Ultrasonic water gap cutting vibration-off separator for injection molding part of toy shell
By designing an ultrasonic sprue separator for injection-molded toy shells, and utilizing structures such as a placement seat, a blocking seat, and a cleaning block, the problem of low efficiency in collecting small parts was solved, achieving automated parts collection and aggregation, and improving collection efficiency.
Patent Information
- Application Number
- CN202422284196.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing device shakes small parts off the injection molded parts, causing them to fall onto the base, resulting in low collection efficiency. Additionally, some small parts fall onto the worktable, affecting the collection effect.
An ultrasonic sprue separator for injection-molded toy shells was designed, comprising a base, mounting arm, placement seat, blocking seat, electric cylinder, ultrasonic transducer, cleaning block, and collection seat. The placement seat prevents small parts from contacting the base, the blocking seat prevents small parts from falling, and the cleaning block and collection seat enable automated collection and aggregation.
It enables rapid collection and aggregation of small parts, preventing parts from falling onto the workbench and improving the collection efficiency of small parts after vibration.
Smart Images
Figure CN223456370U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of vibration and falling separator, more specifically, it is especially related to a toy shell injection molding part ultrasonic wave cut water gap vibration and falling separator. BACKGROUND
[0002] When the toy shell is processed, batch injection molding is needed, and after the injection molding is completed, the ultrasonic wave vibration and falling separator is needed to shake off each small part on the batch injection molding part.
[0003] After the small parts on the injection molding part are shaken off by the existing device, the small parts will fall to the base, and at this time, it is not convenient to quickly collect and collect the small parts under the blockage of the placing seat; when the small parts are shaken off, some will fall to the workbench, affecting the collection efficiency of the small parts after shaking. UTILITY MODEL CONTENTS
[0004] In order to solve the above technical problems, the utility model provides a toy shell injection molding part ultrasonic wave cut water gap vibration and falling separator, so as to solve the problem that after the small parts on the injection molding part are shaken off by the existing device, the small parts will fall to the base, and at this time, it is not convenient to quickly collect and collect the small parts under the blockage of the placing seat; when the small parts are shaken off, some will fall to the workbench, affecting the collection efficiency of the small parts after shaking.
[0005] The purpose and function of the toy shell injection molding part ultrasonic wave cut water gap vibration and falling separator are achieved by the following specific technical means:
[0006] A toy shell injection molding part ultrasonic wave cut water gap vibration and falling separator, comprising a base; the base is fixed on the workbench through a screw rod, the top end face of the base is fixed with an installation arm, the installation arm is L-shaped structure, characterized in that: the front end face of the installation arm is fixed with a placing seat, the placing seat is used for placing the injection molding part, and the bottom end face of the placing seat is not in contact with the top end face of the base; a blocking seat is welded on the top end face of the base, and the blocking seat is a back-shaped structure.
[0007] Further, the placing seat is T-shaped structure, and the rear side and the top of the placing seat are fixed on the installation arm.
[0008] Further, the inner wall top end face of the installation arm is fixed with an electric cylinder, the extending end of the electric cylinder is fixed with an ultrasonic vibration head, and the ultrasonic vibration head is located above the placing seat.
[0009] Further, the front end face of the blocking seat is provided with a through hole in the shape of a rectangular hole; a first cleaning block is slidably arranged in the blocking seat, the left end face and the right end face of the first cleaning block are in contact with the left end face and the right end face of the inner wall of the blocking seat respectively, and a handle is welded on the front end face of the first cleaning block, and the handle passes through the through hole.
[0010] Further, the front end face of the base is welded with a collecting seat, the bottom of the collecting seat is inclined, and the collecting seat is located at the front side of the through hole.
[0011] Further, the top end face of the first cleaning block is welded with two connecting rods, the two connecting rods are both in the form of bent rods, the front side ends of the two connecting rods are both welded with the second cleaning block, and the bottom end face of the second cleaning block is in contact with the top end face of the lower half of the placing seat.
[0012] Further, the right end face of the base is fixed with a switch box, the switch box is electrically connected with an external power supply, and the switch box is electrically connected with the electric cylinder and the ultrasonic vibration head.
[0013] Compared with the prior art, the utility model has the advantages of the following beneficial effects:
[0014] The application is characterized in that the bottom end face of the placing seat is not in contact with the top end face of the base, so that the falling injection molding parts on the top end face of the base can be conveniently collected.
[0015] The application is characterized in that the bottom end face of the placing seat is not in contact with the top end face of the base, so that the falling injection molding parts on the top end face of the base can be conveniently collected.
[0016] The application is characterized in that the bottom end face of the placing seat is not in contact with the top end face of the base, so that the falling injection molding parts on the top end face of the base can be conveniently collected. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is the axial view structural schematic diagram of the toy shell injection molding part ultrasonic wave cut water gap vibration falling separation machine.
