Transparent film feeding mechanism

Abstract

The utility model provides a transparent film feeding mechanism which comprises a working table top, a middle supporting body, a first film taking position, a raw material placing position, a moving structure, a film carrying structure, a material throwing position separating platform, a material throwing box and a second film taking position. The first film taking station is fixedly mounted at the top of the middle supporting body, and the raw material placing station is fixedly mounted at the rear end of the working table; the moving structure is fixedly installed on the surface of the working table top and located on one side of the middle supporting body. The film carrying structure is installed on the moving structure, the material throwing position separating platform is installed on the front side surface of the middle supporting body, and the material throwing box is placed under the material throwing position separating platform. The second film taking position is fixedly mounted on the rear side of the surface of the working table; due to the arrangement of the raw material placing station and the material throwing station separation platform, the precision is high during separation, the film separation work can be automatically carried out, and a large amount of manual operation is not needed.

Description

TECHNICAL FIELD

[0001] The utility model relates to transparent film loading technology field especially relates to a transparent film loading mechanism. BACKGROUND

[0002] As an important industrial material, transparent film is widely used in packaging, electronics, medical and food and other fields. With the increasing demand for efficiency, quality and automation degree of industrial production, the processes such as film feeding, transmission, separation and waste treatment are particularly important. In these production links, the performance of film processing equipment directly affects the product quality and production efficiency. Film material is usually in roll shape, which is light, thin, easy to damage and wrinkled. This puts higher requirements on the design and process of the equipment. The traditional film processing process needs to guide the feeding of raw film, shape separation and waste collection. The process is complex and requires precise mechanical control. In order to meet the demand of large-scale production, enterprises put forward higher expectations for the automation degree, operation stability and waste management efficiency of related equipment. At the same time, with the diversification development of different film materials and specifications, the market urgently needs an automatic processing equipment with higher adaptability and flexibility to meet the changing industrial demand.

[0003] Therefore, it is necessary to invent a transparent film loading mechanism. SUMMARY

[0004] In order to solve the above technical problems, the utility model provides a kind of transparent film loading mechanism to solve the problem that the existing transparent film loading structure still has insufficient precision when separating, cannot automatically separate film, and needs a lot of manual operation. A kind of transparent film loading mechanism, including workbench, middle support, first film taking position, raw material placement station, moving structure, film carrying structure, throwing material position separation platform, throwing material box and second film taking position, wherein: middle support is fixedly installed on the front side of the surface of workbench, and first film taking position is fixedly installed on the top of middle support, and raw material placement station is fixedly installed on the rear end of workbench;The moving structure is fixedly installed on the surface of workbench and is located on one side of middle support;The film carrying structure is installed on the moving structure, and the throwing material position separation platform is installed on the front side surface of middle support, and the throwing material box is placed directly below the throwing material position separation platform;Second film taking position is fixedly installed on the rear side of the surface of workbench.

[0005] The raw material placement station includes a supporting substrate, a new material roll station, a guide roller, a film separation sheet metal and a waste roll station, and the supporting substrate is fixedly installed at the rear end of the work table, and the new material roll station is rotatably installed obliquely above the supporting substrate; the guide roller is rotatably installed in the middle position of the surface of the supporting substrate, and the film separation sheet metal is fixedly installed at the front end of the supporting substrate, and the waste roll station is rotatably installed obliquely below the supporting substrate.

[0006] The throwing material separation platform includes a rotating base, a supporting platform, a driving push rod, a homing guide column and a separation support platform, and one end of the rotating base is rotatably mounted on the front side of the intermediate support body through a servo motor, and the support platform is fixedly mounted on the surface of the rotating base; the supporting platform is fixedly mounted on the middle position of the driving push rod, and the separation support platform is fixedly mounted on the top of the driving push rod, and the homing guide columns are fixedly mounted below the four corners of the separation support platform and are slidably mounted inside the support platform.

