Leveling device for paper product production

By using a worm gear transmission system and a paper product leveling device with heating and cooling treatment, the problems of paper jams and increased production costs caused by uneven paper products are solved, achieving efficient leveling and shaping effects.

CN223466825UActive Publication Date: 2025-10-24HUAIAN HUAIDING HAOYUAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423041937.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-24
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Unevenness in existing paper products during processing can cause paper jams, increase production costs, and potentially damage equipment, affecting production efficiency and quality.

Method used

A worm gear transmission system is used to drive a rack and pinion plate to flatten the paper, and heating and cooling processes are combined to improve flatness. An aluminum conveyor belt is used to transfer heat and coolant for shaping.

Benefits of technology

It effectively improves the flatness of paper products, avoids paper jams, increases production efficiency, reduces production costs, and enhances product aesthetics and shaping effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flattening device for paper product production, and relates to the technical field of paper product flattening. The device comprises a leveling device and a first motor, heating and refrigerating mechanisms are arranged on the left side and the right side of the leveling device, a first fixing block is fixedly connected to the outer wall of the first motor, a first rotating shaft is fixedly connected to an output shaft at the bottom of the first motor through a coupler, and a shell is fixedly connected to the outer wall of the first fixing block. By arranging the pressing plate, when materials are conveyed to the surface of the pressing table from an aluminum conveying belt, the first motor is started at the moment, then the first motor starts to rotate, then the gear can drive the rack to move downwards, meanwhile, the limiting block and the limiting groove can be matched to limit the pressing plate at the bottom of the rack, and then the rack drives the pressing plate to press downwards; therefore, the efficiency of the follow-up working process is greatly improved, and the situations that paper is stuck, the production cost is increased and the like due to the fact that paper is uneven are effectively avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of paper product leveling, in particular to a leveling device for paper product production. Background Art

[0002] The papermaking industry is an important industry closely related to the development of the national economy and the construction of social civilization. Paper products are widely used in many fields such as packaging, printing, and household paper. With the continuous growth of the global economy and the improvement of people's living standards, the quality and appearance requirements of paper products are becoming higher and higher. Good flatness is required to enhance the overall image of the product.

[0003] In printing, uneven paper can lead to uneven ink distribution, blurring printed patterns and distorting colors, seriously affecting the quality and aesthetics of printed products. In packaging, uneven paper is difficult to fit onto products, affecting the sealing and stability of packaging. Furthermore, uneven paper is prone to jamming during processing, reducing production efficiency, increasing production costs, and potentially damaging equipment, affecting the smooth progress of the entire production process. Therefore, we provide a flattening device for paper product production. Utility Model Content

[0004] The purpose of the utility model is to provide a smoothing device for paper product production, which makes the flatness of paper smoother through a worm gear, thereby solving the problem that uneven paper is prone to jamming during processing, resulting in reduced production efficiency, increased production costs, and possible damage to equipment.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a leveling device for paper product production, comprising a leveling device and a motor. Heating and cooling mechanisms are provided on the left and right sides of the leveling device. The outer wall of the motor is fixedly connected to a fixed block. The output shaft at the bottom of the motor is fixedly connected to a rotating shaft through a coupling. The outer wall of the fixed block is fixedly connected to an outer shell. The outer surface of the rotating shaft passes through the fixed block and extends to the outside. The outer surface of the rotating shaft is fixedly connected to a worm. The inner wall of the outer shell is rotatably connected to a rotating shaft. The worm can drive the turbine to rotate, thereby driving the rack.

[0007] Furthermore, a worm wheel is fixedly connected to the second outer surface of the rotating shaft, and the worm wheel is engaged with the worm. A gear is fixedly connected to the second outer surface of the rotating shaft. A rack groove is opened inside the outer shell. There are two rack grooves in total. The gear can drive the rack to move, thereby pressing the material.

[0008] Further, the inner wall of the rack groove is slidably connected with a rack, the top of the rack is fixedly connected with a limiting circular block, the rack is engaged with a gear, the bottom of the rack is fixedly connected with a pressing plate, the inside of the fixed block one is provided with a limiting block, and the movement direction of the rack can be limited through the limiting block.

[0009] Further, the outer wall of the pressing plate is fixedly connected with a limiting groove, the outer surface of the limiting groove is slidably connected with the inner wall of the limiting block, the outer wall of the fixed block one is fixedly connected with a pressing table, and the bottom of the pressing table is fixedly connected with a supporting column one; the pressing plate can be limited through cooperation of the limiting groove and the limiting block.

