Multidirectional visual screening machine for resistors

Abstract

The utility model relates to the field of resistor screening, in particular to a multi-azimuth visual screening machine for resistors, which comprises a machine table and a vibrating disc, a rotating disc is rotatably arranged on the machine table, and an infrared sensor, at least two groups of optical detectors with different shooting angles, a plurality of screening boxes and a baffle plate are sequentially arranged on the rotating disc along the rotating direction. The optical detector comprises an adjusting support and two groups of cameras which are oppositely arranged on the adjusting support, an angle adjusting groove is formed in the adjusting support, one end of each camera is rotationally arranged on the adjusting support, and the other end of each camera is rotationally arranged at any angle of the angle adjusting groove through an adjusting piece capable of adjusting tightness; at least two high-speed airflow blowing pipes for blowing resistors into the screening box are arranged at the opening of the screening box, and the material baffle blocks the missed detected resistors into the screening box. The resistor detection device has the beneficial effects of high automation degree, capability of detecting resistors in multiple angles and multiple directions, high detection precision and light supplementing function.

Description

TECHNICAL FIELD

[0001] The utility model relates to resistance screening technical field, specifically to a resistance multidirectional visual screening machine. BACKGROUND

[0002] Although the existing resistance screening can realize automatic screening through visual sensor and turntable, the shooting precision is not high and the shooting angle is not comprehensive, so that the high defective rate is easily generated.

[0003] The utility model discloses a kind of ceramic body visual screening machines of the prior application No. 202223169476.7, including rack and the rotatable installation in the inside of the rack carousel mechanism;The ceramic body visual screening machine further includes ceramic body feeding mechanism, first visual detection mechanism, second visual detection mechanism, third visual detection mechanism, fourth visual detection mechanism and unloading mechanism in order along the week side of carousel rotation;The ceramic body feeding mechanism is used to guide and place ceramic body to carousel mechanism after;First visual detection mechanism, second visual detection mechanism, third visual detection mechanism, fourth visual detection mechanism are used to detect whether there is defect to ceramic body appearance;The unloading mechanism is used to classify collection to the ceramic body of detection completion.The utility model is simple in structure, saves cost and high in work efficiency, reduces artificial cost and labor intensity, and production cost is low, product quality is good, and finished product rate is high.

[0004] However, the above-mentioned patent has single shooting angle, and the inclined side of the part cannot be clearly shot. In resistance screening, it is necessary to detect whether the resistance cap is damaged and whether the color ring on it is missing. Therefore, the machine is not suitable for detecting resistance. SUMMARY

[0005] The utility model solves the technical problem in view of the above prior art, and provides an automatic resistance visual screening machine with high automation degree, multi-angle and multi-directional detection of resistance, high detection precision and light supplementing function.

[0006] In order to achieve the above object, the following technical scheme is adopted, a resistance multi-directional visual screening machine, comprising a machine table and a vibrating disc, the machine table is provided with a rotating disc, the vibrating disc arranges resistors to the rotating disc, the rotating disc is provided with an infrared sensor, at least two groups of optical detectors with different shooting angles, a plurality of screening boxes and a material blocking plate in sequence along the rotating direction, the optical detector comprises an adjusting support and two groups of opposite cameras arranged on the adjusting support, the adjusting support is provided with an angle adjusting groove, one end of the camera is rotatably arranged on the adjusting support, and the other end is rotatably arranged at any angle of the angle adjusting groove through the adjusting member with adjustable tightness, at least two high-speed airflow blow pipes for blowing the resistance into the screening box are arranged at the opening of the screening box, and the material blocking plate blocks the missed detected resistance into the screening box.

[0007] The rotating disc is driven to rotate by the motor, and the resistors are arranged on the rotating disc by the vibrating disc. Since the infrared sensor, the optical detector and the screening box and the material blocking plate are sequentially arranged along the rotating direction of the rotating disc, the resistors are first placed under the infrared sensor to detect whether there is a resistor, then pass through the first group of optical detectors, first shoot the resistor from this angle for detection, then enter the shooting range of the second group of optical detectors with the rotation of the rotating disc, and realize multi-angle shooting of the resistor by shooting from different angles to observe whether there is damage or broken ring at each direction of the resistor. Compared with a single camera, the shooting angle is more diversified, the defects of the resistor at different positions can be found, and the defective rate is further reduced. Each group of optical detectors realizes simultaneous shooting of both sides of the resistor through the opposite cameras, which is more comprehensive than single camera shooting. The high-speed airflow blow pipes are controlled respectively. When the optical detector detects a qualified product, one of the high-speed airflow blow pipes blows and blows the qualified resistor into one of the screening boxes for storing qualified products. Similarly, when the optical detector detects a defective product, the other high-speed airflow blow pipe blows and blows the defective resistor into the other screening box for storing defective products, thereby realizing visual screening of the resistor. However, the high-speed airflow blow pipe may also have a case where part of the resistor is not blown into the screening box, so the material blocking plate is needed to block the resistor not blown into the screening box by the high-speed airflow blow pipe into the screening box, thereby preventing mixing with the resistors to be detected arranged in the vibrating disc and causing inaccurate detection. The adjusting member can be an adjusting bolt or an adjusting knob, which can be limited at any angle of the angle adjusting groove by adjusting the tightness, so that the shooting angle of the camera can be changed to adapt to resistors of different sizes and shapes, thereby making the adaptability of the whole device higher.

