Wire leading equipment for diamond wire production and processing

By designing wire guiding equipment for diamond wire production and processing, and utilizing components such as fixed brackets, pay-off wheels, wire bundle rings, rollers, wire feed wheels, and cleaning brushes, the problems of cumbersome operation and low efficiency of existing equipment have been solved, efficient wire guiding and combing have been achieved, and the ease of use of the equipment has been improved.

CN223457904UActive Publication Date: 2025-10-21NINGBO QIANZHUANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423080623.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-21
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The existing lead-in equipment is cumbersome to operate, has low working efficiency, is inconvenient to adjust, and affects the use process.

Method used

A wire guiding equipment for diamond wire production and processing was designed, which included a fixed bracket, a pay-off wheel, a wire beam ring, a roller, a wire feed wheel, a motor, a cleaning brush and other components. Efficient wire guiding and combing were achieved through multiple sets of pay-off wheel limiters, wire beam ring adjustment, cylinder control, motor drive and cleaning brush cleaning.

Benefits of technology

It improves the work efficiency of diamond wire production, simplifies the operating process, facilitates the adjustment and maintenance of the equipment, and improves the ease of use of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses wire leading equipment for diamond wire production and processing, which relates to the technical field of wire leading equipment and comprises a fixed support, a wire bunching ring is arranged above the fixed support, rollers are arranged above the fixed support, first cylinders are symmetrically arranged at two ends of a group of the rollers, and a plurality of second cylinders are symmetrically arranged at two ends of the group of the rollers. A motor and a first wire feeding wheel are arranged above the fixing support, a gear is arranged at the rear end of the first wire feeding wheel, an annular rack is arranged on the outer side of the gear, multiple sets of wire arranging discs are arranged on the outer side of a movable rod, a second air cylinder is arranged on the outer surface of the upper end of the protective cover, and a cleaning brush is arranged on the inner wall of the upper end of the protective cover. According to the wire leading equipment for diamond wire production and processing, a worker can lead a plurality of wire coils conveniently through the arranged multiple sets of pay-off wheels, a diamond wire harness is straightened through the arranged roller, the arranged motor controls the multiple sets of first wire feeding wheels to rotate, wire leading is completed, and the diamond wire is cleaned through the arranged cleaning brush.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a lead device technical field, especially in a kind of lead device for diamond wire production and processing. BACKGROUND

[0002] Diamond wire is a kind of high-precision tool for cutting silicon wafer, ceramic and other materials, it is mainly composed of diamond particles and matrix, with the development of solar energy, semiconductor and other industries the demand for diamond wire is increasing, in the production process of diamond wire, lead device plays an important role.

[0003] The existing lead device is cumbersome when installing and using, and the work efficiency is low, and it is inconvenient for workers to adjust the lead device, which brings certain adverse effects to the use process of people, in order to solve the problems of prior art, we propose a kind of lead device for diamond wire production and processing. UTILITY MODEL CONTENTS

[0004] The main purpose of the utility model is to provide a kind of lead device for diamond wire production and processing, which can effectively solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is:

[0006] The utility model provides a kind of lead wire production and processing with lead wire equipment, including fixed support, the left side of the fixed support is provided with cross bar, connecting rod is arranged between the cross bar and fixed support, the inner wall of the connecting rod is provided with through hole and fixed pin, the top of the cross bar is provided with multiple groups of wire reel, the inner wall of the cross bar is provided with rotating bearing, the top of the wire reel is provided with limit plate, the lower end of the wire reel is provided with insertion rod, the outer side of the insertion rod is provided with locking block, the upper inner wall of the fixed support is provided with sliding slot, the top of the fixed support is provided with bunching ring, the lower of the bunching ring is provided with extension rod, the inner wall of the extension rod is provided with through hole and fixed pin, the bottom of the extension rod is provided with base, the lower end outer surface of the base is provided with T-shaped block, the top of the fixed support is provided with roller, the number of the roller is two groups, the two ends of a group of the roller are symmetrically provided with first air cylinder, the top of the fixed support is provided with motor and first wire feeding wheel, the number of the first wire feeding wheel is two groups, the two ends of the first wire feeding wheel are symmetrically provided with rotating bearing, the rear end of the first wire feeding wheel is provided with gear, the outer side of the gear is provided with ring gear, the rear end of a group of the first wire feeding wheel is connected with the output end of motor, the right end of the fixed support is provided with movable rod, the outer side of the movable rod is provided with multiple groups of wire arranging disc, the top of the fixed support is provided with protective cover, the upper end outer surface of the protective cover is provided with second air cylinder, the upper end inner wall of the protective cover is provided with cleaning brush, the inside of the protective cover is provided with support plate, the upper end outer surface of the support plate is provided with limit rod, the limit rod passes through the top inner wall of the protective cover, the bottom of the support plate is provided with multiple groups of second wire feeding wheel.

