Tool for rapidly detecting size of end coil of compressor motor

By designing a rapid detection tool for the size of the coil ends of compressor motors, the problems of replacing detection tools and slow detection speed for coils of motors of different specifications have been solved, and rapid and accurate coil detection and shaping adjustments have been achieved, thereby improving the efficiency and safety of motor production.

CN223460959UActive Publication Date: 2025-10-21RECHI REFRIGERATION DONGGUAN CO LTD
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Patent Information

Application Number
CN202423013847.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-07
Publication Date
2025-10-21
Estimated Expiration
2034-12-07

AI Technical Summary

Technical Problem

In the existing technology, the coil detection of motors of different specifications requires the replacement of detection tools of different specifications, and the coil size detection is not fast and accurate enough, which makes it difficult to meet the rapid adjustment needs of motor production.

Method used

A tool for quickly detecting the size of the coil at the end of a compressor motor was designed. The tool consists of a base, a rotating handle, a clamping plate, a scale line, and a height adjustment component. The coil height can be quickly detected and accurately adjusted by rotating the handle and adjusting the knob.

Benefits of technology

It enables fast and accurate detection of motor windings of different specifications, ensures that the motor dimensions meet the requirements of the drawings, supports timely adjustment of stator winding shaping tooling, and improves the efficiency and safety of motor production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool for rapidly detecting the size of a coil at the end part of a compressor motor. The tool comprises a base, a rotating handle, a clamping plate, a chute, an adjusting knob, a scale line, a stator, a coil, a rack, a gear, a limiting rod, a positioning pin, a measuring assembly and a height adjusting assembly. The utility model belongs to the technical field of motors, particularly relates to a compressor motor end coil size rapid detection tool, and solves the problems that motors of different specifications have different heights for coils, detection tools of different specifications need to be replaced during detection, and the detection efficiency is high. And rapid detection of the size of the coil and timely adjustment of the stator winding shaping tool are facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to motor technical field, specifically point to a kind of compressor motor end portion wire package size quick detection tool. BACKGROUND

[0002] Compressor motor stator winding end size, for compressor assembly, ensure electrical safety clearance, and safe and reliable operation is very important, in motor production, it must be strictly controlled.

[0003] Because wire package is by many turns enameled wire, shape is irregular, whether wire package size can reach drawing requirement is measured quickly, for timely adjustment shaping tool, ensure motor size is very important, the detection mode of wire package in prior art is generally rotating the clamping plate of rotation setting, whether wire package is qualified is determined by observing whether wire package can pass through clamping plate, different specification motor requires different height of wire package, different specification detection tool needs to be replaced during detection, therefore, a kind of compressor motor end portion wire package size quick detection tool is urgently needed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The technical problem to be solved by the utility model is that different specification motor requires different height of wire package, different specification detection tool needs to be replaced during detection, and the quick detection of wire package size is facilitated and the stator winding shaping tool is adjusted in time.

[0005] In order to realize the above function, the technical scheme adopted by the utility model is as follows: a kind of compressor motor end portion wire package size quick detection tool, including base and the measuring assembly of being located at the upper end of base, it is characterized by: the measuring assembly includes the rotary handle of being rotationally arranged on the upper end of base, rectangular section is provided on rotary handle, and clamping plate is slidably arranged on rectangular section, height-adjusting assembly is provided on clamping plate.

[0006] Further, the measuring assembly further includes scale line fixedly arranged on the outer wall of rotary handle, the outer wall of base is provided with stator, wire package is fixedly arranged on the upper end of stator, recess is provided on clamping plate, and the size is equal to wire package.

[0007] Further, the height-adjusting assembly includes the limiting rod fixedly arranged on the rectangular section of rotary handle, clamping plate is slidably connected with rotary handle through limiting rod, through groove is formed in clamping plate, sliding groove is formed in rotary handle, adjusting knob is slidably arranged in sliding groove, adjusting knob is inserted into through groove through the other end of clamping plate, and the end of insertion is fixedly connected with gear, gear rack is fixedly arranged on rotary handle and passes through the through groove of clamping plate, and the gear rack is matched with gear.

