Glucose crystallization equipment
By designing the stirring device and screening component of the glucose crystallization equipment, the problems of incomplete scraping of the inner wall and unadjustable air flow rate were solved, uniform stirring and precise screening of the glucose solution were achieved, the crystallization efficiency and quality were improved, and the production cost was reduced.
Patent Information
- Application Number
- CN202421557394.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing glucose crystallization equipment does not thoroughly scrape the crystals on the inner wall of the crystallization cylinder, resulting in crystal accumulation, difficulty in discharging, unadjustable air flow rate, uneven crystal particles, increased manual screening workload, and affected crystallization efficiency and quality.
A stirring device, circulation component and screening component are designed, including a scraping rod, a stirring rod, a vent pipe, a movable rod, a sieve plate, etc. Through the cooperation of the drive motor, electric heater and servo motor, the inner wall scraping, gas regulation and crystal screening are achieved to ensure uniform stirring and precise screening of the glucose solution.
It improves crystallization efficiency, simplifies gas circulation regulation, reduces maintenance costs, reduces manual screening workload, and improves the quality and yield of glucose crystals.
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Figure CN223464456U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to crystallization equipment technical field more specifically, it relates to a kind of glucose crystallization equipment. BACKGROUND
[0002] In the prior art, the existing device has problems in scraping the crystals adhered to the inner wall of the crystallization cylinder. After the crystals adhered to the inner wall of the crystallization cylinder are scraped by the disc, the scraped crystals will accumulate on the inner bottom surface of the crystallization cylinder. The scraper can only scrape the crystals adhered to the inner bottom surface of the crystallization cylinder. Due to the small diameter of the discharge port, reliable discharging is difficult to achieve, which has adverse effects. This can cause excessive accumulation of crystals in the crystallization cylinder, affecting the crystallization efficiency, and even causing equipment failure.
[0003] Secondly, the existing device cannot adjust the flow rate of the flow pipe, which cannot meet the different needs of people. This means that during use, the user cannot adjust the flow rate of the flow pipe according to actual needs, which affects the quality and yield of glucose crystallization, causing inconvenience to the user and affecting the use process.
[0004] In addition, after the existing zinc gluconate preparation concentration crystallization process is completed, the crystal particles will have different shapes and sizes during the concentration crystallization process. After the crystallization process is completed, the staff needs to process and screen again, increasing the workload of the staff and prolonging the time of the zinc gluconate preparation concentration crystallization screening. This manual screening step reduces the work efficiency of the zinc gluconate preparation concentration crystallization screening. SUMMARY
[0005] In view of the problems in the prior art, the utility model provides a glucose crystallization equipment to solve the technical problem of incomplete scraping of crystals in the inner tank in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a glucose crystallization equipment, comprising a bottom plate, a stirring device is arranged on the bottom plate, the stirring device comprises a supporting leg, an outer tank, a coupling, a driving motor, an electric heater, an inner tank and a discharge pipe, the supporting leg is fixedly installed on the top of the bottom plate, the outer tank is arranged on the top of the supporting leg, the coupling is installed on the top of the outer tank, the driving motor is installed on one side of the coupling, the electric heater is installed on one side of the outer tank, the inner tank is arranged in the outer tank, the discharge pipe is connected to one side of the inner tank, the top of the outer tank is provided with a flow-through assembly, the flow-through assembly comprises an air pipe, an air hole and a movable rod, the air pipe is installed on the top of the outer tank, the air hole is formed on the outside of the air pipe, and the movable rod is movably connected to the top of the air pipe.
[0007] The utility model further provides for, detachable installation is equipped with the discharge plate on the discharge pipe, the electric heating tube is equipped with and is installed in the outer tank inside, the electric heating tube and electric heater electric connection, through the cooperation of each component makes the completion for the heating process of glucose.
[0008] The utility model further provides for, one end is equipped with driving shaft and is connected to the shaft coupling, the driving shaft is equipped with and is connected to the scraper lever and stirring rod, the scraper lever and stirring rod all are pasted with the inside of inner tank, through the cooperation of each component makes the completion for the scraping process of the inner tank inside.
[0009] The utility model further provides for, the top of vent pipe is equipped with and is installed the fixed plate, the movable joint of plug-in rod is equipped with and is connected between vent pipe and fixed plate, the plug-in spring is equipped with and is connected to the plug-in rod outside, through the cooperation of each component makes the completion for the adjustment process of plug-in rod.
