Forge piece detection equipment

By designing forging inspection equipment with clamping, reversing and inspection mechanisms, the problem of low efficiency in existing forging inspection is solved, automated inspection is achieved, and inspection efficiency and accuracy are improved.

CN223461055UActive Publication Date: 2025-10-21FENGTAI INTELLIGENT CONTROL (HUIZHOU) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423160823.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-10-21
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The existing forging inspection is inefficient and mainly relies on manual measurement and inspection, resulting in low efficiency.

Method used

A forging inspection device including a clamping mechanism, a reversing mechanism and an inspection mechanism is designed. The clamping mechanism clamps the workpiece, the reversing mechanism rotates and flips the workpiece, and the inspection mechanism performs automatic measurement and appearance inspection to achieve automated inspection.

Benefits of technology

It realizes the automated inspection of forgings, improves the inspection efficiency and data accuracy, reduces manual intervention, and ensures the accuracy and consistency of inspection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223461055U_ABST
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Abstract

The utility model discloses detection equipment for forgings. The detection equipment comprises a workbench; the clamping mechanism is arranged on the workbench, and the two ends of the clamping mechanism can move in the length direction of the workbench so that the clamping mechanism can get close to each other and clamp a workpiece or get away from each other to release the workpiece; the reversing mechanism is arranged on the working table and is arranged at the end part of the clamping mechanism, and the reversing mechanism can rotate on the working table or can move along the width direction of the working table so as to be suitable for clamping a workpiece in the clamping mechanism and driving the workpiece to rotate and turn over; and the inspection mechanism is arranged on the working table, and the inspection mechanism can ascend and descend in the vertical direction or can rotate on the working table so as to be suitable for inspecting the workpieces in the clamping mechanism.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of forging technology, concretely relates to a monitoring equipment of forgings. BACKGROUND

[0002] Forging is the workpiece or blank obtained by forging deformation to metal blank; the appearance, size and surface defects of the processed forgings need to be checked to ensure that no defective products flow into the market, and the existing checking mode is generally checking by manual size measurement or manual checking, thereby leading to low checking efficiency. SUMMARY

[0003] The utility model aims at solving one of the technical problems in the related art at least to some extent.

[0004] The workbench;

[0005] The clamping mechanism is arranged on the workbench, and the two ends of the clamping mechanism are movable along the length direction of the workbench to be suitable for approaching each other and clamping the workpiece or moving away from each other to release the workpiece;

[0006] The reversing mechanism is arranged on the workbench and at the end of the clamping mechanism, and the reversing mechanism is rotatable on the workbench or movable along the width direction of the workbench to be suitable for clamping the workpiece in the clamping mechanism and rotating the workpiece to turn over;

[0007] The checking mechanism is arranged on the workbench, and the checking mechanism is vertically liftable or rotatable on the workbench to be suitable for checking the workpiece in the clamping mechanism.

[0008] Preferably, the clamping mechanism comprises:

[0009] Two supports are arranged on the workbench at intervals;

[0010] Two fixed plates are arranged on the two supports respectively, and the two supports are arranged along the width direction of the workbench;

[0011] Two first air cylinders are arranged on the inner sides of the two fixed plates respectively, and the two first air cylinders are arranged oppositely;

[0012] Two clamping plates are connected with the transmission ends of the two first air cylinders respectively.

[0013] Preferably, the reversing mechanism comprises:

[0014] A fixing base vertically arranged on the workbench;

[0015] A second cylinder arranged on the fixing base and arranged along the width direction of the workbench;

[0016] A mounting base connected with the transmission end of the second cylinder;

[0017] A first rotary cylinder arranged on the mounting base;

[0018] A clamping jaw arranged on the first rotary cylinder and connected with the transmission end of the first rotary cylinder.

[0019] Preferably, the inspection mechanism comprises:

[0020] A support plate vertically arranged on the workbench;

[0021] A motor arranged at the bottom of the first side of the support plate, and the transmission shaft of the motor extends to the second side of the support plate;

[0022] A first rotating wheel connected with the transmission shaft of the motor;

[0023] A second rotating wheel rotationally arranged at the top of the second side of the support plate, and the second rotating wheel is arranged in the same vertical direction with the first rotating wheel;

[0024] A belt sleeved on the first rotating wheel and the second rotating wheel.

[0025] Preferably, the inspection mechanism further comprises:

[0026] A slide rail vertically arranged on the support plate and arranged in interval with the belt;

[0027] A sliding block slidingly arranged in the slide rail;

[0028] A connecting plate sleeved on the belt;

[0029] A mounting plate arranged between the sliding block and the connecting plate, and both ends of the mounting plate are respectively connected with the sliding block and the connecting plate.

[0030] Preferably, the inspection mechanism further comprises:

[0031] A second rotary cylinder arranged on the mounting plate;

[0032] A fixing frame connected with the transmission end of the second rotary cylinder;

[0033] Two first cameras, two first cameras are arranged on one side in the fixed frame, and two first cameras are arranged at intervals.

[0034] Two second cameras, two second cameras are arranged on the other side in the fixed frame, and two second cameras are arranged at intervals.