[0010] Further, the heating and refrigeration mechanism comprises a base, the top of the base is fixedly connected with the bottom of the supporting column one, the top of the base is fixedly connected with a plurality of supporting columns two, and the top of the supporting column two is fixedly connected with a transmission shell; the transmission shell can be supported through the supporting column two.

[0011] Further, the outer wall of the transmission shell is fixedly connected with a motor two, the bottom output shaft of the motor two is fixedly connected with a transmission shaft through a shaft coupling, the inside of the transmission shaft is fixedly connected with a heating wire, and the outer surface of the transmission shaft is drivingly connected with an aluminum conveying belt; heat can be effectively transmitted to the material through the aluminum conveying belt.

[0012] Further, the top of the base is fixedly connected with a fixed block two, the inner wall of the fixed block two is fixedly connected with a fixed shaft one, the outer wall of the fixed shaft one is fixedly connected with a conveying pipeline, and the bottom of the conveying pipeline is fixedly connected with a water pump; the cooling liquid can be pumped in and sucked back through the water pump.

[0013] Further, the top of the water pump is fixedly connected with a return pipeline, the outer wall of the return pipeline is fixedly connected with a fixed shaft two, the outer wall of the end, away from the return pipeline, of the fixed shaft two is fixedly connected with a connecting pipeline, and the outer wall of the connecting pipeline is fixedly connected with the inner wall of the fixed shaft one; the overheated cooling liquid can be recycled and cooled again through the return pipeline.

[0014] The utility model has the following beneficial effects:

[0015] 1, the utility model discloses a pressing plate is set up, when material is sent to the pressing table surface from the aluminum conveying belt, at this time, start motor one, then motor one starts to rotate, then gear will drive the rack to move down, simultaneously, limiting block and limiting groove will cooperate and limit the pressing plate at the bottom of the rack, then the rack drives the pressing plate to press down, until material is covered and extruded, so that material is pressed neat and flat, so that the subsequent work flow efficiency is greatly improved, effectively avoid the paper jam, increase production cost and so on due to uneven paper.

[0016] 2, the utility model discloses a aluminium conveying belt is set up, when material is placed aluminium conveying belt, start heating wire, subsequently start motor no. 2, motor no. 2 will drive transmission shaft to start rotating at this moment, subsequently transmission shaft will drive aluminium conveying belt to start conveying material, and heating wire will heat transmission shaft simultaneously, subsequently heat will be transferred to the aluminium conveying belt surface through transmission shaft, subsequently send into the pressing station top, subsequently staff will put the material of pressing good in the middle of fixed shaft no. 2 and fixed shaft no. 1, subsequently material is extracted from the middle of fixed shaft no. 2 and fixed shaft no. 1 cooling, to reach the effect of setting, and the heating of material can make internal fibre soften, to make the pressing setting effect more beautiful and smooth, and the setting effect of refrigeration after pressing can be reached.

[0017] Of course, it is not necessary for any product embodying the present utility model to achieve all of the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present utility model, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present utility model, and other drawings can also be obtained according to these drawings without creative labor for those skilled in the art.

[0019] Figure 1 It is the whole structure schematic diagram of the present utility model;

[0020] Figure 2 It is the present utility model Figure 1 The enlarged view of A in it;

[0021] Figure 3 It is the left side sectional view of the worm gear of the present utility model;

[0022] Figure 4 It is the back sectional view of heating wire of the present utility model;

[0023] Figure 5 It is the present utility model Figure 1 The enlarged view of A in it.

[0024] In the drawings, the component list represented by each sign is as follows:

