Testing device for electric iron accessories
By designing a multi-directional tensile testing device, the problem that the existing technology cannot adapt to U-shaped clamps of different sizes and single-direction testing is solved, and a comprehensive evaluation and flexible adaptation of the U-shaped clamp performance is achieved.
Patent Information
- Application Number
- CN202421387789.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing testing device cannot effectively adapt to U-shaped clamps of different sizes and can only perform tensile tests in a single direction, resulting in incomplete and inaccurate test results, making it difficult to truly reflect the performance of the U-shaped clamp in an actual working environment.
A testing device consisting of two first testing parts and two second testing parts was designed. The movement of the testing parts was controlled by the first power source and the second power source respectively to simulate multi-directional tension. Multiple clamping parts were used to adapt to U-shaped clamps of different sizes to achieve multi-angle clamping and fixation.
It can comprehensively evaluate the performance of the U-shaped clamp in the actual working environment, improve the flexibility and versatility of the test, and overcome the limitations of single-direction testing.
Smart Images

Figure CN223461378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electric power testing equipment, in particular to a testing device for electric iron accessories. Background Art
[0002] Power iron accessories are the common name for components used for power transmission and transformation of power lines. They are non-standard products produced according to the special requirements of users. They are non-standard hardware parts. Manufacturers need to manufacture corresponding iron accessories according to design drawings.
[0003] The range of power iron accessories covers components for 10kV and below, 35kV, 110kV, and 220kV transmission lines and substations. Power iron accessories generally refer to the iron parts of poles or towers.
[0004] Existing testing equipment cannot effectively adapt to U-shaped clamps of different sizes. In order to adapt to U-shaped clamps of different specifications, it may be necessary to frequently replace the fixture or customize a special fixture, which increases the complexity and cost of the testing work. The tensile test direction is often relatively single, and the U-shaped clamp can only be subjected to a tensile test in a single direction, making the test results incomplete and inaccurate, and it is difficult to truly reflect the performance of the U-shaped clamp in the actual working environment. Utility Model Content
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A testing device for electric iron accessories, comprising:
[0007] test bench;
[0008] Two first test parts are installed on the test bench and are set to move towards or away from the central axis of the test bench at the same time, so as to test the left and right tensile forces of the iron accessories;
[0009] Two second test parts, respectively mounted on the two first test parts, are configured to move on the first test parts and are used to test the front and rear tension of the iron accessories;
[0010] The second testing portion includes a plurality of clamping members, which are all installed in the second testing portion and are configured to simultaneously approach or move away from the center of the second testing portion for clamping and fixing iron accessories.
[0011] Also includes:
[0012] Two first power sources are respectively installed on both sides of the test bench, and the power shafts of the first power sources are connected to the first test part to control the movement of the first test part;
[0013] Two second power sources are installed on one side of the first test part, and the power shafts of the second power sources are connected with the second test part for controlling the movement of the second test part.
[0014] The test platform comprises:
[0015] Two first movement holes are formed through the top of the test platform, and the first test part is installed in the first movement hole.
[0016] The first test part comprises:
[0017] A second movement hole is formed through the top of the first test part, and the second test part is installed in the second movement hole.
[0018] The second test part comprises:
[0019] An adjusting groove is formed in the inner ring of the second test part, and the clamping piece is installed in the adjusting groove.
[0020] A lead screw is installed in the adjusting groove, and one end of the lead screw is connected with the clamping piece.
[0021] A groove is formed in the outer ring of the second test part, and the other end of the lead screw extends into the groove through the adjusting groove.
[0022] A driving wheel is installed in the groove.
[0023] A first bevel gear is installed on the top of the driving wheel.
[0024] A second bevel gear is installed on one end of the lead screw and connected with the first bevel gear.
[0025] The second test part further comprises:
[0026] An outer ring plate is installed on the outer side of the second test part.
[0027] A rack is installed in the inner ring of the outer ring plate and connected with the driving wheel.
[0028] The projection of the rack is arc-shaped.
[0029] The projection of the outer ring plate is circular.
[0030] The utility model provides a kind of test device for electric power iron accessory.Compared with prior art, it has the following beneficial effects:
[0031] 1. By simulating multi-direction, multi-angle stress condition, the device can comprehensively evaluate the performance of U-shaped hoop in actual working environment, overcoming the limitation of existing test device that can only perform single direction tension test.
[0032] 2. The flexible moving clamping piece can adapt to U-shaped hoops of different sizes, improving the flexibility and versatility of the test. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 A perspective structural schematic view of the present application is provided.