[0008] The resistance multi-directional visual screening machine can be further provided with: the adjusting support is in T shape, two ends of the top of the adjusting support are respectively provided with a first mounting plate and a second mounting plate, the angle adjusting groove comprises a first arc-shaped angle adjusting groove opened on the first mounting plate and a second arc-shaped angle adjusting groove opened on the second mounting plate, the first arc-shaped angle adjusting groove and the second arc-shaped angle adjusting groove are oppositely arranged, one end of one group of the cameras is rotatably arranged on the first mounting plate, and the other end is slidably adjusted in the first arc-shaped angle adjusting groove through an adjusting piece; one end of the other group of the cameras is rotatably arranged on the second mounting plate, and the other end is slidably adjusted in the second arc-shaped angle adjusting groove through an adjusting piece.

[0009] The adjusting support is in T shape, the first mounting plate and the second mounting plate are arranged at two ends of the adjusting support, the cameras are respectively arranged in opposite directions, one end of one group of the cameras is rotatably arranged on the first mounting plate, and the other end is slidably adjusted in the first arc-shaped angle adjusting groove through an adjusting piece; one end of the other group of the cameras is rotatably arranged on the second mounting plate, and the other end is slidably adjusted in the second arc-shaped angle adjusting groove through an adjusting piece, the first arc-shaped angle adjusting groove and the second arc-shaped angle adjusting groove are oppositely arranged, and the two groups of cameras are always arranged in opposite directions, that is, the shooting angles of the two groups of cameras are always different, the appearance of the resistance can be shot and screened at more angles, and the screening precision of the device is improved.

[0010] The resistance multi-directional visual screening machine can be further provided with: the rotating disc is a transparent rotating disc, a flash lamp is arranged above the rotating disc at a position corresponding to each group of optical detectors, a light supplement lamp is arranged below the rotating disc at a position corresponding to each group of optical detectors, a lamp holder is arranged on the machine table, and the flash lamp and the light supplement lamp are arranged on the lamp holder.

[0011] The rotating disc can be a glass rotating disc or an acrylic rotating disc, the light of the flash lamp and the light supplement lamp can be transmitted to the camera, the focusing of the camera is clearer, the optical sensor can more clearly shoot whether the resistance has a broken ring, compared with manual screening, the device is more accurate and less prone to errors, and the defective rate of the resistance used by a subsequent user can be improved.

[0012] The resistance multi-directional visual screening machine can be further provided with: the screening box comprises a finished product box, a defective product box and a collection box, a high-speed airflow blowing pipe is arranged at the opening of the finished product box and the defective product box, and the material blocking plate is arranged on the rotating disc at the opening side of the collection box and blocks the remaining resistance into the collection box.

[0013] The high-speed airflow blowing pipe is continuously blowing the resistance, and part of the resistance may not be blown into the defective product box or the finished product box, in order to prevent the mixed resistance of the detected resistance and the undetected resistance entering the rotary disc through the vibration disc from causing the detection sequence on the rotary disc to be wrong, the two need to be separated, thereby increasing the detection accuracy of the product.

[0014] The resistance multi-directional visual screening machine can be further provided as follows: the material blocking plate is an L-shaped material blocking plate, and the bottom of the material blocking plate is in abutment with one side of the rotary disc to prevent the mixed resistance of the detected resistance and the undetected resistance from being missed.

[0015] The upper end of the material blocking plate is used for fixing the support, and the wide end is in abutment with the rotary disc, when the rotary disc is continuously rotated, the missed resistance is in abutment with one side of the material blocking plate, the material blocking plate blocks the resistance into the collecting box, the resistance in the collecting box needs to be detected again, and the resistance in the collecting box can be placed in the vibration disc again to enter the rotary disc for detection, so that the defective resistance is prevented from being mixed into the finished product resistance, and the accuracy of resistance screening is increased.

[0016] The utility model will be further explained in detail in connection with the drawings and examples. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a perspective view of the utility model embodiment.