[0025] 1, flat device; 101, motor one; 102, shell; 103, rack; 104, limit round block; 105, pressing plate; 106, pressing table; 107, support column one; 108, limit block; 109, limit groove; 110, rotating shaft one; 111, worm; 112, rotating shaft two; 113, worm gear; 114, gear; 115, rack groove; 116, fixed block one; 2, heating and refrigeration mechanism; 201, base; 202, support column two; 203, transmission shell; 204, transmission shaft; 205, aluminum conveyor belt; 206, motor two; 207, water pump; 208, conveying pipeline; 209, fixed shaft one; 210, fixed block two; 211, return pipeline; 212, connecting pipeline; 213, heating wire; 214, fixed shaft two. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Please refer to Figures 1-5 The utility model discloses a flat device for paper product production, including flat device 1 and motor one 101, flat device 1 left and right two sides are provided with heating and refrigeration mechanism 2, motor one 101 outer wall fixedly connected with fixed block one 116, motor one 101 bottom output shaft is fixedly connected with rotating shaft one 110 through the shaft coupling, fixed block one 116 outer wall fixedly connected with shell 102, rotating shaft one 110 external surface extends to the outside through fixed block one 116, rotating shaft one 110 external surface fixedly connected with worm 111, shell 102 inner wall rotationally connected with rotating shaft two 112, when the material is sent to the pressing table surface from the aluminum conveyor belt, when the material is sent to the pressing table 106 surface from the aluminum conveyor belt 205, motor one 101 is started at this time, then motor one 101 starts to rotate, then gear 114 will drive rack 103 to move downward, while limit block 108 and limit groove 109 will cooperate and limit the pressing plate 105 at the bottom of rack 103, then rack 103 drives pressing plate 105 to press down, until the material is covered and extruded, so that the material is pressed neat and flat, so that the subsequent work process efficiency is greatly improved, effectively avoid the paper jam, increase production cost and so on due to paper uneven.

[0028] Among them, as Figure 3As shown, a worm wheel 113 is fixedly connected to the outer surface of the second rotating shaft 112, and the worm wheel 113 is engaged with the worm 111. A gear 114 is fixedly connected to the outer surface of the second rotating shaft 112, and a rack groove 115 is opened inside the housing 102, and there are two rack grooves 115 in total.

[0029] Among them Figure 3 As shown, the inner wall of the rack groove 115 is slidably connected to the rack 103, the top of the rack 103 is fixedly connected to the limiting circular block 104, the rack 103 is engaged with the gear 114, the bottom of the rack 103 is fixedly connected to the pressing plate 105, and a limiting block 108 is provided inside the fixed block 116.

[0030] Among them Figure 2 As shown, the outer wall of the pressing plate 105 is fixedly connected to the limiting groove 109, the outer surface of the limiting groove 109 is slidably connected to the inner wall of the limiting block 108, the outer wall of the fixed block 116 is fixedly connected to the pressing platform 106, and the bottom of the pressing platform 106 is fixedly connected to the support column 107.

[0031] Among them Figure 1 As shown, the heating and cooling mechanism 2 includes a base 201, the top of the base 201 is fixedly connected to the bottom of the support column 107, the top of the base 201 is fixedly connected to several support columns 202, and the top of the support column 202 is fixedly connected to the transmission housing 203.

[0032] Among them Figure 1 As shown, the outer wall of the transmission shell 203 is fixedly connected to the motor 206, the bottom output shaft of the motor 206 is fixedly connected to the transmission shaft 204 through a coupling, the inside of the transmission shaft 204 is fixedly connected to the heating wire 213, and the outer surface of the transmission shaft 204 is transmission-connected to the aluminum conveyor belt 205.

[0033] Among them Figure 5 As shown, the top of the base 201 is fixedly connected to a fixed block 210, the inner wall of the fixed block 210 is fixedly connected to a fixed shaft 1 209, the outer wall of the fixed shaft 1 209 is fixedly connected to a delivery pipe 208, and the bottom of the delivery pipe 208 is fixedly connected to a water pump 207.

[0034] Among them Figure 5 As shown, a return pipe 211 is fixedly connected to the top of the water pump 207, a fixed shaft 214 is fixedly connected to the outer wall of the return pipe 211, a connecting pipe 212 is fixedly connected to the outer wall of the end of the fixed shaft 214 away from the return pipe 211, and the outer wall of the connecting pipe 212 is fixedly connected to the inner wall of the fixed shaft 1 209.