[0008] Further, positioning pin is threadedly connected on the outer wall of clamping plate, the end of insertion of positioning pin is arranged using rubber material.

[0009] Further, the outer wall of one end of the adjusting knob is provided with an array of arc-shaped cross sections.

[0010] Further, the outer wall of the upper end of the rotating handle is provided with threads.

[0011] Further, the card plate is provided with an arrow, and the arrow initially points to the scale 0 on the scale line.

[0012] The beneficial effects achieved by the utility model are as follows:

[0013] 1. The measuring assembly is provided, after the stator is placed in the base, the wire package on the stator is placed into the recess of the card plate, the rotating handle is rotated, the minimum inner diameter and the maximum outer diameter of the wire package are detected, and the purpose of rapid detection is achieved.

[0014] 2. The height adjusting assembly is provided, the adjusting knob on the rotating handle is twisted, the gear of the adjusting knob inserted into the through slot of the card plate is engaged to drive the rack on the rotating handle, the adjusting knob and the card plate are moved upward due to the fixation of the rack, the purpose of height adjustment is achieved, the scale line on the rotating handle and the pointer on the card plate are matched to facilitate accurate height adjustment and detection of the maximum height of the wire package. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The utility model provides a kind of compressor motor end portion wire package size rapid detection tool structure diagram Figure 1 .

[0016] Figure 2 The utility model provides a kind of compressor motor end portion wire package size rapid detection tool structure diagram Figure 2 .

[0017] Figure 3 The utility model provides a kind of compressor motor end portion wire package size rapid detection tool structure diagram

[0018] Figure 4 The utility model provides a kind of compressor motor end portion wire package size rapid detection tool structure diagram Figure 3 .

[0019] 1, base; 2, rotating handle; 3, card plate; 4, sliding slot; 5, adjusting knob; 6, scale line; 7, stator; 8, wire package; 9, rack; 10, gear; 11, limit rod; 12, positioning pin.

[0020] The drawings are used to provide further understanding of the utility model, and constitute a part of the specification, together with the embodiments of the utility model, to explain the utility model, and do not constitute the limitation of the utility model. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.

[0022] Reference Figure 1 As shown in the figure, in order to realize the above functions, the technical solutions adopted by the utility model are as follows: a compressor motor end wire package size rapid detection tool, comprising a base 1 and a measuring assembly arranged on the upper end of the base 1, characterized in that: the measuring assembly comprises a rotating handle 2 rotatably arranged on the upper end of the base 1, a thread is arranged on the outer wall of the upper end of the rotating handle 2 to reduce friction and facilitate the rotation of the rotating handle 2, a rectangular section is arranged on the rotating handle 2, and a clamping plate 3 is slidably arranged on the rectangular section, and an adjusting assembly is arranged on the clamping plate 3.

[0023] As Figure 2 and Figure 3 As shown in the figure, the measuring assembly further comprises a scale line 6 fixedly arranged on the outer wall of the rotating handle 2, an arrow is arranged on the clamping plate 3, the arrow initially points to the scale 0 on the scale line 6, a stator 7 is arranged on the outer wall of the base 1, a wire package 8 is fixedly arranged on the upper end of the stator 7, a groove is arranged on the clamping plate 3, and the size of the groove is equal to that of the wire package 8, thereby realizing the function of detecting whether the wire package is qualified.

[0024] As Figure 4 As shown in the figure, the adjusting assembly comprises a limiting rod 11 fixedly arranged on the rectangular section of the rotating handle 2, the clamping plate 3 is slidably connected with the rotating handle 2 through the limiting rod 11, a through slot is formed in the clamping plate 3, a sliding groove 4 is formed in the rotating handle 2, an adjusting knob 5 is slidably arranged in the sliding groove 4, an array arc-shaped section is arranged on the outer wall of one end of the adjusting knob 5 to facilitate twisting, the other end of the adjusting knob 5 penetrates into the through slot of the clamping plate 3 and is fixedly connected with a gear 10 at the penetrating end, a rack 9 is fixedly arranged on the rotating handle 2 and penetrates through the through slot of the clamping plate 3, the rack 9 is matched with the gear 10, a positioning pin 12 is threadedly connected with the outer wall of the clamping plate 3, and the penetrating end of the positioning pin 12 is made of rubber material, thereby realizing the function of fixing the clamping plate.