[0007] Preferably, the connecting rod is fixedly arranged on the left side of the fixed support, the cross bar is detachably connected with the fixed support through the through hole and the fixed pin, the rotating bearing is clamped on the inner wall of the cross bar, the wire reel is detachably connected with the cross bar through the locking block, and the limit plate is detachably connected with the wire reel.

[0008] Preferably, the base is detachably connected with the fixed support through the T-shaped block and the sliding slot, the extension rod is fixedly arranged on the upper end outer surface of the base, and the bunching ring is fixedly arranged on the upper end outer surface of the extension rod.

[0009] Preferably, a group of the roller is fixedly arranged on the top of the fixed support, another group is detachably connected with the fixed support through the first air cylinder, the motor is fixedly arranged on the upper end outer surface of the fixed support, the first wire feeding wheel is detachably connected with the fixed support through the rotating bearing, the gear is fixedly arranged on one end of the first wire feeding wheel, and the ring gear is detachably connected with the gear.

[0010] Preferably, the movable rod is rotatably connected with the fixed support through a rotating bearing, the wire arranging disc is fixedly arranged outside the movable rod, and the protective cover is detachably connected with the fixed support.

[0011] Preferably, the second air cylinder is fixedly arranged on the outer surface of the upper end of the protective cover, one end of the second air cylinder is fixedly arranged on the outer surface of the upper end of the support plate through the inner wall of the protective cover, the limiting rod is fixedly arranged on the outer surface of the upper end of the support plate and passes through the inner wall of the protective cover, the second wire feeding wheel is detachably connected with the support plate through a rotating bearing, and the cleaning brush is detachably connected with the protective cover.

[0012] Compared with the prior art, the utility model has the advantages of the following beneficial effects:

[0013] 1、The utility model discloses a wire arranging device, which comprises a fixed support, a movable rod rotatably connected with the fixed support, a wire arranging disc fixedly arranged outside the movable rod, a protective cover detachably connected with the fixed support, a support plate fixedly arranged on the outer surface of the upper end of the protective cover, a first air cylinder fixedly arranged on the outer surface of the upper end of the support plate, a limiting rod fixedly arranged on the outer surface of the upper end of the support plate and passing through the inner wall of the protective cover, a second air cylinder fixedly arranged on the outer surface of the upper end of the protective cover, a second wire feeding wheel rotatably connected with the support plate through a rotating bearing, and a cleaning brush detachably connected with the protective cover.

[0014] 2、The utility model discloses a wire arranging device, which comprises a fixed support, a movable rod rotatably connected with the fixed support, a wire arranging disc fixedly arranged outside the movable rod, a protective cover detachably connected with the fixed support, a support plate fixedly arranged on the outer surface of the upper end of the protective cover, a first air cylinder fixedly arranged on the outer surface of the upper end of the support plate, a limiting rod fixedly arranged on the outer surface of the upper end of the support plate and passing through the inner wall of the protective cover, a second air cylinder fixedly arranged on the outer surface of the upper end of the protective cover, a second wire feeding wheel rotatably connected with the support plate through a rotating bearing, and a cleaning brush detachably connected with the protective cover. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the overall structure schematic diagram of the utility model;

[0016] Figure 2 It is the internal structure schematic diagram of the utility model;

[0017] Figure 3 It is the horizontal rod structure schematic diagram of the utility model;

[0018] Figure 4 It is the wire arranging wheel structure schematic diagram of the utility model;

[0019] Figure 5 It is the wire bundling ring structure schematic diagram of the utility model;

[0020] Figure 6 It is the internal structure schematic diagram of the protective cover of the utility model;

[0021] Figure 7 It is the wire feeding wheel structure schematic diagram of the utility model.

