Wire stranding equipment for wire and cable production
By introducing adjustment and rotation mechanisms into the stranding equipment, the problem of the inability to automatically adjust the stranding tension is solved, precise control of the tension during the wire stranding process is achieved, and production flexibility and product quality are improved.
Patent Information
- Application Number
- CN202422635425.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing stranding equipment used in wire and cable production is unable to automatically adjust the stranding tension according to demand, resulting in poor production flexibility and product quality.
A wire stranding device including an adjustment mechanism and a rotation mechanism is designed. The adjustment mechanism is used to adapt to the twisting of wires of different thicknesses, and the twisting tension is adjusted in combination with the rotation mechanism to ensure that the tension and density of the wires during the twisting process are precisely controlled.
It realizes automatic adjustment of the tension during the twisting process of the wires, improves the flexibility of the production line and product quality, ensures the stability of electrical and mechanical properties, reduces equipment adjustment time, and avoids wire damage.
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Figure CN223462047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire stranding equipment, in particular to a wire stranding equipment for producing electric wires and cables. Background Art
[0002] Wire stranding equipment for wire and cable production is one of the key equipment in the wire and cable manufacturing process. It is mainly used to twist multiple wires or cable cores into one strand to meet different electrical and mechanical performance requirements.
[0003] Chinese patent announcement No. CN220340971U discloses a stranding device for producing wires and cables, including a supporting base plate, a stranding device shell is installed on the top of the supporting base plate, a loading port is opened on the outer wall of the stranding device shell, and a stranding device for stranding wires and cables is installed on the inner wall of the stranding device shell, a storage cylinder is inserted into the threaded rod, a fixing ring is installed on the threaded rod to position the storage cylinder, a single strand of wire on the storage cylinder is passed through the opening and then fixed in the fixing hole, and the No. 1 motor is started. When the No. 1 motor is started, the cylindrical gear at the output end of the No. 1 motor rotates, the rotation of the cylindrical gear drives the rotation of the outer gear, and the rotation of the outer gear drives the cylindrical block to rotate. Since one end of the wire is fixed in the fixing hole, the wire is twisted, and the storage cylinder rotates on the threaded rod, so that it can be collected while twisting, avoiding the situation where the wire can be wound and collected only after the twisting is completed.
[0004] Although the device in the above-mentioned document can twist and reel at the same time during operation, the twisting tension cannot be adjusted according to demand during the twisting process. Utility Model Content
[0005] The main purpose of the utility model is to provide a wire stranding device for wire and cable production, which can effectively solve the problem of automatically adjusting the tension in the stranding process to adapt to different needs.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A stranding device for producing wires and cables includes a base and a motor, wherein a rotating shaft is fixedly connected to the middle portion of the front side of the motor, a wire-releasing mechanism is fixedly connected to the middle portion of the outer surface of the rotating shaft, a rotating mechanism is fixedly connected to the middle front portion of the outer surface of the rotating shaft, an adjustment mechanism 1 is fixedly connected to the front side of the outer surface of the rotating shaft, and five adjustment mechanisms 2 are arranged in a circular array on the front side of the adjustment mechanism 1.
[0008] Preferably, the wire-releasing mechanism comprises a roller fixedly connected to the middle portion of the outer surface of the rotating shaft, and five wire barrels are rotatably connected to the outer surface of the roller in an annular array.
[0009] Preferably, the rotating mechanism comprises a gear one rotatably connected to the front part of the inner surface of the rotating shaft, a circular groove is formed in the middle of the rear side of the gear one, arc-shaped stoppers are symmetrically and fixedly connected to the inner surface of the circular groove, arc-shaped tooth rings are fixedly connected to the front part of the outer surface of the rotating shaft, a gear two is engaged with the outer surface of the gear one, a handle is fixedly connected to the middle of the rear end of the gear two, and a V-shaped elastic sheet is fixedly connected to the middle of the front part of the upper end of the base.
[0010] Preferably, five arc-shaped holes are formed in the front end of the gear one in an annular array, the two arc-shaped tooth rings are in close contact with the outer surface of the arc-shaped stoppers, a spring one is fixedly connected to the inner surface of the V-shaped elastic sheet, the upper end of the V-shaped elastic sheet is in close contact with the outer surface of the gear two, and the outer surface of the handle is rotatably connected to the upper end of the base.
[0011] Preferably, the adjusting mechanism one comprises a circular ring fixedly connected to the front part of the outer surface of the rotating shaft, five guide rings are fixedly connected to the rear end of the circular ring in an annular array, five sector-shaped blocks are arranged on the outer surface of the circular ring in an annular array, limit rods are fixedly connected to the lower part of the rear side of the sector-shaped blocks located on the inner surface of the guide rings, the outer surface of the limit rods is in close contact with the inner surface of the arc-shaped hole, and the middle part of the side close to the outer surface of the circular ring of the sector-shaped block is fixedly connected with a spring two together.