[0035] Preferably, the fixed frame is arranged in a U shape.

[0036] The above scheme of the utility model has at least the following beneficial effects:

[0037] The workpiece is placed in the clamping mechanism by the staff or external equipment, then the two ends of the clamping mechanism move towards the workpiece and clamp the workpiece, then the inspection mechanism descends along the vertical direction to the same horizontal height of the clamping mechanism, then the reversing mechanism starts to rotate and measures the length and inspects the appearance of the workpiece in the clamping mechanism, after one side of the workpiece is inspected, the reversing mechanism moves towards the workpiece and clamps the end of the workpiece, while the two ends of the clamping mechanism move away from the two ends of the workpiece, the reversing mechanism rotates with the workpiece to turn over the workpiece, after the workpiece is turned over, the clamping mechanism moves towards the workpiece and clamps the workpiece again, while the reversing mechanism releases the workpiece and moves back to the original position; when other sides of the workpiece need to be inspected, the above steps are repeated, and the workpiece is taken away by the staff or external equipment after the workpiece is inspected.

[0038] Additional aspects and advantages of the utility model will be given in part in the following description, part will become obvious from the following description, or be understood through the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0039] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained from the structure shown in these drawings without creative labor.

[0040] Figure 1 It is the structure diagram of the detection equipment of the forging provided in the embodiment of the utility model;

[0041] Figure 2 It is the A part of the enlarged view of Figure 1

[0042] Figure 3 It is the B part of the enlarged view of Figure 1

[0043] Explanation of reference numerals:

[0044] ​​1, workbench, 2, clamping mechanism, 3, reversing mechanism, 4, inspection mechanism;

[0045] 201, support, 202, fixed plate, 203, first cylinder, 204, clamping plate;

[0046] 301, fixed seat, 302, second cylinder, 303, mounting seat, 304, first rotary cylinder, 305, clamping jaw;

[0047] 401, support plate, 402, motor, 403, first rotating wheel, 404, second rotating wheel, 405, belt, 406, slide rail, 407, sliding block, 408, connecting plate, 409, mounting plate, 410, second rotary cylinder, 411, fixed frame, 412, first camera, 413, second camera.

[0048] The realization, functional features and advantages of the utility model will be further described with reference to the drawings in combination with embodiments. DETAILED DESCRIPTION

[0049] The embodiments of the utility model will be described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the utility model, and cannot be understood as a limitation of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0050] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "circumferential", "radial" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the utility model.

[0051] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0052] In the present application, unless otherwise expressly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0053] In the present application, unless otherwise expressly specified and limited, the first feature is "on" or "below" the second feature, which can include direct contact between the first and second features, or can include indirect contact between the first and second features through another feature therebetween. Moreover, the first feature "above", "above" and "above" the second feature includes the first feature directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes the first feature directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0054] A forging detection equipment is described in detail below with reference to the drawings.

[0055] Please refer to Figures 1-3In the embodiment, the workbench 1, the clamping mechanism 2 arranged on the workbench 1 and movable along the length direction of the workbench 1 to be close to each other to clamp the workpiece or to be away from each other to release the workpiece, the reversing mechanism 3 arranged on the workbench 1 and at the end of the clamping mechanism 2 and rotatable on the workbench 1 or movable along the width direction of the workbench 1 to clamp the workpiece in the clamping mechanism 2 and rotate the workpiece, the inspection mechanism 4 arranged on the workbench 1 and vertically movable or rotatable on the workbench 1 to inspect the workpiece in the clamping mechanism 2 are included. The workpiece processed is placed in the clamping mechanism 2 by the worker or the external equipment, then the two ends of the clamping mechanism 2 move towards the workpiece and clamp the workpiece, then the inspection mechanism 4 is lowered to the same level of the clamping mechanism 2, then the reversing mechanism 3 starts to rotate and measures the length and inspects the appearance of the workpiece, after inspecting one side of the workpiece, the reversing mechanism 3 moves towards the workpiece and clamps the end of the workpiece, the two ends of the clamping mechanism 2 move away from the workpiece, the reversing mechanism 3 rotates with the workpiece, after the workpiece is turned over, the clamping mechanism 2 moves towards the workpiece and clamps the workpiece, the reversing mechanism 3 releases the workpiece and moves back. When other sides of the workpiece need to be inspected, the above steps are repeated, and the workpiece is taken away by the worker or the external equipment after being inspected.

[0056] In the embodiment, the clamping mechanism 2 includes two supports 201 arranged on the workbench 1, two fixed plates 202 arranged on the two supports 201 and arranged along the width direction of the workbench 1, two first air cylinders 203 arranged on the inner sides of the two fixed plates 202 and oppositely arranged, and two clamping plates 204 connected with the transmission ends of the two first air cylinders 203. When the workpiece is placed between the two clamping plates 204 by the worker or the external equipment, the two first air cylinders 203 push the two clamping plates 204 to move towards the workpiece and clamp the workpiece, so that the workpiece does not shake or fall during inspection, thereby ensuring the accuracy of the data after the workpiece is inspected.