[0025] In use, the user places the base 1 of the detection tool into the hole of the stator 7, and according to the size of the winding end, adjusts the knob 5 according to the drawing requirements, and the knob 5 drives the rack 9 connected with it, the rack 9 is fixed at the upper and lower ends of the rectangular section of the rotating handle 2, so that the knob 5 and the clamping plate 3 connected with it move upward, and then according to the direction of the arrow on the clamping plate 3 at the handle scale line 6, the height is accurately adjusted, after the wire package 8 enters the groove of the clamping plate 3, the rotating handle 2 is turned to allow the clamping plate 3 to rotate along the center of the hole of the stator 7, and the clamping plate 3 can smoothly pass through, which indicates that the size of the end wire package 8 meets the drawing requirements, otherwise, according to the size that cannot pass through, the shaping tool is appropriately adjusted, and the winding end wire package 8 of the stator 7 is further shaped until the clamping plate 3 can completely pass through, thereby completing the use process of the entire device.

[0026] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0027] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

[0028] The above describes the present application and its embodiments, which are not restrictive, and the embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. In general, if a person skilled in the art is inspired by it, without departing from the creative purpose of the present application, without creative design, similar structure and embodiments of the technical scheme are designed, which should belong to the protection scope of the present application.

Claims

1. A quick detection tool for the size of the end winding of a compressor motor, comprising a base (1) and a measuring assembly arranged at the upper end of the base (1), characterized in that: The measuring assembly comprises a rotating handle (2) rotatably arranged at the upper end of a base (1), the rotating handle (2) is provided with a rectangular section, and a clamping plate (3) is slidably arranged on the rectangular section, the clamping plate (3) is provided with a height adjusting assembly.

2. A quick tool for detecting the size of the end winding of a compressor motor according to claim 1, characterized in that: The measuring assembly further comprises a scale line (6) fixedly arranged on the outer wall of the rotating handle (2), the outer wall of the base (1) is provided with a stator (7), the upper end of the stator (7) is fixedly provided with a wire package (8), the clamping plate (3) is provided with a groove, and the size is equal to that of the wire package (8).

3. A tool for quickly measuring the size of a compressor motor end winding according to claim 1, wherein: The height adjusting assembly comprises a limiting rod (11) fixedly arranged on the rectangular section of the rotating handle (2), the clamping plate (3) is slidably connected with the rotating handle (2) through the limiting rod (11), the clamping plate (3) is provided with a through slot, the rotating handle (2) is provided with a sliding groove (4), the sliding groove (4) is slidably provided with an adjusting knob (5), the other end of the adjusting knob (5) penetrates the clamping plate (3) and extends into the through slot, and the extending end is fixedly connected with a gear (10), the rotating handle (2) is fixedly provided with a rack (9) penetrating the through slot of the clamping plate (3), and the rack (9) is matched with the gear (10).

4. A tool for quickly measuring the size of a compressor motor end winding according to claim 3, wherein: The outer wall of the clamping plate (3) is threadedly connected with a positioning pin (12), and the extending end of the positioning pin (12) is made of rubber material.

5. A quick end turn size detection tool for a compressor motor according to claim 3, wherein: The outer wall of one end of the adjusting knob (5) is arranged in an array arc-shaped section.

6. A quick end turn size detection tool for a compressor motor according to claim 1, wherein: The outer wall of the upper end of the rotating handle (2) is provided with a thread.

7. A tool for quickly measuring the size of a compressor motor end winding according to claim 2, wherein: The clamping plate (3) is provided with an arrow, and the arrow initially points to the scale 0 on the scale line (6).