[0022] In the figure: 1. Fixed bracket; 2. Connecting rod; 3. Pay-off wheel; 4. Through hole; 5. Fixed pin; 6. Cross bar; 7. Rotating bearing; 8. Limit plate; 9. Insert rod; 10. Locking block; 11. Slide groove; 12. Cable ring; 13. Extension rod; 14. Base; 15. T-block; 16. Roller; 17. First cylinder; 18. Motor; 19. First feeding wheel; 20. Gear; 21. Ring rack; 22. Movable rod; 23. Cable management tray; 24. Protective cover; 25. Second cylinder; 26. Cleaning brush; 27. Limit rod; 28. Support plate; 29. ​​Second feeding wheel. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] Example 1, as Figures 1-7 As shown, a wire guide device for diamond wire production and processing includes a fixed bracket 1, and multiple sets of wire-reeling wheels 3 are arranged on the left side of the fixed bracket 1. The staff puts the wire coil on the outside of the wire-reeling wheel 3, limits the wire coil by the set limiting plate 8, passes the diamond wire through the inside of the wire tie ring 12, and limits it by the set wire tie ring 12 to prevent it from being entangled. The set extension rod 13 and fixed pin 5 make it convenient for the staff to adjust the distance between the wire-reeling wheel 3 and the wire tie ring 12, and at the same time make it convenient for the staff to adjust the height of the wire tie ring 12. The set first cylinder 17 controls the movement of the roller 16 to make it close to the diamond wire and then straighten it.

[0025] Example 2, as Figures 1-7 As shown, a wire leading device for diamond wire production and processing passes the diamond wire between the first wire feeding wheel 19 and the second wire feeding wheel 29, and controls the support plate 28 to move downward by the second cylinder 25, so that the second wire feeding wheel 29 is close to the first wire feeding wheel 19 to clamp the diamond wire, and then controls the first wire feeding wheel 19 to rotate by the motor 18, drives the second wire feeding wheel 29 to rotate, drives the wire roll to rotate on the outside of the pay-off wheel 3, completes the wire leading, and cleans the surface of the diamond wire by the cleaning brush 26, which greatly improves the work efficiency.

[0026] It needs to be explained that the utility model discloses a lead wire equipment for diamond wire production and processing, when using, the plug rod 9 at the bottom of the pay-off wheel 3 is inserted from the rotating bearing 7 in the cross bar 6, then the locking block 10 is connected with the plug rod 9 from below the cross bar 6 by screwing, the installation and removal of the pay-off wheel 3 can be completed, then the staff puts the wire coil on the outside of the pay-off wheel 3, presses the limiting plate 8 on the upper side of the wire coil and is connected with the pay-off wheel 3 by screwing, fixes the wire coil, then the diamond wire is passed through the inside of the bunching ring 12, is limited, prevents winding during the lead wire process, the distance between the cross bar 6 and the fixed support 1 and the height of the bunching ring 12 are adjusted according to the work demand of the staff through the multiple groups of through holes 4 and the fixing pin 5, the staff controls the sliding of the bunching ring 12 above the fixed support 1 through the T-shaped block 15 and the sliding groove 11, adjusts the distance between multiple bunching rings 12, the diamond wire is straightened through the multiple roller wheels 16, the second cylinder 25 is arranged, the supporting plate 28 is controlled to move downwards, the second wire feeding wheel 29 is close to the first wire feeding wheel 19, the diamond wire is clamped, then the motor 18 is arranged, the first wire feeding wheel 19 is driven to rotate, the lead wire is completed, the diamond wire after the lead wire is combed through the wire arranging disc 23, and the work efficiency is greatly improved.