[0057] In the embodiment, the reversing mechanism 3 comprises a fixed seat 301 vertically arranged on the workbench 1, a second air cylinder 302 arranged on the fixed seat 301 and arranged along the width direction of the workbench 1, a mounting seat 303 connected with the transmission end of the second air cylinder 302, a first rotary air cylinder 304 arranged on the mounting seat 303, a clamping jaw 305 arranged on the first rotary air cylinder 304 and connected with the transmission end of the first rotary air cylinder 304. When the checking mechanism 4 finishes checking one side of the workpiece, the second air cylinder 302 pushes the clamping jaw 305 to move towards the workpiece and clamps the workpiece, then the clamping mechanism 2 releases the workpiece, the first rotary air cylinder 304 drives the clamping jaw 305 to rotate, so that the workpiece clamped by the clamping jaw 305 rotates to the other side, then the clamping mechanism 2 clamps the workpiece again, and the clamping jaw 305 releases the workpiece and the second air cylinder 302 drives the clamping jaw 305 to move back to the original position.

[0058] In the embodiment, the checking mechanism 4 comprises a support plate 401 vertically arranged on the workbench 1, a motor 402 arranged at the bottom of the first side of the support plate 401, and the transmission shaft of the motor 402 extends to the second side of the support plate 401, a first rotating wheel 403 connected with the transmission shaft of the motor 402, a second rotating wheel 404 rotatably arranged at the top of the second side of the support plate 401, the second rotating wheel 404 is arranged in the same vertical direction with the first rotating wheel 403, a belt 405 sleeved on the first rotating wheel 403 and the second rotating wheel 404, the checking mechanism 4 further comprises a sliding rail 406 vertically arranged on the support plate 401 and arranged in a spaced manner with the belt 405, a sliding block 407 slidingly arranged in the sliding rail 406, a connecting plate 408 sleeved on the belt 405, and a mounting plate 409 arranged between the sliding block 407 and the connecting plate 408, and the two ends of the mounting plate 409 are respectively connected with the sliding block 407 and the connecting plate 408, the checking mechanism 4 further comprises a second rotary air cylinder 410 arranged on the mounting plate 409, a fixed frame 411 connected with the transmission end of the second rotary air cylinder 410, two first cameras 412 arranged on one side of the fixed frame 411 and arranged in a spaced manner, and two second cameras 413 arranged on the other side of the fixed frame 411 and arranged in a spaced manner.

[0059] When the workpiece in the clamping mechanism 2 needs to be checked, the motor 402 drives the first rotating wheel 403 to rotate, so that the belt 405 can rotate on the first rotating wheel 403 and the second rotating wheel 404, and the connecting plate 408 rotates at the same time, and the mounting plate 409 moves along with the connecting plate 408, and the mounting plate 409 can be raised or lowered along the vertical direction of the slide rail 406, so that the second rotating cylinder 410, the first camera 412 and the second camera 413 on the mounting plate 409 are raised and lowered, when being lowered or raised to the same horizontal height as the clamping mechanism 2, the second rotating cylinder 410 rotates 180° with the first camera 412 and the second camera 413, so that the first camera 412 is displaced above the workpiece, and the second camera 413 is located below the workpiece, then the first camera 412 and the second camera 413 start to measure the size of the workpiece and check the appearance of the workpiece, when the checking is completed, the second rotating cylinder 410 rotates 180° to reset the first camera 412 and the second camera 413, so as to facilitate the external equipment or the worker to take the workpiece.

[0060] In the embodiment, the fixed frame 411 is arranged in a U shape, and the U-shaped fixed frame 411 can make the first camera 412, the second camera 413 and the workpiece be in the same vertical direction, so as to ensure the accuracy of measurement and checking.

[0061] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples without contradiction.

[0062] The above is only the preferred embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structural transformation made by using the utility model specification and drawing contents, or direct / indirect application in other related technical fields under the utility model concept of the utility model is included in the patent protection range of the utility model.

Claims

1. A forging detection device, characterized in that: The utility model provides a workbench, clamping mechanism, reversing mechanism and inspection mechanism, which are used for clamping, reversing and inspecting workpieces. The clamping mechanism comprises two supports, two fixed plates, two first air cylinders and two clamping plates. The reversing mechanism comprises a fixed seat, a second air cylinder, a mounting seat, a first rotating air cylinder and a clamping jaw. The inspection mechanism comprises a support plate, a motor, a first rotating wheel, a second rotating wheel, a belt, a slide rail, a slide block, a connecting plate, an installation plate, a second rotating air cylinder, a fixed frame, two first cameras and two second cameras. The fixed frame is in U-shaped arrangement.

2. The apparatus for inspecting a forged product according to claim 1, wherein ​ ​ ​ ​ ​ 3. The apparatus for inspecting a forged product according to claim 1, wherein ​ ​ ​ ​ ​ ​ 4. The apparatus for inspecting a forged product according to claim 1, wherein ​ ​ ​ ​ ​ ​ 5. An apparatus for inspecting a forged article according to claim 4, wherein ​ ​ ​ ​ ​ 6. An apparatus for inspecting a forged article according to claim 5, wherein ​ ​ ​ ​ ​ 7. An apparatus for inspecting a forged article according to claim 6, wherein ​