[0018] Figure 2 is the main view structural schematic diagram of the toy shell injection molding part ultrasonic wave cut water gap vibration falling separation machine.
[0019] Figure 3 is the left view structural schematic diagram of the toy shell injection molding part ultrasonic wave cut water gap vibration falling separation machine.
[0020] Figure 4 is the axial view structural schematic diagram of the first cleaning block, the handle, the connecting rod and the second cleaning block.
[0021] Figure 5 is the axial view structural schematic diagram of the first cleaning block, the handle, the connecting rod and the second cleaning block. Figure 4 is the axial view structural schematic diagram of the first cleaning block, the handle, the connecting rod and the second cleaning block.
[0022] Figure 6 Figure is the axial structure schematic view of the blocking seat and the collecting seat of the utility model.
[0023] In the figure, the corresponding relationship of component name and figure number is:
[0024] 1, base; 101, blocking seat; 102, through hole; 103, collecting seat; 2, mounting arm; 201, placing seat; 202, electric cylinder; 203, ultrasonic vibration head; 204, first cleaning block; 205, handle; 206, connecting rod; 207, second cleaning block; 3, switch box. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme of the embodiments of the utility model will be described clearly and completely below in combination with the drawings of the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the utility model.
[0026] Unless otherwise defined, the technical terms or scientific terms used herein should be understood as the usual meaning understood by those of ordinary skill in the art to which the utility model belongs. The "one", "a" or "the" and similar words used in the utility model patent application specification and claims do not represent quantity limitation, but represent the existence of at least one. "Include" or "contain" and similar words mean that the elements or objects before the word cover the elements or objects listed after the word and their equivalents. "Connection" or "connected" and similar words are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to represent relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0027] The embodiments of the utility model will be described in further detail below in combination with the drawings and embodiments.
[0028] Embodiment one:
[0029] As shown in the accompanying Figure 1 to the accompanying Figure 6 As shown:
[0030] The utility model provides a toy shell injection molding piece ultrasonic wave cut water gap shake and fall separation machine, including base 1, base 1 is fixed on the workbench through screw rod, and one mounting arm 2 is fixed to the top end surface of base 1, the mounting arm 2 is L shape structure, and one placing seat 201 is fixed to the front end surface of mounting arm 2, and the placing seat 201 is used for placing injection molding piece, and the bottom end surface of placing seat 201 does not contact with the top end surface of base 1, after the shake and fall of injection molding piece, because the bottom end surface of placing seat 201 does not contact with the top end surface of base 1, so the injection molding piece that falls on the top end surface of base 1 can be conveniently collected.
[0031] Among them, the placing seat 201 is T-shaped structure, and the rear side and top of the placing seat 201 are fixed on the mounting arm 2, and in the use process, through the fixing of the placing seat 201 and the mounting arm 2 at two places, the stability of the placing seat 201 can be ensured.
[0032] Among them, the inner wall top end surface of mounting arm 2 is fixed with an electric cylinder 202, the extending end of electric cylinder 202 is fixed with an ultrasonic vibration head 203, and the ultrasonic vibration head 203 is located above the placing seat 201, in use, the injection molding piece is placed on the placing seat 201, the ultrasonic vibration head 203 is started, the electric cylinder 202 is controlled to stretch, when the ultrasonic vibration head 203 contacts with the injection molding piece, the shake and fall of each small part on the injection molding piece can be realized.
[0033] Among them, the top end surface of base 1 is welded with a blocking seat 101, the blocking seat 101 is back-shaped structure, after the shake and fall of small parts on the injection molding piece, through the blocking of blocking seat 101, the small parts can be avoided to fall on the workbench, and the collection of small parts is facilitated.
[0034] Among them, the front end surface of blocking seat 101 is provided with a through hole 102 of rectangular hole structure, the first cleaning block 204 is slidably arranged in the blocking seat 101, the left end surface and the right end surface of the first cleaning block 204 are in contact with the left end surface and the right end surface of the inner wall of the blocking seat 101 respectively, the front end surface of the first cleaning block 204 is welded with a handle 205, the handle 205 passes through the through hole 102, when the small parts are collected, the handle 205 is held and pulled, at this time, under the pushing of the first cleaning block 204, the small parts can be discharged from the through hole 102, and the collection of small parts on the injection molding piece is facilitated.
[0035] Among them, the front end surface of base 1 is welded with a collecting seat 103, the bottom of collecting seat 103 is inclined, and the collecting seat 103 is located at the front side position of the through hole 102, when the small parts fall from the through hole 102, the small parts will directly fall on the collecting seat 103 and then be discharged to the left through the collecting seat 103.