[0010] The utility model further provides for, the plug-in slot is equipped with and is opened in the movable rod, the plug-in slot is matched with plug-in rod, the movable through hole is equipped with and is opened in the movable rod, through the cooperation of each component makes the completion for the plug-in process of plug-in slot.
[0011] The utility model further provides for, the movable through hole inside slide connection is equipped with the moving plate, the moving spring is equipped with and is installed on the top of moving plate, the moving spring one end is with movable rod outside abuts, through the cooperation of each component makes the completion for the movement process of moving plate.
[0012] The utility model further provides for, the outer tank one side is equipped with and installs screening subassembly, screening subassembly includes mounting plate, lead screw and sliding rod, the mounting plate fixed mounting is at the top of bottom plate, the number of mounting plate is two, the lead screw and sliding rod are installed between bottom plate, through the cooperation of each component makes the completion for the screening process of crystallized glucose.
[0013] The utility model further provides for, the sieve plate is equipped with and is connected on the lead screw and sliding rod, one end is equipped with servo motor and is connected to the lead screw, through the cooperation of each component makes the completion for the power drive process of lead screw.
[0014] Compared with the prior art, the utility model provides a kind of glucose crystallization equipment, with following beneficial effects:
[0015] 1, the ingenious design of mixing device ensures the uniform stirring of glucose solution and the complete scraping of inner wall, through the synergistic effect of driving motor, scraper plate and stirring rod, not only can effectively scrape the glucose crystals adhered to the inner wall of inner tank, but also can realize the deep stirring of glucose solution, promote the ordered arrangement of glucose molecules, thereby improve crystallization efficiency.
[0016] 2、The innovative design of the flow assembly makes the flow and regulation of gas extremely simple. Through the combination of the air pipe, the air hole, the movable rod and the moving plate, the user can quickly adjust the sealing degree of the gas outflow, ensure the smooth flow of the gas, and avoid the adverse effects of gas accumulation on the equipment. This design not only improves the flexibility of the equipment, but also prolongs the service life of the equipment and reduces the maintenance cost.
[0017] 3、The ingenious design of the screening assembly ensures the accurate screening of glucose crystals. Through the movement of the sieve plate between the mounting plates combined with the assistance of the sliding rod, the small pieces of glucose can be quickly screened out, leaving large pieces of glucose crystals. This design not only improves the screening efficiency, but also reduces the workload of manual screening and production cost. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a whole structure schematic view of a glucose crystallization equipment in the utility model.
[0019] Figure 2 It is a cross-sectional structure schematic view in the utility model.
[0020] Figure 3 It is a side view structure schematic view in the utility model.
[0021] Figure 4 It is a structure schematic view of a flow assembly in the utility model.
[0022] Figure 5 It is a cross-sectional structure schematic view of a flow assembly in the utility model.
[0023] In the figure: 1, bottom plate; 2, support foot; 3, outer tank; 4, shaft coupling; 5, driving motor; 6, electric heater; 7, inner tank; 8, discharge pipe; 9, air pipe; 10, air hole; 11, movable rod; 12, discharge plate; 13, electric heating pipe; 14, driving shaft; 15, scraping rod; 16, stirring rod; 17, fixed plate; 18, insertion rod; 19, insertion spring; 20, insertion slot; 21, movable hole; 22, moving plate; 23, moving spring; 24, mounting plate; 25, screw rod; 26, sliding rod; 27, sieve plate. DETAILED DESCRIPTION
[0024] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0025] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0026] In the utility model, in the case where no opposite statement is made, the orientation such as "upper, lower" is usually for the direction shown in the drawing, or for the vertical, perpendicular or gravity direction; similarly, for the convenience of understanding and description, "left, right" is usually for the left and right shown in the drawing; "inner, outer" refers to the inner and outer relative to the contour of each component itself, but the above orientation words are not used to limit the utility model.
[0027] Please refer to Figures 1-5 A glucose crystallization equipment, including base plate 1, be provided with stirring device on base plate 1, and stirring device includes support foot 2, outer tank 3, coupling 4, drive motor 5, electric heater 6, inner tank 7 and discharge pipe 8, support foot 2 is fixedly installed at the top of base plate 1, outer tank 3 is arranged at the top of support foot 2, coupling 4 is installed at the top of outer tank 3, drive motor 5 is installed at one side of coupling 4, electric heater 6 is installed at one side of outer tank 3, inner tank 7 is arranged in the inside of outer tank 3, discharge pipe 8 is connected at one side of inner tank 7, and the top of outer tank 3 is provided with flow assembly, and flow assembly includes air pipe 9, air hole 10 and movable rod 11, air pipe 9 is installed at the top of outer tank 3, air hole 10 is formed at the outside of air pipe 9, and movable rod 11 is movably connected at the top of air pipe 9.