[0007] The supporting base plate inside the raw material placement station adopts a group of metal plates perpendicular to the work table, and a new coil is placed on the surface of the new material roll station, and a film of a specified shape is punched out on the surface of the new coil; the new coil on the surface of the new material roll station bypasses the guide roller and the film separation sheet metal and is finally wound on the waste roll station; the film separation sheet metal adopts a piece of metal plate, the material roll on its surface forms an acute angle here and extends backward to the waste roll station, which has the following functions: ① Placing new coils: providing the initial placement position of the film raw material through the new material roll station to ensure the stable installation and rotation feeding of the new coil; ② Guiding the film path: using the guide roller to guide the film The guide film is smoothly transferred from the new material roll station to the separation position to avoid path deviation or jamming; ③ Complete the separation of film and waste: Through the sharp-angle structure of the film separation sheet metal, the film is effectively separated from its carrier or waste, ensuring the subsequent film processing and waste disposal; ④ Waste winding and collection: Use the waste roll station to wind and collect the separated waste to avoid scattered accumulation of waste, keep the working environment clean and facilitate centralized treatment of waste: ⑤ Ensure the continuity of film feeding: Through the optimized design of the overall structure, such as the stable support of the supporting substrate, ensure the smooth unfolding, separation and waste disposal of the new material roll, and ensure the continuous operation of the entire loading mechanism.

[0008] The whole throwing material position separation platform can be reciprocating rotated by 180 degrees through the driving of the servo motor, and the surface of the separation support table is provided with a groove consistent with the shape of the film, and the position of the separation support table is matched with the film carrying structure; the separation support table can be rotated downward through the driving of the servo motor, so that the grooves of the separation support table face downward, and a part of the waste in the separation support table falls into the inside of the throwing material box, which has the following effects: ① separation of the film and the waste: the film is fixed and separated from the waste through the grooves on the separation support table and the shape matching with the film, so that the accuracy and efficiency of the separation process are ensured; ② waste discharge treatment: the waste falls into the throwing material box through the rotation function of the separation support table when the grooves face downward, so that the waste is collected and the subsequent operation of the equipment is avoided; ③ preparation for film carrying: the separated film is temporarily fixed on the separation support table and waits for the film carrying structure to further transmit and process the film; ④ flexible motion mechanism: the rotation base driven by the servo motor realizes the 180-degree reciprocating rotation of the throwing material position separation platform, and flexibly responds to different operation requirements; ⑤ positioning and homing function: the homing guide column ensures that the separation support table can be accurately homed after completing the rotation or separation operation, and is matched with the support platform, so that the stability and repeatability of the operation are ensured.

[0009] Compared with the prior art, the utility model has the following beneficial effects:

[0010] 1. The raw material placing station has the following effects: ① placing new roll material: the new material roll station provides the initial placing position of the film raw material, and ensures the stable installation and rotation of the new roll material; ② guiding the film path: the guide roller is used to guide the film to flow from the new material roll station to the separation position, so that the path deviation or jamming is avoided; ③ separating the film from the waste: the acute angle structure of the film separation plate effectively separates the film from the carrier or the waste, so that the subsequent processing of the film and the treatment of the waste are ensured; ④ winding and collecting the waste: the waste roll station is used to wind and collect the separated waste, so that the waste is not scattered and accumulated, the working environment is kept clean, and the waste is conveniently collected and treated; and ⑤ ensuring the continuity of the film feeding: the overall structure is optimized, such as the stable support of the support base plate, so that the new material roll is smoothly unfolded, separated and treated, and the continuous operation of the whole feeding mechanism is ensured.

[0011] 2. The throwing material position separation platform has the following effects: ① separating the film from the waste: the grooves on the separation support table are matched with the shape of the film, so that the film is fixed and separated from the waste, and the accuracy and efficiency of the separation process are ensured; ② waste discharge treatment:

[0012] Through the rotation function of the separation support table, the waste will fall into the throwing box when the groove is downward, the centralized collection of the waste is completed, and the subsequent operation of the equipment is avoided; 3, preparing for film transportation: the separated film is temporarily fixed on the separation support table, waiting for the film transportation structure to further transport and process it; 4, providing flexible motion mechanism: through the rotation base driven by the servo motor, the 180-degree reciprocating rotation of the throwing position separation platform is realized, and different operation requirements are flexibly responded; 5, positioning and homing function: the homing guide column ensures that the separation support table can be accurately homed after completing the rotation or separation operation, and is matched with the support platform, so that the stability and repeatability of operation are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is a structural schematic diagram of the utility model.

[0014] Figure 2 is an enlarged view of A of the utility model.