[0027] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only for illustrating the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A lead wire equipment for diamond wire production and processing, comprising a fixed support (1), characterized in that: The left side of the fixed support (1) is provided with a crossbar (6), a connecting rod (2) is arranged between the crossbar (6) and the fixed support (1), the inner wall of the connecting rod (2) is provided with a through hole (4) and a fixed pin (5), a plurality of pay-off wheels (3) are arranged above the crossbar (6), a rotating bearing (7) is arranged on the inner wall of the crossbar (6), a limiting plate (8) is arranged above the pay-off wheel (3), an insertion rod (9) is arranged at the lower end of the pay-off wheel (3), a locking block (10) is arranged on the outer side of the insertion rod (9), a sliding groove (11) is arranged on the upper inner wall of the fixed support (1), a wire bundling ring (12) is arranged above the fixed support (1), an extension rod (13) is arranged below the wire bundling ring (12), the inner wall of the extension rod (13) is provided with a through hole (4) and a fixed pin (5), a base (14) is arranged below the extension rod (13), a T-shaped block (15) is arranged on the lower end outer surface of the base (14), a roller (16) is arranged above the fixed support (1), the number of the roller (16) is two groups, a first air cylinder (17) is symmetrically arranged at both ends of one group of the roller (16), a motor (18) and a first wire feeding wheel (19) are arranged above the fixed support (1), the number of the first wire feeding wheel (19) is two groups, a rotating bearing (7) is symmetrically arranged at both ends of the first wire feeding wheel (19), a gear (20) is arranged at the rear end of the first wire feeding wheel (19), an annular rack (21) is arranged on the outer side of the gear (20), the rear end of one group of the first wire feeding wheel (19) is connected with the output end of the motor (18), a movable rod (22) is arranged at the right end of the fixed support (1), a plurality of wire management discs (23) are arranged on the outer side of the movable rod (22), a protective cover (24) is arranged above the fixed support (1), a second air cylinder (25) is arranged on the upper end outer surface of the protective cover (24), a cleaning brush (26) is arranged on the upper end inner wall of the protective cover (24), a supporting plate (28) is arranged in the protective cover (24), a limiting rod (27) is arranged on the upper end outer surface of the supporting plate (28), the limiting rod (27) penetrates through the upper inner wall of the protective cover (24), and a plurality of second wire feeding wheels (29) are arranged below the supporting plate (28).

2. The lead wire device for diamond wire production and processing according to claim 1, characterized in that: The connecting rod (2) is fixedly arranged on the left side of the fixed support (1), the crossbar (6) is detachably connected with the fixed support (1) through the arranged through hole (4) and fixed pin (5), the rotating bearing (7) is clamped on the inner wall of the crossbar (6), and the pay-off wheel (3) is detachably connected with the crossbar (6) through the arranged locking block (10).

3. The lead wire device for diamond wire production and processing according to claim 1, characterized in that: The base (14) is detachably connected with the fixed support (1) through the arranged T-shaped block (15) and sliding groove (11), and the extension rod (13) is fixedly arranged on the upper end outer surface of the base (14).

4. The lead wire device for diamond wire production and processing according to claim 1, characterized in that: One group of the roller (16) is fixedly arranged above the fixed support (1), another group is detachably connected with the fixed support (1) through the first cylinder (17), the motor (18) is fixedly arranged on the outer surface of the upper end of the fixed support (1), the first wire feeding wheel (19) is detachably connected with the fixed support (1) through the rotating bearing (7), the gear (20) is fixedly arranged on one end of the first wire feeding wheel (19), and the annular rack (21) is detachably connected with the gear (20).

5. The lead wire device for diamond wire production and processing according to claim 1, characterized in that: The movable rod (22) is rotatably connected with the fixed support (1) through the rotating bearing (7), the wire arranging disc (23) is fixedly arranged on the outer side of the movable rod (22), and the protective cover (24) is detachably connected with the fixed support (1).

6. The lead wire device for diamond wire production and processing according to claim 1, characterized in that: The second cylinder (25) is fixedly arranged on the outer surface of the upper end of the protective cover (24), one end of the second cylinder (25) penetrates through the inner wall of the protective cover (24) and is fixedly arranged on the outer surface of the upper end of the supporting plate (28), the limiting rod (27) is fixedly arranged on the outer surface of the upper end of the supporting plate (28), penetrates through the inner wall of the protective cover (24), the second wire feeding wheel (29) is detachably connected with the supporting plate (28) through the rotating bearing (7), and the cleaning brush (26) is detachably connected with the protective cover (24).

Citation Information

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