[0028] Discharge plate 12 is detachably installed on discharge pipe 8, electric heating tube 13 is installed on the inner side of outer tank 3, and electric heating tube 13 and electric heater 6 are electrically connected.
[0029] One end of coupling 4 is connected with driving shaft 14, driving shaft 14 is connected with scraping rod 15 and stirring rod 16, and scraping rod 15 and stirring rod 16 are attached to the inner side of inner tank 7.
[0030] Fixed plate 17 is installed at the top of air pipe 9, insertion rod 18 is movably connected between air pipe 9 and fixed plate 17, and insertion spring 19 is sleeved on the outside of insertion rod 18.
[0031] Insertion slot 20 is formed in movable rod 11, and insertion slot 20 is matched with insertion rod 18, and movable through hole 21 is formed in movable rod 11.
[0032] Movable plate 22 is slidably connected in movable through hole 21, movable spring 23 is installed at the top of movable plate 22, and one end of movable spring 23 is abutted with the outer side of movable rod 11.
[0033] In this embodiment, during the use of the device, after the glucose is poured into the inner tank 7, the driving motor 5 is manually started to drive the output end coupling 4, and then drive the driving shaft 14 to rotate, during which the scraping plate and the stirring rod 16 are driven to rotate, so that the inner wall of the inner tank 7 is scraped by the scraping plate to avoid the residual glucose on the inner wall of the inner tank 7, and the glucose is further stirred by the stirring rod 16. During the stirring process, the electric heater 6 is manually started to drive the electric heating pipe 13 inside the outer tank 3 to heat, thereby cooperating with the inner tank 7 to heat the glucose. After the stirring process is completed, the glucose is discharged through the discharge pipe 8. During the stirring of the glucose, a large amount of gas is generated, which flows into the vent pipe 9 due to the pressure of the gas, which presses the moving plate 22 to compress the moving spring 23, so that the moving plate 22 is ejected, and the gas is discharged along the vent hole 10. When the sealing degree of the gas outflow needs to be adjusted, the insertion rod 18 is manually pulled, at this time, cooperating with the fixed plate 17, the insertion spring 19 is compressed, and the insertion rod 18 is taken out from the insertion slot 20 on the movable rod 11. At this time, the movable rod 11 is pressed by hand to move downward in cooperation with the movable hole 21 at the bottom. After moving to a certain position, the insertion rod 18 is released, which moves under the action of the insertion spring 19 to drive the insertion rod 18 to move and reinsert into the insertion slot 20, completing the fixation of the movable rod 11.
[0034] Please refer to Figures 1-3 , as a kind of glucose crystallization equipment implementation for screening assembly: one side of outer tank 3 is provided with screening assembly, screening assembly includes mounting plate 24, lead screw 25 and sliding rod 26, mounting plate 24 is fixedly installed on the top of base plate 1, the number of mounting plate 24 is two, lead screw 25 and sliding rod 26 are installed between base plate 1.
[0035] The lead screw 25 and the sliding rod 26 are connected with the screen plate 27, and one end of the lead screw 25 is connected with the servo motor 28.
[0036] More specifically, after the stirring process is completed, the discharge plate 12 is manually opened, so that the glucose is discharged along the discharge pipe 8 and falls onto the screen plate 27. At this time, the servo motor 28 is manually started to drive the screen plate 27 to move between the mounting plates 24. During the movement, the sliding rod 26 promotes the movement to screen the glucose, so that small pieces are screened out, and finally the large pieces of glucose are retained on the screen plate 27.
[0037] In summary, the overall device in use or operation: in the process of using the device, after pouring glucose into the inner tank 7, manually start the drive motor 5 to drive the output end of the coupling 4, and then drive the drive shaft 14 to rotate, in the process of rotation, drive the scraper plate and the stirring rod 16 to rotate, so that the inner wall of the inner tank 7 is scraped by the scraper plate to avoid the residual glucose on the inner wall of the inner tank 7, and the stirring rod 16 is used to further stir the glucose, in the stirring process, manually start the electric heater 6 to drive the electric heating pipe 13 inside the outer tank 3 to heat, thereby cooperating with the inner tank 7 to heat the glucose, after the stirring process is completed, the discharge pipe 8 is used to discharge the glucose, in the process of stirring the glucose, a large amount of gas is generated, the gas flows into the vent pipe 9, due to the pressure of the gas, the moving plate 22 is pressed to compress the moving spring 23, so that the moving plate 22 is ejected, and the gas is discharged along the vent hole 10, when the outflow of the gas needs to be adjusted, the insertion rod 18 is manually pulled, at this time, the fixed plate 17 is matched, the insertion spring 19 is compressed, and the insertion rod 18 is taken out from the insertion slot 20 on the movable rod 11, at this time, the movable rod 11 is pressed by hand to move downward in cooperation with the movable through hole 21 at the bottom, after moving to a certain position, the insertion rod 18 is released, and the insertion rod 18 is moved under the action of the insertion spring 19 to reinsert into the insertion slot 20, completing the fixation of the movable rod 11.