[0015] Figure 3 is an enlarged view of B of the utility model.

[0016] In the drawing:

[0017] Workbench 1, middle support body 2, first film taking position 3, raw material placing station 4, support base plate 41, new material roll station 42, guide roller 43, film separation plate 44, waste roll station 45, moving structure 5, film transportation structure 6, throwing position separation platform 7, rotation base 71, support platform 72, driving push rod 73, homing guide column 74, separation support table 75, throwing box 8, second film taking position 9. DETAILED DESCRIPTION

[0018] In order to enable personnel in the art to better understand the utility model scheme, the technical scheme in the utility model embodiment will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the utility model.

[0019] As shown in the accompanying Figure 1 to the accompanying Figure 3 .

[0020] The utility model provides a kind of transparent film loading mechanism, including workbench surface 1, middle support 2, first film taking position 3, raw material placement station 4, moving structure 5, film carrying structure 6, throw material position separation platform 7, throw material box 8 and second film taking position 9, wherein: middle support 2 is fixedly installed in the front side of the surface of workbench surface 1, and first film taking position 3 is fixedly installed in the top of middle support 2, and raw material placement station 4 is fixedly installed in the rear end of workbench surface 1;The moving structure 5 is fixedly installed on the surface of workbench surface 1 and is located in the side of middle support 2;The film carrying structure 6 is installed on moving structure 5, and throw material position separation platform 7 is installed on the front side surface of middle support 2, and throw material box 8 is placed directly below throw material position separation platform 7;Second film taking position 9 is fixedly installed on the rear side of the surface of workbench surface 1.

[0021] Raw material placement station 4 includes support substrate 41, new material roll station 42, guide roller 43, film separation sheet metal 44 and waste roll station 45, and support substrate 41 is fixedly installed in the rear end of workbench surface 1, and new material roll station 42 is rotatably installed obliquely above support substrate 41;The guide roller 43 is rotatably installed in the middle position of the surface of support substrate 41, and the film separation sheet metal 44 is fixedly installed in the front end of support substrate 41, and the waste roll station 45 is rotatably installed obliquely below support substrate 41.

[0022] Throw material position separation platform 7 includes rotating base 71, support platform 72, drive push rod 73, homing guide column 74 and separation support table 75, and one end of rotating base 71 is rotatably installed on the front side of middle support 2 by servo motor, and support platform 72 is fixedly installed on the surface of rotating base 71;The middle position of drive push rod 73 is fixedly installed with support platform 72, and separation support table 75 is fixedly installed on the top of drive push rod 73, and homing guide column 74 is fixedly installed below the four corners of separation support table 75 and is slidably installed in the inside of support platform 72.

[0023] Support substrate 41 inside raw material placement station 4 adopts a group of metal plates perpendicular to workbench surface 1, and new roll material is placed on the surface of new material roll station 42, and the surface of new roll material is punched into film of specified shape;The new roll material on the surface of new material roll station 42 passes guide roller 43 and film separation sheet metal 44 and is finally wound on waste roll station 45;The new roll material on the surface of film separation sheet metal 44 forms an acute angle here, and extends to waste roll station 45.

[0024] The whole throwing material position separation platform 7 can be reciprocally rotated by 180 degrees driven by a servo motor, and the surface of the separation support table 75 is provided with a groove consistent with the shape of the film. The position of the separation support table 75 matches the film conveying structure 6; the separation support table 75 can be rotated downward driven by a servo motor, so that the grooves of the separation support table 75 are downward, and a part of the waste inside the separation support table 75 falls into the inside of the throwing material box 8 when the grooves of the separation support table 75 are downward.

[0025] Compared with the prior art, the transparent film feeding mechanism has the following significant advantages:

[0026] 1. High degree of automation

[0027] Film conveying and waste treatment integration: The equipment realizes the full automation operation of film separation, conveying and waste discharge through the film conveying structure 6 and the throwing material position separation platform 7, reducing manual intervention.

[0028] Servo motor drive: The throwing material position separation platform 7 realizes precise rotation and positioning through a servo motor, ensuring that the separation and discharge process is fast, efficient and controllable.

[0029] 2. Precise separation and waste treatment

[0030] Separation support table 75 groove design: The groove shape is consistent with the film shape, ensuring the accuracy of film and waste separation, avoiding misoperation or incomplete separation.