[0012] Preferably, a through hole is formed in the front end of the sector-shaped block, an arc-shaped groove is formed in the middle part of the side close to the circular ring of the sector-shaped block, the top of the inner surface of the arc-shaped groove is fixedly connected with the upper end of the spring two, and the five sector-shaped blocks together form a disc.
[0013] Preferably, the adjusting mechanism two comprises four springs three fixedly connected to the inner surface of the through hole, and the ends of the springs three away from the inner surface of the through hole are fixedly connected with limit plates.
[0014] Compared with the prior art, the utility model has the advantages of the following:
[0015] 1、 In the implementation process of the utility model, the adjusting mechanism two can adapt to different thick and thin wires for stranding, which reduces the time for replacing molds or adjusting equipment, thereby improving the flexibility and response speed of the production line, and the rotating mechanism and the adjusting mechanism one can automatically adjust the tension of the wire during stranding, can accurately control the stranding density and tightness of the wire, and thereby ensure the electrical performance and mechanical performance of the product.
[0016] 2、 In the implementation process of the utility model, the limit plates of the two ends of the circular arc avoid damage to the wire due to friction during stranding, improve the quality of wire stranding, and adapt to the production requirements of different specifications of wires by adjusting the rotating angle, thereby ensuring the continuity and efficiency of production. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the overall structure of the utility model from another perspective;
[0019] Figure 3 This is a schematic structural diagram of the rotating mechanism assembly of the present utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the adjustment mechanism 1 and the adjustment mechanism 2 components of the present invention;
[0021] Figure 5 It is a schematic diagram of the partial cross-sectional structure of the present utility model.
[0022] In the figure: 1. Base; 2. Motor; 21. Rotating shaft; 3. Pay-off mechanism; 31. Rotating roller; 32. Wire drum; 4. Rotating mechanism; 41. Gear 1; 411. Arc hole; 42. Arc gear ring; 43. Arc stopper; 44. Gear 2; 45. V-shaped spring; 451. Spring 1; 46. Handle; 5. Adjusting mechanism 1; 51. Ring; 52. Guide ring; 53. Limiting rod; 54. Fan-shaped block; 541. Through hole; 542. Arc groove; 55. Spring 2; 6. Adjusting mechanism 2; 61. Limiting plate; 62. Spring 3. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figures 1-5 As shown, a stranding device for wire and cable production includes a base 1 and a motor 2. A rotating shaft 21 is fixedly connected to the middle of the front side of the motor 2, a winding mechanism 3 is fixedly connected to the middle of the outer surface of the rotating shaft 21, a rotating mechanism 4 is fixedly connected to the front middle of the outer surface of the rotating shaft 21, an adjusting mechanism 5 is fixedly connected to the front side of the outer surface of the rotating shaft 21, and five adjusting mechanisms 6 are arranged in a ring array on the front side of the adjusting mechanism 5.
[0025] During actual operation, the above device needs to cooperate with the cable and wire take-up device and the traction device to carry out the overall stranding reeling.
[0026] During the specific implementation of the above-mentioned device, the winding mechanism 3 and the adjustment mechanism 1 5 cooperate with the adjustment mechanism 2 6 to twist the five strands of wires that need to be twisted together in cooperation with an external traction device, and then pull the wires into the winding device for winding. At the same time, the angle of the wire input during the twisting process can be adjusted by the rotating mechanism 4, thereby adjusting the tension of the wire twisting to ensure the quality of the twisted wire.
[0027] See Figure 2The winding mechanism 3 comprises a rotating roller 31 fixedly connected to the middle part of the outer surface of the rotating shaft 21, and five wire barrels 32 are annularly connected to the outer surface of the rotating roller 31.
[0028] Specifically, when the several wires need to be stranded, the rotating shaft 21 is driven to rotate by the motor 2, and the rotating roller 31 is driven to rotate at the same time, and the five wire barrels 32 are driven to rotate at the same time in the rotating process of the rotating roller 31, and the wires to be stranded are drawn out from the surface of the wire barrel 32, and the adjusting mechanism one 5 adjusts the wires drawn out from the wire barrel 32 to guide and adjust the tension so as to perform the next step of stranding.
[0029] Referring to Figure 5 The adjusting mechanism two 6 comprises four spring threes 62 fixedly connected to the inner surface of the through hole 541, and the limiting plates 61 are fixedly connected to the ends of the spring threes 62 away from the inner surface of the through hole 541.
