Valve sealing performance detection equipment
By designing a sealing mechanism consisting of a support plate, pull rope, tightening rope, elastic ring, and motor, combined with a V-shaped clamping block and electric push rod of the positioning fixture, automated sealing inspection of valves of different specifications is achieved, solving the problem of cumbersome operation of traditional equipment and improving inspection efficiency.
Patent Information
- Application Number
- CN202423063586.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Traditional valve testing equipment is cumbersome to operate when adapting to valves of different specifications, lacks versatility and flexibility, and affects testing efficiency.
A sealing mechanism comprising a support plate, a pull rope, a tightening rope, an elastic ring, and a motor was designed. The motor drives a winch to tighten the elastic ring to achieve sealing. Combined with a V-shaped clamping block and an electric push rod of a positioning fixture, it can adapt to valves of different pipe diameters and realize automated sealing detection.
It improves the automation and ease of operation of valve testing, adapts to valves of different specifications, and significantly improves testing efficiency.
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Figure CN223461171U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of valve detection technology, and in particular to a valve sealing detection device. Background Art
[0002] In valve manufacturing and quality control, valve sealing performance is a key performance factor, crucial for ensuring the normal operation and safety of fluid systems. However, due to the diverse valve specifications and pipe diameters, traditional testing equipment has difficulty adapting to valves of varying sizes, limiting its versatility and flexibility.
[0003] Existing valve air tightness detection devices, such as the one disclosed in announcement number CN213956685U, are equipped with fixed flanges of various models and sizes, which can be matched and installed with valve flanges of different models for air tightness detection, thereby improving the wide range of applications. However, each time a valve of a different specification is disassembled or replaced, it is necessary to repeatedly replace and disassemble flanges of different models, which is cumbersome and inefficient.
[0004] The above content is only used to assist in understanding the technical solution of this application, and does not mean that the above content is the closest prior art to this application. Summary of the Invention
[0005] Based on this, the present application provides a valve sealing detection device to solve one of the above technical problems.
[0006] The technical solution adopted by the present application to solve its technical problems is: a valve sealing detection device, comprising: a workbench; a sealing mechanism, comprising a support plate, a pull rope, a tightening rope, an elastic ring and a motor, the output end of the motor is equipped with a winch, the winch is connected to the tightening rope, the tightening rope is installed inside the elastic ring, and is used to adjust to adapt to valves of different pipe diameters to achieve a sealing function; a positioning tool, fixedly installed in the middle section of the slide rail, comprising a threaded sleeve, a screw, a concave frame, a bidirectional screw and a V-shaped clamp, the V-shaped clamp and the bidirectional screw are connected by threads, and the bidirectional screw is rotated to achieve the clamping of the valve by the V-shaped clamp; a water pump, installed on the workbench, one end of which is equipped with a water inlet pipe connected to the sealing mechanism.
[0007] In some embodiments, an electric push rod is provided on the workbench, and a slide rail is opened on the surface of the workbench; the electric push rod is installed on both sides of the workbench, the output end of the electric push rod is connected to the support plate, and the bottom of the support plate is slidably connected to the slide rail.
[0008] In some embodiments, the support plate has a circular through hole, a through hole is opened on one side of the circular through hole, and the winch is installed inside the through hole.
[0009] In some embodiments, a platform is arranged on the left side of the through hole, and a motor is installed on the platform, and the output end of the motor is connected with the axis of the capstan through the support plate.
[0010] In some embodiments, one side of the elastic ring is an elastic ring, and the other side is a funnel-shaped elastic sleeve, and the elastic ring is fixed to the inner wall of the circular through hole through a plurality of pull ropes.
[0011] In some embodiments, an annular groove is arranged in the elastic ring, and the tightening rope is sleeved in the annular groove, and the tightening rope is arranged to cross and then pass out of the elastic ring, and one end of the tightening rope is fixed to the support plate, and the other end of the tightening rope is wound on the capstan.
[0012] In some embodiments, a water tank is arranged on one side of the workbench, and a water outlet pipe is arranged on one side of the elastic sleeve, and the water outlet pipe is connected with the water tank, and an electromagnetic valve is arranged on the water outlet pipe, and one end of the water pump is connected with the water tank through a water pipe to supply water.
[0013] In some embodiments, the positioning tool is fixed in the middle section of the slide rail through a fixing block arranged at the bottom of the positioning tool, a threaded sleeve is rotatably connected to the fixing block, a screw rod is threadedly connected in the threaded sleeve, and the recessed frame is fixedly arranged on the upper end of the screw rod.
[0014] In some embodiments, a bidirectional screw rod is arranged through the recessed frame, and a rocker is arranged on one end of the bidirectional screw rod.
[0015] In some embodiments, the V-shaped clamping blocks, the sealing mechanism and the electric push rod are arranged in pairs.
[0016] The application has the advantages that the elastic ring fixed to the mounting plate by the pull rope is arranged around the valve port, the tightening of the tightening rope wound in the elastic ring is realized by the motor driving the capstan, the sealing function is realized, different specifications of valves are adapted, the operation is simple, the automation degree is high, and the working efficiency of detecting the valve is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor.