[0034] Figure 2 A front view structural schematic view of the present application is provided.
[0035] Figure 3 A top view structural schematic view of the present application is provided.
[0036] Figure 4 A structural schematic view of the second test part and the clamping part of the present application is provided.
[0037] Figure 5 A cross-sectional structural schematic view of the second test part and the clamping part of the present application is provided.
[0038] Figure 6 A connection schematic view of the driving wheel, the lead screw, the first bevel gear and the second bevel gear of the present application is provided.
[0039] The reference signs in the drawings are:
[0040] 1. Test table; 101. First moving hole; 102. First power source;
[0041] 2. First test part; 201. Second power source; 202. Second moving hole;
[0042] 3. Second test part; 301. Adjusting groove; 302. Lead screw; 303. Outer ring plate; 304. Rack; 305. Driving wheel; 306. First bevel gear; 307. Second bevel gear;
[0043] 4. Clamping piece. DETAILED DESCRIPTION
[0044] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0045] REFERENCE Figures 1-6A testing device for power iron accessories, comprising: a testing table 1; two first testing parts 2 installed on the testing table 1 and arranged to approach or move away from the central axis of the testing table 1 simultaneously, for testing the left and right pulling force of the iron accessories; two second testing parts 3 respectively installed on the two first testing parts 2 and arranged to move on the first testing parts 2, for testing the front and back pulling force of the iron accessories, so that the device can simulate the left and right direction pulling force changes encountered by the U-shaped hoop in actual use, thereby more comprehensively evaluating its performance; the second testing part 3 comprises a plurality of clamping parts 4, which are all installed in the second testing part 3 and arranged to approach or move away from the center of the second testing part 3 simultaneously, for clamping and fixing the iron accessories.
[0046] Referring to Figure 1 and Figure 2 , two first power sources 102 are respectively installed on the two sides of the testing table 1, the power shafts of the first power sources 102 are connected with the first testing parts 2, for controlling the movement of the first testing parts 2; two second power sources 201 are respectively installed on one side of the first testing parts 2, the power shafts of the second power sources 201 are connected with the second testing parts 3, for controlling the movement of the second testing parts 3.
[0047] The first power sources 102 and the second power sources 201 all adopt air cylinders, and can also adopt linear motors, and the first power sources 102 and the second power sources 201 can drive the first testing parts 2 and the second testing parts 3 to stably and reliably operate during the testing process.
[0048] Referring to Figure 1 and Figure 3 , the testing table 1 comprises: two first moving holes 101, which are throughly arranged on the top of the testing table 1, the first testing parts 2 are installed in the first moving holes 101, the two first moving holes 101 not only provide space for the installation of the first testing parts 2, but also ensure that the first testing parts 2 can smoothly move left and right under the drive of the power sources, so that the testing table 1 can adapt to U-shaped hoops of different sizes and simulate pulling forces in different directions through the movement of the first testing parts 2.
[0049] Referring to Figure 1 and Figure 3 , the first testing part 2 comprises: a second moving hole 202, which is throughly arranged on the top of the first testing part 2, the second testing part 3 is installed in the second moving hole 202, the design of the second moving hole 202 provides convenience for the installation and movement of the second testing part 3, and the second testing part 3 moves on the first testing part 2 to simulate the front and back direction pulling force changes.
[0050] Referring to Figure 5The second testing part 3 comprises: an adjusting groove 301, which is arranged in the inner ring of the second testing part 3, and the clamping piece 4 is installed in the adjusting groove 301; a screw rod 302, which is installed in the adjusting groove 301 and connected with the clamping piece 4 at one end; a groove, which is arranged in the outer ring of the second testing part 3, and the other end of the screw rod 302 penetrates through the adjusting groove 301 and extends into the groove; a driving wheel 305, which is installed in the groove; a first bevel gear 306, which is installed on the top of the driving wheel 305; a second bevel gear 307, which is installed at one end of the screw rod 302 and connected with the first bevel gear 306; an outer ring plate 303, which is installed on the outer side of the second testing part 3; and a rack 304, which is installed in the inner ring of the outer ring plate 303 and connected with the driving wheel 305.
[0051] The clamping piece 4 can stably clamp and fix the U-shaped hoop. The clamping piece 4 is connected with the driving wheel 305 through the screw rod 302. When the outer ring plate 303 rotates, the rack 304 can be driven to move. The rack 304 can control the rotation of the driving wheel 305. When the driving wheel 305 rotates, the screw rod 302 can drive the clamping piece 4 to move towards or away from the center of the second testing part 3 through the transmission of the first bevel gear 306 and the second bevel gear 307, so as to adapt to U-shaped hoops of different sizes.