[0018] Figure 2 It is a perspective view of the utility model embodiment. Figure 1 It is a perspective view of the utility model embodiment.

[0019] Figure 3 It is a perspective view of the utility model embodiment. Figure 2 It is a structure diagram of the middle optical detector.

[0020] Figure 4 It is a perspective view of the utility model embodiment. Figure 2 It is a perspective view of the utility model embodiment. Figure 2 .

[0021] Figure 5 It is a perspective view of the utility model embodiment. Figure 4 It is a structure diagram of the flash lamp, the light supplement lamp and the lamp holder in the utility model embodiment.

[0022] Figure 6 It is an enlarged view of A part of the utility model embodiment. Figure 4 It is an enlarged view of A part of the utility model embodiment.

[0023] In the figure: 1. Machine; 2. Turntable; 3. Vibrating plate; 4. Infrared sensor; 5. Optical detector; 6. Screening box; 7. Baffle plate; 21. Flash light; 22. Fill light; 23. Light stand; 51. Adjustment bracket; 52. Camera; 53. Angle adjustment slot; 54. Adjustment part; 55. First mounting plate; 56. Second mounting plate; 61. Finished product box; 62. Inferior product box; 63. Collection box; 64. High-speed air flow blowpipe; 531. First arc angle adjustment slot; 532. Second arc angle adjustment slot. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the protection examples of the present invention.

[0025] Example: Figures 1-6The resistance multi-directional visual screening machine shown includes a machine table 1 and a vibrating disc 3, the machine table 1 is provided with a rotating disc 2 rotating on it, the machine table 12 is provided with the rotating disc 2 rotating through a motor drive, the rotating disc 2 is a transparent rotating disc, the vibrating disc 3 arranges resistors to the rotating disc 2 through resistance vibration, the rotating disc 2 is provided with an infrared sensor 4, at least two groups of optical detectors 5 with different shooting angles, a plurality of screening boxes 6 and a material blocking plate 7 in turn along the rotating direction, the rotating disc 2 rotates through a motor drive, and the rotating disc 2 arranges resistors in turn through the vibrating disc, because the installation sequence of the infrared sensor 4, the optical detector 5 and the screening box 6 and the material blocking plate 7 is sequentially arranged along the rotating direction of the rotating disc 2, so with the rotation of the rotating disc 2, the resistor is first placed below the infrared sensor 4 to sense whether there is a resistor, then passes through the first group of optical detectors 5, first shoots the resistor from the angle for detection, then enters the shooting range of the second group of optical detectors 5 with the rotation of the rotating disc 2, realizes the multi-angle shooting of the resistor through the shooting of different angles, and observes whether the damage and broken ring occur at each direction of the resistor, the rotating disc 2 is provided with a flash 21 corresponding to the position of each group of optical detectors 5 above, the rotating disc 2 is provided with a fill light 22 corresponding to the position of each group of optical detectors 5 below, the machine table 12 is provided with a lamp holder 23, the flash 21 and the fill light 22 are arranged on the lamp holder 23, the screening box 6 includes a finished product box 61, a defective product box 62 and a collection box 63, the opening of the finished product box 61 and the defective product box 62 is provided with a high-speed airflow blowing pipe 64, the high-speed airflow blowing pipe 64 is controlled respectively, when the optical detector 5 detects the qualified product, one of the high-speed airflow blowing pipes 64 blows and blows the qualified resistor into the finished product box 61.Similarly, when the optical detector 5 detects a defective product, another high-speed airflow blowing pipe 64 blows air and blows the defective resistor into the defective product box 62, thereby realizing visual screening of the resistor. However, the high-speed airflow blowing pipe 64 can also cause some resistors not to be blown into the finished product box 61 or the defective product box 62. The material blocking plate 7 is located on the turntable 2 at the side of the opening of the collection box and blocks the remaining resistors into the collection box 63. The material blocking plate 7 is needed to block the resistors not blown into the screening box 62 by the high-speed airflow blowing pipe 64 into the screening box 62, thereby preventing mixing with the resistors to be detected in the vibration disc and causing inaccurate detection. The material blocking plate 7 is an L-shaped material blocking plate. The bottom of the material blocking plate 7 abuts against one side of the turntable 2 to prevent mixing of the missed detected resistors with the undetected resistors. The optical detector 5 includes an adjusting bracket 51 and two groups of oppositely arranged cameras 52 arranged on the adjusting bracket 51. Compared with a single camera 52, the cameras 52 have more shooting angles and can find defects in different positions of the resistor, thereby further reducing the defective rate. Each group of optical detectors 5 realizes simultaneous shooting of both sides of the resistor through the oppositely arranged cameras 52, thereby realizing more comprehensive shooting compared with a single camera 52. The adjusting bracket 51 is provided with an angle adjusting groove 53. One end of the camera 52 is rotationally arranged on the adjusting bracket 51. The other end is rotationally arranged at any angle of the angle adjusting groove 53 through the adjusting member 54 which can be adjusted in tightness. The adjusting bracket 51 is T-shaped. The first mounting plate 55 and the second mounting plate 56 are arranged at the two ends of the top of the adjusting bracket 51, respectively. The angle adjusting groove 53 includes the first arc-shaped angle adjusting groove 531 arranged on the first mounting plate 55 and the second arc-shaped angle adjusting groove 532 arranged on the second mounting plate 56. The first arc-shaped angle adjusting groove 531 and the second arc-shaped angle adjusting groove 532 are oppositely arranged. One end of one group of cameras 52 is rotationally arranged on the first mounting plate 55. The other end is slidingly adjusted in the first arc-shaped angle adjusting groove 531 through the adjusting member 54. One end of the other group of cameras 52 is rotationally arranged on the second mounting plate 56. The other end is slidingly adjusted in the second arc-shaped angle adjusting groove 532 through the adjusting member 54. The adjusting member 54 can be an adjusting bolt or an adjusting knob. Both can be adjusted in tightness and thereby limited at any angle of the angle adjusting groove 53. In this way, the shooting angle of the camera 52 can be changed, thereby adapting to resistors of different sizes and shapes, thereby making the adaptability of the entire device higher.