[0038] After the stirring process is completed, the discharge plate 12 is manually opened, the glucose is discharged along the discharge pipe 8, and falls onto the sieve plate 27, at this time, the servo motor 28 is manually started to drive the sieve plate 27 to move between the mounting plates 24, in the moving process, the sliding rod 26 is used to promote the moving process, thereby screening the glucose to screen out small pieces, and finally leaving the large pieces of glucose in the sieve plate 27.
[0039] In all the above-mentioned schemes, the connection between the two components can be selected according to the actual situation, such as welding, bolt and nut cooperation connection, bolt or screw connection or other known connection mode, which will not be described one by one, in the above, whenever it is mentioned that it is fixedly connected, it is preferred to be welded, although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. Glucose crystallization apparatus comprising a base plate (1), characterized in that: The bottom plate (1) is provided with a stirring device, which comprises a supporting foot (2), an outer tank (3), a shaft coupling (4), a driving motor (5), an electric heater (6), an inner tank (7) and a discharge pipe (8), the supporting foot (2) is fixedly installed on the top of the bottom plate (1), the outer tank (3) is arranged on the top of the supporting foot (2), the shaft coupling (4) is installed on the top of the outer tank (3), the driving motor (5) is installed on one side of the shaft coupling (4), the electric heater (6) is installed on one side of the outer tank (3), the inner tank (7) is arranged in the outer tank (3), the discharge pipe (8) is connected on one side of the inner tank (7), the top of the outer tank (3) is provided with a flow-through assembly, the flow-through assembly comprises a breather pipe (9), a breather hole (10) and a movable rod (11), the breather pipe (9) is installed on the top of the outer tank (3), the breather hole (10) is arranged on the outside of the breather pipe (9), and the movable rod (11) is movably connected to the top of the breather pipe (9).
2. A glucose crystallization apparatus according to claim 1, characterized in that: The discharge pipe (8) is detachably provided with a discharge plate (12), the inner side of the outer tank (3) is provided with an electric heating pipe (13), and the electric heating pipe (13) and the electric heater (6) are electrically connected.
3. A glucose crystallization apparatus according to claim 2, characterized in that: One end of the shaft coupling (4) is connected with a driving shaft (14), the driving shaft (14) is connected with a scraping rod (15) and a stirring rod (16), and the scraping rod (15) and the stirring rod (16) are in close contact with the inner side of the inner tank (7).
4. A glucose crystallization apparatus according to claim 3, characterized in that: A fixed plate (17) is installed on the top of the breather pipe (9), a plug-in rod (18) is movably connected between the breather pipe (9) and the fixed plate (17), and a plug-in spring (19) is sleeved on the outside of the plug-in rod (18).
5. A glucose crystallization apparatus according to claim 4, characterized in that: An insertion slot (20) is formed in the movable rod (11), the insertion slot (20) is matched with the plug-in rod (18), and an active through hole (21) is formed in the movable rod (11).
6. A glucose crystallization apparatus according to claim 5, characterized in that: A moving plate (22) is slidably connected to the inner side of the active through hole (21), a moving spring (23) is installed on the top of the moving plate (22), and one end of the moving spring (23) abuts against the outer side of the movable rod (11).
7. A glucose crystallization apparatus according to any one of claims 1 to 6, characterized in that: A screening assembly is installed on one side of the outer tank (3), the screening assembly comprises a mounting plate (24), a lead screw (25) and a sliding rod (26), the mounting plate (24) is fixedly installed on the top of the bottom plate (1), the number of the mounting plate (24) is two, and the lead screw (25) and the sliding rod (26) are installed between the bottom plate (1).
8. A glucose crystallization apparatus according to claim 7, characterized in that: A sieve plate (27) is connected to the lead screw (25) and the sliding rod (26), and one end of the lead screw (25) is connected with a servo motor (28).