right front side adjusting bolts respectively. The rear sides of the positioning plate 6 are provided with rear side threaded holes 17 extending into the middle sliding groove 12, and the two rear side threaded holes 17 are connected with rear side adjusting bolts respectively.
[0019] Referring to Figure 1 and Figure 3 . The setting of the cutout 15 can facilitate the setting of the front side threaded hole 16, and the front side threaded hole 16 and the front side adjusting bolt can be used to support the left baffle 23 and the right baffle 24 installed on the two side inclined grooves 11, so that they are fixed. The setting of the rear side threaded hole 17 and the rear side adjusting bolt can be used to fix the rear baffle 22. In this way, the diameter of the formed magnet placement adjustment area 8 is stable, and the pushing process of the magnet push rod 9 is more stable.
[0020] Referring to Figure 1 and Figure 3The motor pushing assembly 3 comprises a motor 31, a curved arm 32, a connecting rod 33 and a sliding table 34. The sliding table 34 is installed in the supporting box 1 and comprises two guide rods 341, a sliding block 342 and a fixed block 343. The two guide rods 341 are installed in the supporting box 1 in parallel and front-to-back, the sliding block 342 is installed on the rear side of the two guide rods 341 in a front-to-back movable manner, and the fixed block 343 is fixedly installed on the front side of the two guide rods 341. The motor 31 is fixedly installed on the fixed block 343, one end of the curved arm 32 is fixedly connected with an output shaft of the motor 31, the other end of the curved arm 32 is hingedly connected with the connecting rod 33, the other end of the connecting rod 33 is hingedly fixed with the sliding block 342, and the lower part of the magnet pushing rod 9 is fixed on the sliding block 342.
[0021] With reference to Figure 1 And Figure 2 The motor 31 can be a direct current motor 31, a step motor 31 or a servo motor 31. The curved arm 32 and the connecting rod 33 are provided with transmission functions. The two guide rods 341 of the sliding table 34 can be used for guiding the front-to-back movement of the sliding block 342, the sliding block 342 can be used for installing the magnet pushing rod 9 so that the magnet pushing rod 9 can only move front-to-back, and the fixed block 343 can be used for installing the motor 31 so that the motor 31 will not shake during rotation. The motor 31 can drive the curved arm 32 to rotate, thereby driving one end of the connecting rod 33 to rotate, and the other end is hingedly connected to the sliding block 342, so as to drive the sliding block 342 to move front-to-back.
[0022] With reference to Figure 1 Figure 2 Figure 1 The magnet induction area 10 of the fixed plate 5 is provided with an induction through hole 18, and the upper end of the inductor can extend into the induction through hole 18. The inductor can be a proximity switch or a photoelectric inductor, and the upper end of the inductor can extend into the induction through hole 18. This arrangement can make the inductor have better induction effect and be less prone to errors.
[0023] The above is only a specific embodiment of the present application, but the design concept of the present application is not limited thereto. Any non-substantial modification of the present application using this concept shall be deemed as an infringement of the protection scope of the present application.
Claims
1. An apparatus for automatically separating magnets, characterized by: The utility model provides a kind of magnet counting device, including support box, baffle adjusting assembly, motor pushing assembly, inductor and processor, the top of the support box is equipped with fixed plate, the top surface of the fixed plate is equipped with positioning plate, the middle part of the positioning plate is formed magnet placing slot, the baffle adjusting assembly can be zoomed and adjusted and is installed in the upper portion of positioning plate, the middle part of the baffle adjusting assembly is formed magnet placing adjusting area, the magnet placing adjusting area is placed on magnet placing slot, the motor pushing assembly is installed in support box, the output end of the motor pushing assembly is connected with magnet push rod, the upper portion of the magnet push rod is stretched to support box and fixed plate, the front top surface of the fixed plate is formed magnet induction area, the front end of the magnet push rod can reciprocate from magnet placing slot and stretch to magnet induction area, the inductor is installed in support box, the upper end of the inductor can pass through support box and stretch to the lower portion of magnet induction area, the processor and counter are all installed on support box, the processor is electrically connected with motor pushing assembly, inductor and counter.
2. A device for automatically separating magnets as claimed in claim 1, characterized in that: The baffle adjusting assembly includes front baffle, rear baffle, left baffle and right baffle, the front baffle, rear baffle, left baffle and right baffle are all similar to the shape of "L", the top of the positioning plate is equipped with two side bevel grooves on both sides, which are inclined to the front inside and lead to the magnet placing slot, the bottom of the left baffle and right baffle is movably installed on the corresponding side bevel groove on both sides, the top rear side of the positioning plate is equipped with a front and rear running intermediate sliding groove, the bottom of the rear baffle is movably installed on the intermediate sliding groove, the front side of the positioning plate is equipped with an opening, the opening is located on the front side of the magnet placing slot, the front side of the opening is fixed with a baffle connecting plate, the front baffle is movably installed on the rear side of the baffle connecting plate, the front baffle, rear baffle, left baffle and right baffle form a magnet placing adjusting area.
3. An apparatus for automatically separating magnets as claimed in claim 2, wherein: The front left and right sides of the positioning plate are both equipped with a cutout downward, the two cutouts respectively extend to the rear outside, the side of the left and right cutouts is respectively parallel to the corresponding two side bevel grooves, the side of the two cutouts is equipped with a front side threaded hole extending into the corresponding two side bevel grooves, the two front side threaded holes are all connected with a right front side adjusting bolt, the rear side of the positioning plate is equipped with a rear side threaded hole extending into the intermediate sliding groove, the two rear side threaded holes are all connected with a rear side adjusting bolt.
4. The device for automatically separating magnets according to claim 1, wherein: The motor pushing assembly includes motor, curved arm, connecting rod and sliding table, the sliding table is installed in the support box, the sliding table includes two guide rods, sliding block and fixed block, the two guide rods are parallel and installed in the support box in front and back direction, the sliding block is movably installed on the rear side of the two guide rods, the fixed block is fixedly installed on the front side of the two guide rods, the motor is fixedly installed on the fixed block, one end of the curved arm is fixedly connected with the output shaft of the motor, the other end of the curved arm is hinged with the connecting rod, the other end of the connecting rod is hinged with the sliding block, the lower part of the magnet push rod is fixedly connected with the sliding block.
5. The device for automatically separating magnets according to claim 1, wherein: The magnet induction area of the fixed plate is equipped with an induction through hole, the upper end of the inductor can extend into the induction through hole.