[0018] Figure 1 is a three-dimensional schematic view of the application.
[0019] Figure 2 is a schematic view of the elastic ring and the sealing state of the valve.
[0020] Figure 3 is a perspective view of the sealing mechanism of the present application.
[0021] Figure 4 is a partial perspective view of the sealing mechanism of the present application.
[0022] Figure 5 is a cross-sectional view of the elastic ring of the present application.
[0023] Figure 6 is a schematic view of the positioning tool structure of the present application.
[0024] BRIEF DESCRIPTION OF DRAWINGS 1, workbench, 2, electric push rod, 3, slide rail, 4, support plate, 401, circular through hole, 402, through hole, 403, platform, 5, pull rope, 6, tightening rope, 7, elastic ring, 701, elastic ring, 702, elastic sleeve, 8, motor, 9, winch, 10, threaded sleeve, 11, screw, 12, concave frame, 13, bidirectional screw, 14, V-shaped clamping block, 15, valve, 16, water pump, 17, annular groove, 18, water tank, 19, water outlet pipe, 20, water inlet pipe, 21, electromagnetic valve, 21, fixed block, 22, rocker. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without any creative effort fall within the protection scope of the present application. In addition, the technical solutions in each embodiment can be combined with each other, but the combination should be based on the fact that a person of ordinary skill in the art can realize the combination, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist and is not within the protection scope of the present application.
[0026] In the embodiments of the present application, please refer to Figures 1-6As shown, the valve 15 sealing detection equipment, mainly includes: workbench 1, which is provided with electric push rod 2, a slide rail 3 is opened on the surface of the workbench 1; sealing mechanism, including support plate 4, pull rope 5, tightening rope 6, elastic ring 7 and motor 8, the output end of the motor 8 is installed with capstan 9, the capstan 9 is connected with the tightening rope 6, the tightening rope 6 is installed in the elastic ring 7, for adjusting the valve 15 of different pipe diameter and realizing the sealing function; positioning tool, fixedly installed in the middle of the slide rail 3, including threaded sleeve 10, screw 11, concave frame 12, bidirectional screw 13 and V-shaped clamp block 14, the V-shaped clamp block 14 and the bidirectional screw 13 are connected through threads, rotating the bidirectional screw 13 realizes the clamping of the valve 15 by the V-shaped clamp block 14; water pump 16 is installed on the workbench 1, and one end is connected with the inlet pipe 20 and the sealing mechanism.
[0027] Below will continue to elaborate based on the above embodiment for some preferred / improved embodiment, the following embodiment can be selected, or selected to combine multiple.
[0028] As Figure 1 shown, the electric push rod 2 is installed on both sides of the workbench 1, and the output end of the electric push rod 2 is connected to the support plate 4, and the bottom of the support plate 4 is slidably connected to the slide rail 3. The electric push rod 2 is used to push the support plate 4 to translate in the slide rail 3 to a position suitable for the length of the valve 15, so as to adapt to the valve 15 of different length specifications.
[0029] As Figure 3 shown, the support plate 4 has a circular through hole 401, a through hole 402 is opened on one side of the circular through hole 401, and the capstan 9 is installed in the through hole 402. The position of the capstan 9 is in the same plane as the elastic ring 7, which is used to connect with the tightening rope 6. The motor 8 drives the capstan 9 to rotate, winds the tightening rope 6, and then realizes the function of tightening the elastic ring 7 to seal the valve 15.
[0030] Further, a platform 403 is arranged on the left side of the through hole 402, and the motor 8 is installed on the platform 403. The output end of the motor 8 penetrates the support plate 4 and is connected with the shaft of the capstan 9. The motor 8 improves the tightening efficiency and ensures the sealing performance.
[0031] Specifically, one side of the elastic ring 7 is an elastic ring 701, and the other side is a funnel-shaped elastic sleeve 702. The elastic ring 701 and the elastic sleeve 702 are both elastic and plastic, and have a strength that can withstand a certain water pressure. The elastic ring 7 is fixed with the inner wall of the circular through hole 401 through a plurality of pull ropes 5. When the elastic ring 7 is tightened, the pull ropes 5 are simultaneously elongated.
[0032] As Figure 5As shown, the elastic ring 701 is internally provided with an annular groove 17, and the tightening rope 6 is sleeved in the annular groove 17. The tightening rope 6 is crossed and then respectively passes through the elastic ring 701. One end of the tightening rope 6 is fixed on the support plate 4, and the other end is wound on the winch 9. The winch 9 is rotated to tighten or loosen the tightening rope 6, so as to realize the functions of tightening and releasing the valve 15.
[0033] In some embodiments, one side of the workbench 1 is provided with a water tank 18, and one side of the elastic sleeve 702 is provided with a water outlet pipe 19 connected with the water tank 18. An electromagnetic valve 21 is mounted on the water outlet pipe 19 to control the water flow in the water outlet pipe 19. One end of the water pump 16 is connected with the water tank 18 through a water pipe to supply water, and the water pump 16 can also be externally connected with other water sources.