[0035] One specific application of the embodiment is that when the material is sent to the surface of the pressing table 106 from the aluminum conveying belt 205, the motor 101 is started at this time, and then the motor 101 starts to rotate, and then the motor 101 drives the rotating shaft 110 to start rotating, and then the rotating shaft 110 drives the surface worm 111 to start rotating, and then the worm 111 drives the worm gear 113 to start rotating, and at the same time the worm gear 113 drives the rotating shaft 112 to start rotating, and then the rotating shaft 112 drives the gear 114 to start rotating, and then the gear 114 drives the rack 103 to move downward, and at the same time the limiting block 108 and the limiting groove 109 cooperate to limit the pressing plate 105 at the bottom of the rack 103, and then the rack 103 drives the pressing plate 105 to press downward until the material is covered and extruded;

[0036] When the material is placed on the aluminum conveying belt 205, the heating wire 213 is started, and the heating wire is based on thermal expansion and cold contraction and the change of internal stress of the material in the heated state to generate heat, and then the motor 206 is started, and at this time the motor 206 drives the transmission shaft 204 to start rotating, and then the transmission shaft 204 drives the aluminum conveying belt 205 to start conveying the material, and at the same time the heating wire 213 heats the transmission shaft 204, and then the heat is transmitted to the surface of the aluminum conveying belt 205 through the transmission shaft 204, and then the internal fibers of the material are softened, and then the material is sent to the top of the pressing table 106, and then the staff puts the pressed material into the middle of the fixed shaft two 214 and the fixed shaft one 209, and at the same time the water pump 207 transmits the cooling liquid into the fixed shaft two 214 and the fixed shaft one 209 through the conveying pipeline 208, and then after a period of time, the return pipeline 211 returns the overheated cooling liquid to cool, and then it is transmitted back through the conveying pipeline 208, and then the material is taken out from the middle of the cooled fixed shaft two 214 and the fixed shaft one 209, so as to achieve the effect of shaping.

[0037] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.

Claims

1. A calender device for paper product production, comprising a calender device (1) and a motor (101), characterized in that: The flat device (1) is provided with heating and refrigeration mechanism (2) on both sides, the motor one (101) outer wall fixedly connected with fixed block one (116), the motor one (101) bottom output shaft is fixedly connected with rotating shaft one (110) through the shaft coupling, the fixed block one (116) outer wall fixedly connected with the shell (102), the rotating shaft one (110) outer surface extends to the outside through the fixed block one (116), the rotating shaft one (110) outer surface fixedly connected with worm (111), the shell (102) inner wall rotationally connected with rotating shaft two (112).

2. A calender for paper production according to claim 1, characterized in that The rotating shaft two (112) outer surface fixedly connected with worm gear (113), the worm gear (113) is engaged with the worm (111), the rotating shaft two (112) outer surface fixedly connected with gear (114), the shell (102) is internally provided with rack groove (115), the rack groove (115) is provided with two.

3. A calender for paper production according to claim 2, characterized in that The rack groove (115) inner wall is slidably connected with rack (103), the rack (103) top fixedly connected with limit round block (104), the rack (103) is engaged with the gear (114), the rack (103) bottom fixedly connected with pressing plate (105), the fixed block one (116) internally provided with limit block (108).

4. The calendering device for paper production according to claim 3, wherein The pressing plate (105) outer wall fixedly connected with limit groove (109), the limit groove (109) outer surface is slidably connected with the limit block (108) inner wall, the fixed block one (116) outer wall fixedly connected with pressing table (106), the pressing table (106) bottom fixedly connected with support column one (107).

5. A paper product production leveling device according to claim 1, characterized in that: The heating and refrigeration mechanism (2) comprises a base (201), the base (201) top and support column one (107) bottom fixedly connected, the base (201) top fixedly connected with a plurality of support column two (202), the support column two (202) top fixedly connected with transmission shell (203).

6. A calender for paper production according to claim 5, characterized in that The transmission shell (203) outer wall fixedly connected with motor two (206), the motor two (206) bottom output shaft is fixedly connected with transmission shaft (204) through the shaft coupling, the transmission shaft (204) internally fixedly connected with heating wire (213), the transmission shaft (204) outer surface transmission connection with aluminum conveyor belt (205).

7. A calender for paper production according to claim 6, characterized in that The base (201) top fixedly connected with fixed block two (210), the fixed block two (210) inner wall fixedly connected with fixed shaft one (209), the fixed shaft one (209) outer wall fixedly connected with conveying pipeline (208), the conveying pipeline (208) bottom fixedly connected with water pump (207).

8. A calender for paper production according to claim 7, characterized in that The water pump (207) top fixedly connected with backflow pipeline (211), the backflow pipeline (211) outer wall fixedly connected with fixed shaft two (214), the fixed shaft two (214) away from the backflow pipeline (211) one end outer wall fixedly connected with connecting pipeline (212), the connecting pipeline (212) outer wall and fixed shaft one (209) inner wall fixedly connected.