[0030] Specifically, the four limiting plates 61 cooperatively form a cylindrical shape, and the two ends of the limiting plate 61 are arc-shaped, and the four limiting plates 61 cooperatively guide the wires drawn out from the wire barrel 32, and can cooperatively adapt to the wires of different thicknesses for stranding, and the arc-shaped limiting plate 61 at the two ends can avoid friction between the wires and the limiting plate 61 in the input and output process, thereby avoiding abrasion of the wires, and causing quality problems of the cable wires.
[0031] Referring to Figure 4 and Figure 5 The adjusting mechanism one 5 comprises a circular ring 51 fixedly connected to the outer surface of the front part of the rotating shaft 21, five guide rings 52 annularly fixedly connected to the rear end of the circular ring 51, five sector blocks 54 annularly arranged on the outer surface of the circular ring 51, limiting rods 53 fixedly connected to the rear side lower part of the sector block 54 on the inner surface of the guide ring 52, and spring twos 55 fixedly connected to the middle part of the side of the sector block 54 close to the outer surface of the circular ring 51.
[0032] Further, when the wires are stranded through the inner surface formed by the four limiting plates 61, the rotating shaft 21 is driven to rotate, thereby driving the circular ring 51 to rotate, and the five sector blocks 54 are driven to rotate at the same time, and further the sector block 54 can drive the four spring threes 62 and the limiting plate 61 to rotate at the same time, thereby driving the wires to rotate, and cooperating with the external stranding device to strand the wires.
[0033] Referring to Figure 5 The sector block 54 is provided with a through hole 541 at the front end, and the sector block 54 is provided with an arc-shaped groove 542 at the middle part of the side close to the circular ring 51, and the inner surface top of the arc-shaped groove 542 is fixedly connected to the upper end of the spring two 55.
[0034] Further, when the circular ring 51 rotates, the spring 55 cooperates with the arc-shaped groove 542 to drive the sector block 54 to rotate, and the guide ring 52 and the limiting rod 53 are driven to rotate by the circular ring 51.
[0035] Referring to Figure 3 The rotating mechanism 4 comprises a gear one 41 rotatably connected to the front part of the outer surface of the rotating shaft 21, a circular groove is formed in the middle of the rear side of the gear one 41, the inner surface of the circular groove is symmetrically and fixedly connected with arc-shaped stoppers 43, the outer surface of the rotating shaft 21 is fixedly connected with an arc-shaped tooth ring 42 in the front part, the outer surface of the gear one 41 is engaged with a gear two 44, the middle part of the rear end of the gear two 44 is fixedly connected with a handle 46, and the middle front part of the upper end of the base 1 is fixedly connected with a V-shaped elastic sheet 45.
[0036] Specifically, when the rotating shaft 21 rotates counterclockwise, the arc-shaped tooth ring 42 is driven to rotate, and the two arc-shaped stoppers 43 are inserted between the arc-shaped teeth of the arc-shaped tooth ring 42 to block the rotation of the arc-shaped tooth ring 42, so that the arc-shaped tooth ring 42 drives the two arc-shaped stoppers 43 to rotate, and the gear one 41 is driven to rotate by engaging the gear two 44 in the rotating process;
[0037] Further, when the gear two 44 rotates, the V-shaped elastic sheet 45 is pressed downward to compress the spring one 451, and when the gear two 44 rotates to the upper part of the V-shaped elastic sheet 45 between the two teeth, the spring one 451 pushes the upper part of the V-shaped elastic sheet 45 upward, and the spring one 451 is continuously compressed and then restored to its original state during the rotation of the gear two 44 driven by the gear one 41, so as to drive the upper part of the V-shaped elastic sheet 45 to move downward and then upward.
[0038] Referring to Figure 3 The front end of the gear one 41 is annularly and arrayedly provided with five arc-shaped holes 411, the two arc-shaped tooth rings 42 are in close contact with the outer surfaces of the arc-shaped stoppers 43, the inner surface of the V-shaped elastic sheet 45 is fixedly connected with the spring one 451, the upper end of the V-shaped elastic sheet 45 is in close contact with the outer surface of the gear two 44, and the outer surface of the handle 46 is rotatably connected to the upper end of the base 1.