[0036] The first cleaning block 204 is welded with two connecting rods 206 at the top end surface, the two connecting rods 206 are both bent rod structures, the front side end of the two connecting rods 206 is welded with the second cleaning block 207, the bottom end surface of the second cleaning block 207 is in contact with the top end surface of the lower half of the placing seat 201, when the handle 205 is pulled to realize the collection of the small parts on the top of the base 1, the small parts on the placing seat 201 can be scraped off by the second cleaning block 207, and the small parts on the placing seat 201 do not need to be manually collected separately.
[0037] Embodiment two:
[0038] On the basis of the first embodiment, the right end surface of the base 1 is fixed with a switch box 3, the switch box 3 is electrically connected with the external power supply, the switch box 3 is electrically connected with the electric cylinder 202 and the ultrasonic vibration head 203, in the use process, the switch on the switch box 3 can control the electric cylinder 202 and the ultrasonic vibration head 203 to work and stop.
[0039] Working principle: the injection molded part is placed on the placing seat 201, the switch on the switch box 3 is pressed to start the ultrasonic vibration head 203, the switch on the switch box 3 is pressed to control the electric cylinder 202 to stretch, when the ultrasonic vibration head 203 is in contact with the injection molded part, the small parts on the injection molded part can be shaken off; when collecting, the handle 205 is held and pulled, at this time, the small parts can be discharged from the through hole 102 under the pushing of the first cleaning block 204, which facilitates the collection of the small parts on the injection molded part; at the same time, when the handle 205 is pulled to realize the collection of the small parts on the top of the base 1, the small parts on the placing seat 201 can be scraped off by the second cleaning block 207, and the small parts on the placing seat 201 do not need to be manually collected separately; when the small parts fall from the through hole 102, they will directly fall on the collecting seat 103 and then be discharged to the left through the collecting seat 103.
[0040] Although the present application has been described with reference to the above embodiments, it will be understood by those skilled in the art that various changes can be made and equivalents can be substituted for elements thereof without departing from the scope of the present application as defined in the appended claims. Although this specification contains many specific implementation details, these should not be construed as limiting the scope of the application as claimed, but as a description of features specific to particular embodiments. The scope of the application is defined by the appended claims and their equivalents, and is not limited to the embodiments described above.
Claims
1. A toy shell injection molding piece ultrasonic cutting water gap vibration separation machine, comprising a base (1); the base (1) is fixed on the workbench by a screw rod, and a mounting arm (2) is fixed to the top end surface of the base (1); the mounting arm (2) has an L-shaped structure, characterized in that: The mounting arm (2) is fixed with a placing seat (201) at the front end surface, the placing seat (201) is used for placing an injection molding part, the bottom end surface of the placing seat (201) is not in contact with the top end surface of the base (1); the top end surface of the base (1) is welded with a blocking seat (101), the blocking seat (101) is a back-shaped structure; The front end surface of the blocking seat (101) is provided with a through hole (102) in the shape of a rectangular hole; the blocking seat (101) is slidably provided with a first cleaning block (204), the left end surface and the right end surface of the first cleaning block (204) are in contact with the left end surface and the right end surface of the inner wall of the blocking seat (101) respectively, the front end surface of the first cleaning block (204) is welded with a handle (205), the handle (205) passes through the through hole (102); The front end surface of the base (1) is welded with a collecting seat (103), the bottom of the collecting seat (103) is inclined, and the collecting seat (103) is located at the front side of the through hole (102); The top end surface of the first cleaning block (204) is welded with two connecting rods (206), the two connecting rods (206) are both in the shape of a bent rod, the front side ends of the two connecting rods (206) are both welded with a second cleaning block (207), and the bottom end surface of the second cleaning block (207) is in contact with the top end surface of the lower half of the placing seat (201).
2. The ultrasonic watertight vibration separation machine for injection molded toy shells according to claim 1, characterized in that: The placing seat (201) is in the shape of T, and the rear side and the top of the placing seat (201) are both fixed on the mounting arm (2).
3. The ultrasonic watertight vibration separation machine for injection molded toy shells according to claim 2, characterized in that: The inner wall top end surface of the mounting arm (2) is fixed with an electric cylinder (202), the extending end of the electric cylinder (202) is fixed with an ultrasonic vibration head (203), and the ultrasonic vibration head (203) is located above the placing seat (201).
4. The ultrasonic watertight vibration separation machine for injection molded toy shells according to claim 1, characterized in that: The right end surface of the base (1) is fixed with a switch box (3), the switch box (3) is electrically connected with an external power supply, and the switch box (3) is electrically connected with the electric cylinder (202) and the ultrasonic vibration head (203).