[0026] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for the equivalent replacement of part of the technical features of the technical solutions recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included within the scope of the present application.

Claims

1. A multi-directional visual screening machine for resistors, comprising a machine platform (1) and a vibration disk (3), wherein a turntable (2) is rotatably provided on the machine platform (1), and the vibration disk (3) vibrates the resistors and arranges them on the turntable (2), characterized in that: The rotating disc (2) is sequentially provided with an infrared sensor (4), at least two groups of optical detectors (5) with different shooting angles, a plurality of screening boxes (6) and a material blocking plate (7) in the rotating direction, the optical detector (5) comprises an adjusting support (51) and two groups of opposite cameras (52) arranged on the adjusting support (51), the adjusting support (51) is provided with an angle adjusting groove (53), one end of the camera (52) is rotatably arranged on the adjusting support (51), and the other end is rotatably arranged at any angle of the angle adjusting groove (53) through the adjusting member (54) with adjustable tightness, at least two high-speed airflow blow pipes (64) for blowing resistance into the screening box (6) are arranged at the opening of the screening box (6), and the material blocking plate (7) blocks the missed detected resistance into the screening box (6).

2. The multi-orientation vision screening machine of claim 1, wherein: The adjusting support (51) is in T-shaped, the two ends of the top of the adjusting support (51) are respectively provided with a first mounting plate (55) and a second mounting plate (56), the angle adjusting groove (53) comprises a first arc-shaped angle adjusting groove (531) opened in the first mounting plate (55) and a second arc-shaped angle adjusting groove (532) opened in the second mounting plate (56), the first arc-shaped angle adjusting groove (531) and the second arc-shaped angle adjusting groove (532) are oppositely arranged, one end of one group of the camera (52) is rotatably arranged on the first mounting plate (55), and the other end is slidably adjusted in the first arc-shaped angle adjusting groove (531) through the adjusting member (54); one end of the other group of the camera (52) is rotatably arranged on the second mounting plate (56), and the other end is slidably adjusted in the second arc-shaped angle adjusting groove (532) through the adjusting member (54).

3. The multi-orientation vision screening machine of claim 1 or 2, wherein: The rotating disc (2) is a transparent rotating disc, a flash (21) is arranged above the rotating disc (2) corresponding to the position of each group of optical detectors (5), a supplementary light (22) is arranged below the rotating disc (2) corresponding to the position of each group of optical detectors (5), and a lamp holder (23) is arranged on the machine table (1), and the flash (21) and the supplementary light (22) are arranged on the lamp holder (23) at different heights.

4. The multi-orientation vision screening machine of claim 1 or 2, wherein: The screening box (6) comprises a finished product box (61), a defective product box (62) and a collection box (63), the opening of the finished product box (61) and the defective product box (62) is provided with a high-speed airflow blow pipe (64), and the material blocking plate (7) is arranged on the rotating disc (2) at the opening side of the collection box (63) and blocks the remaining resistance into the collection box (63).

5. The resistive multidirectional vision screener of claim 4, wherein: The material blocking plate (7) is an L-shaped material blocking plate, the bottom of the material blocking plate (7) abuts against one side of the rotating disc (2) to prevent the mixed use of the missed detected resistance and the undetected resistance.

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