[0034] As shown in the figure, Figure 6 The positioning tool is fixed in the middle section of the slide rail 3 through a fixing block 21 mounted on the bottom of the positioning tool. The fixing block 21 is rotatably connected with the threaded sleeve 10. The threaded sleeve 10 is internally threadedly connected with a screw rod 11. The upper end of the screw rod 11 is fixedly provided with the concave bracket 12. The screw rod 11 and the concave bracket 12 are lifted and lowered by rotating the threaded sleeve 10.
[0035] Further, the concave bracket 12 is provided with a bidirectional screw rod 13 penetrating through the concave bracket 12. One end of the bidirectional screw rod 13 is provided with a rocker 22. The V-shaped clamping blocks 14, the sealing mechanism and the electric push rods 2 are arranged in pairs. The V-shaped clamping blocks 14 at both ends of the bidirectional screw rod 13 are driven to move towards each other by rotating the bidirectional screw rod 13 through the rocker 22, so as to clamp and fix the valve 15 of different specifications.
[0036] Specifically, after the valve 15 is clamped and fixed by the positioning tool, the support plates 4 are driven by the electric push rods 2 to move towards each other in the slide rail 3. When the port of the valve 15 enters the elastic ring 7, the winch 9 is driven to rotate by the click operation arranged on the platform 403, so as to tighten the tightening rope 6. The elastic ring 7 is tightened until the diameter of the elastic ring 7 is completely in contact with the valve 15 to seal the valve 15. The above steps are simultaneously performed on both ends of the valve 15. Then, the electromagnetic valve 21 on the water outlet pipe 19 is closed, the water pump 16 is started, and water is pumped from the water tank 18 or other externally connected water sources. The water is injected into the valve 15 through the water inlet pipe 20. Whether the valve 15 is sealed is determined by observing whether there is water leakage. Finally, the electromagnetic valve 21 is opened to return part of the water to the water tank 18, so as to realize the recycling of water.
[0037] Thus, the various embodiments of the present application have been described in detail. In order not to obscure the concept of the present application, some details known in the art are not described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein according to the above description.
[0038] Finally, it should be noted that the above is only the preferred embodiment of the application, the foregoing embodiments are only to illustrate the technical solutions of the application, not to limit them; although the application is described in detail with reference to the foregoing embodiments, those skilled in the art will understand that the technical solutions described in the foregoing embodiments can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not drive the essence of the corresponding technical solutions out of the spirit and scope of the technical solutions of the embodiments of the application.
Claims
1. A valve tightness detection apparatus characterized by comprising: The utility model relates to a sealing device for valve, including: Workbench, open a slide rail in its surface; Sealing mechanism, including support plate, drawstring, tightening rope, elastic ring and motor, the output of motor is installed with capstan, and the capstan is connected with tightening rope, and the tightening rope is installed in the inside of elastic ring, is used for adjusting the valve of different pipe diameter to realize sealing function; Positioning tool, fixedly installed in the middle section of slide rail, including threaded sleeve, screw rod, concave frame, bidirectional screw rod and V-shaped clamping block, the V-shaped clamping block and bidirectional screw rod are connected through thread, and the clamping of V-shaped clamping block to valve is realized by rotating bidirectional screw rod. Water pump, installed on the workbench, one end is installed with water inlet pipe and the sealing mechanism is connected.
2. The valve tightness detection apparatus according to claim 1, wherein The workbench is provided with an electric push rod; the electric push rod is installed on both sides of the workbench, and the output end of the electric push rod is connected to the support plate.
3. The valve tightness detection apparatus according to claim 1, wherein The support plate has a circular through hole, a through hole is formed on one side of the circular through hole, and the capstan is installed in the through hole.
4. The valve tightness detection apparatus according to claim 3, wherein A platform is arranged on the left side of the through hole, and a motor is installed on the platform.
5. The valve leak detection apparatus of claim 4, wherein The elastic ring is fixed to the inner wall of the circular through hole through a plurality of drawstrings.
6. The valve leak detection apparatus of claim 5, wherein, An annular groove is formed in the elastic ring, and the tightening rope is sleeved in the annular groove.
7. The valve leak detection apparatus of claim 5, wherein The workbench is provided with a water tank on one side, and the elastic sleeve is provided with a water outlet pipe on one side.
8. The valve leak detection apparatus of claim 1, wherein, The water outlet pipe is connected to the water tank, and a solenoid valve is installed on the water outlet pipe.
9. The valve leak detection apparatus of claim 8, wherein, The water pump is connected to the water tank through a water pipe for water supply.
10. The valve leak detection apparatus of claim 1, wherein, The positioning tool is fixed to the middle section of the slide rail through a fixing block installed at the bottom of the positioning tool. The fixing block is rotatably connected to the threaded sleeve, and the threaded sleeve is threadedly connected to the screw rod. The screw rod is provided with the concave frame at the upper end. The bidirectional screw rod is provided with a rocker at one end. The V-shaped clamping block, the sealing mechanism and the electric push rod are arranged in pairs.
Citation Information
Patent Citations
Valve airtightness detection device
CN213956685U