[0039] When it is necessary to adjust the input angle of the electric wire to adjust the tension of the electric wire twisting, the upper part of the V-shaped elastic sheet 45 is pushed downward to compress the spring one 451, and the handle 46 is reversely rotated to reversely rotate the gear two 44, at this time, the gear two 44 drives the gear one 41 to rotate clockwise by engaging, at this time, the gear one 41 drives the two arc-shaped stoppers 43 to rotate clockwise, at this time, the arc-shaped surfaces of the two arc-shaped stoppers 43 slide on the arc-shaped tooth surfaces of the arc-shaped tooth ring 42, and the arc-shaped tooth ring 42 is not driven to rotate;
[0040] Further, when the gear one 41 rotates clockwise, the five limiting rods 53 slide upward along the inner surface of the arc-shaped hole 411, and the guiding ring 52 limits the movement of the limiting rods 53, so that the limiting rods 53 only move upward along a straight line during the sliding process, and the limiting rods 53 drive the sector blocks 54 to move outward, and the second springs 55 are stretched at this time;
[0041] Further, when the sector blocks 54 are driven by the limiting rods 53 to move outward, the four limiting plates 61 drive the wires close to the inner surface of the limiting plates 61 to move outward, so as to expand the input angle of the wires during the wire twisting process, and further expand the tension of the twisted wires;
[0042] When the position is adjusted to a suitable position, the V-shaped elastic sheet 45 is released, and the upper part of the V-shaped elastic sheet 45 is inserted between the two teeth of the gear two 44 by the first spring 451, so as to avoid the rotation of the gear two 44 and change the rotation of the gear one 41;
[0043] Further, the rotation shaft 21 drives the arc-shaped tooth ring 42 to rotate counterclockwise, so that the two arc-shaped blocks 43 cooperate with the arc-shaped tooth ring 42 to drive the gear one 41 to rotate, and the wires are twisted with different tensions.
[0044] It should be particularly pointed out that the specific installation mode of the motor 2 and the connection mode and control method of the circuit used in the utility model both belong to conventional design, and the utility model will not be described in detail.
[0045] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A stranding apparatus for wire and cable production, comprising a base (1) and a motor (2), characterized in that: The motor (2) front side middle part is fixedly connected with a rotating shaft (21), the rotating shaft (21) outer surface middle part is fixedly connected with a pay-off mechanism (3), the rotating shaft (21) outer surface middle front part is fixedly connected with a rotating mechanism (4), the rotating shaft (21) outer surface front side is fixedly connected with the adjusting mechanism one (5), the adjusting mechanism one (5) front side annular array is provided with five adjusting mechanism two (6).
2. The stranding apparatus for wire and cable production according to claim 1, characterized in that: The pay-off mechanism (3) includes the rotating roller (31) fixedly connected with the rotating shaft (21) outer surface middle part, the rotating roller (31) outer surface annular array is rotatably connected with five wire drums (32).
3. The stranding apparatus for wire and cable production according to claim 2, characterized in that: The rotating mechanism (4) includes the gear one (41) rotatably connected with the rotating shaft (21) outer surface middle front part, the gear one (41) rear side middle part is provided with a circular groove, the circular groove inner surface is fixedly connected with the arc-shaped stopper (43) symmetrically, the rotating shaft (21) outer surface middle front part is fixedly connected with the arc-shaped gear ring (42), the gear one (41) outer surface is engaged with the gear two (44), the gear two (44) rear end middle part is fixedly connected with the handle (46), the base (1) upper end middle front part is fixedly connected with the V-shaped elastic sheet (45).
4. The stranding apparatus for wire and cable production according to claim 3, characterized in that: The gear one (41) front end annular array is provided with five arc-shaped holes (411), the two arc-shaped gear rings (42) are all close to the outer surface of the arc-shaped stopper (43), the V-shaped elastic sheet (45) inner surface is fixedly connected with the spring one (451), the V-shaped elastic sheet (45) upper end is close to the outer surface of the gear two (44), the handle (46) outer surface front part is rotatably connected with the base (1) upper end.
5. The stranding apparatus for wire and cable production according to claim 4, characterized in that: The adjusting mechanism one (5) includes the circular ring (51) fixedly connected with the rotating shaft (21) outer surface front part, the circular ring (51) rear end annular array is fixedly connected with five guide rings (52), the circular ring (51) outer surface annular array has five sector blocks (54), the sector block (54) rear side lower part fixedly connected with the limiting rod (53) is located in the inner surface of the guide ring (52), the limiting rod (53) outer surface is close to the inner surface of the arc-shaped hole (411), the sector block (54) close to the middle part of one side of the circular ring (51) outer surface is fixedly connected with the spring two (55) with the circular ring (51) outer surface.
6. The stranding apparatus for wire and cable production according to claim 5, characterized in that: The sector block (54) front end is provided with a through hole (541), the sector block (54) close to one side middle part of the circular ring (51) is provided with an arc-shaped groove (542), the arc-shaped groove (542) inner surface top is fixedly connected with the spring two (55) upper end, and the five sector blocks (54) jointly form a disc.
7. The stranding apparatus for wire and cable production of claim 5, wherein: The adjusting mechanism two (6) includes four spring three (62) fixedly connected with the inner surface of the through hole (541), and the limiting plate (61) is fixedly connected with the spring three (62) away from one end of the inner surface of the through hole (541).
Citation Information
Patent Citations
Wire stranding equipment for producing electric wires and cables
CN220340971U