[0052] Referring to Figure 5 The projection of the rack 304 is arc-shaped, and the projection of the outer ring plate 303 is circular.
[0053] In the use process, when the test starts, the operator places the U-shaped hoop to be tested between the clamping pieces 4 of the second testing part 3. When the outer ring plate 303 rotates, the rack 304 can be driven to move. The rack 304 can control the rotation of the driving wheel 305. The rotation of the driving wheel 305 drives the screw rod 302 to rotate through the transmission of the first bevel gear 306 and the second bevel gear 307, and then drives the clamping piece 4 to move towards the center of the second testing part 3, so as to stably clamp the U-shaped hoop. When the U-shaped hoop is fixed, the operator can control the first power source 102 and the second power source 201 to simulate the tension test in different directions. The rotation of the first power source 102 drives the first testing part 2 to move in the first moving hole 101 on the test table 1, realizing the tension test in the left and right directions. At the same time, the second power source 201 controls the second testing part 3 to move in the second moving hole 202, and the two second testing parts 3 move in opposite directions, realizing the tension test in the front and back directions. The test device can more realistically simulate the complex stress conditions encountered by the U-shaped hoop in actual use.
[0054] Compared with the prior art, the test device has the following beneficial effects:
[0055] By simulating multi-direction and multi-angle stress conditions, the device can comprehensively evaluate the performance of the U-shaped hoop in the actual working environment, overcoming the limitation of the existing test device which can only perform single direction tension test.
[0056] By the flexible moving clamping piece 4, the U-shaped hoop of different sizes can be adapted, improving the flexibility and universality of the test.
[0057] It should be noted that, in this paper, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0058] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A testing device for electrical iron accessories, characterized in that, The utility model relates to a test platform for iron accessories, which comprises: a test platform (1); two first test parts (2) installed on the test platform (1) and arranged to approach or move away from the central axis of the test platform (1) simultaneously to test the left and right pulling force of the iron accessories; two second test parts (3) respectively installed on the two first test parts (2) and arranged to move on the first test parts (2) to test the front and back pulling force of the iron accessories; the second test part (3) comprises a plurality of clamping parts (4) installed in the second test part (3) and arranged to approach or move away from the center of the second test part (3) simultaneously to clamp and fix the iron accessories.
2. A testing device for electrical iron accessories according to claim 1, characterized in that: Further comprising: two first power sources (102) respectively installed on the two sides of the test platform (1), the power shafts of the first power sources (102) being connected with the first test parts (2) to control the movement of the first test parts (2); two second power sources (201) respectively installed on one side of the first test parts (2), the power shafts of the second power sources (201) being connected with the second test parts (3) to control the movement of the second test parts (3).
3. A testing device for electrical iron accessories as claimed in claim 1, wherein: The test platform (1) comprises: two first moving holes (101) formed through the top of the test platform (1), and the first test parts (2) being installed in the first moving holes (101).
4. A testing device for electrical iron accessories according to claim 1, characterized in that: The first test part (2) comprises: a second moving hole (202) formed through the top of the first test part (2), and the second test part (3) being installed in the second moving hole (202).
5. A testing device for electrical iron accessories as claimed in claim 1, wherein: The second test part (3) comprises: an adjusting groove (301) formed in the inner ring of the second test part (3), and the clamping parts (4) being installed in the adjusting groove (301); a lead screw (302) installed in the adjusting groove (301) and connected with the clamping parts (4) at one end; a groove formed in the outer ring of the second test part (3), and the other end of the lead screw (302) extending into the groove through the adjusting groove (301); a driving wheel (305) installed in the groove; a first bevel gear (306) installed on the top of the driving wheel (305); a second bevel gear (307) installed at one end of the lead screw (302) and connected with the first bevel gear (306).
6. A testing device for electrical iron accessories according to claim 5, characterized in that: The second test part (3) further comprises: an outer ring plate (303) installed on the outer side of the second test part (3); a rack (304) installed in the inner ring of the outer ring plate (303) and connected with the driving wheel (305).
7. A testing device for electrical iron accessories according to claim 6, characterized in that: The projection of the rack (304) is arc-shaped.
8. A testing device for electrical iron accessories according to claim 6, characterized in that: The projection of the outer ring plate (303) is circular.