[0031] Waste centralized collection: Waste is directly discharged into the throwing material box 8 through the rotation of the separation support table 75, reducing the pollution of waste residues to the equipment and environment.

[0032] 3. Modular design to improve flexibility

[0033] Each functional component, such as the raw material placement station 4, the throwing material position separation platform 7, and the film conveying structure 6, is independently designed, facilitating installation, maintenance, and upgrading, and adapting to different film specifications and production needs.

[0034] 4. Optimization of film transmission and path design

[0035] Guide roller 43 and film separation sheet metal 44: The design is scientific and reasonable, effectively avoiding film path deviation and jamming, and improving transmission stability.

[0036] Path simplification: The transmission path from the new material roll station 42 to the waste roll station 45 is short and intuitive, reducing errors and failure rates during transmission.

[0037] 5. Improve production efficiency and stability

[0038] Through precise separation and handling, it reduces film loss and waste residue, improves the continuity and reliability of the production line.

[0039] Automated design significantly reduces labor intensity of manual operation and improves production capacity.

[0040] 6、Save space and maintenance cost

[0041] Compact design: The equipment structure is compact, and the functional areas are reasonably distributed, which is suitable for limited space in production workshop.

[0042] Reduce manual intervention: automatic separation and waste treatment, reduce the risk of manual operation and the cost of later maintenance.

[0043] 7、Adaptability

[0044] According to different film shapes and specifications, the equipment configuration can be adjusted to adapt to various film processing needs, enhance the universality and market competitiveness of the equipment.

[0045] Summary

[0046] Compared with the prior art, the equipment realizes efficient automation of film feeding, separation, handling and waste treatment, not only improves production efficiency and quality, but also reduces operation cost and labor dependence, and has significant market competitive advantage.

[0047] Using the technical scheme of the utility model or the technical scheme of the utility model inspired by the technical personnel in the art, a similar technical scheme is designed to achieve the above technical effect, which falls within the protection scope of the utility model.

Claims

1. A transparent film upper mechanism, characterized in that: The utility model provides a kind of film production line, including workbench (1), intermediate support (2), first film taking position (3), raw material placement station (4), moving structure (5), film carrying structure (6), throw material position separation platform (7), throw material box (8) and second film taking position (9), wherein: intermediate support (2) is fixedly installed on the front side of the surface of workbench (1), and first film taking position (3) is fixedly installed on the top of intermediate support (2), and raw material placement station (4) is fixedly installed on the rear end of workbench (1);The moving structure (5) is fixedly installed on the surface of workbench (1) and is located at one side of intermediate support (2);The film carrying structure (6) is installed on moving structure (5), and throw material position separation platform (7) is installed on the front side surface of intermediate support (2), and throw material box (8) is placed directly below throw material position separation platform (7);Second film taking position (9) is fixedly installed on the rear side of the surface of workbench (1).

2. The transparent film upper loading mechanism of claim 1, wherein: The raw material placement station (4) includes support base plate (41), new material roll station (42), guide roller (43), film separation sheet metal (44) and waste material roll station (45), and the support base plate (41) is fixedly installed on the rear end of the workbench (1), and the new material roll station (42) is rotatably installed obliquely above the support base plate (41);The guide roller (43) is rotatably installed at the middle position of the surface of the support base plate (41), and the film separation sheet metal (44) is fixedly installed at the front end of the support base plate (41), and the waste material roll station (45) is rotatably installed obliquely below the support base plate (41).

3. The transparent film feeding mechanism according to claim 1, characterized in that: The throw material position separation platform (7) includes rotating base (71), support platform (72), drive push rod (73), homing guide column (74) and separation support table (75), and one end of the rotating base (71) is rotatably installed on the front side of the intermediate support (2) by a servo motor, and the support platform (72) is fixedly installed on the surface of the rotating base (71);The middle position of the drive push rod (73) is fixedly installed with the support platform (72), and the separation support table (75) is fixedly installed on the top of the drive push rod (73), and the homing guide column (74) is fixedly installed below the four corners of the separation support table (75) and is slidingly installed in the inside of the support platform (72).

4. The transparent film upper loading mechanism of claim 2, wherein: The support base plate (41) inside the raw material placement station (4) adopts a group of metal plates perpendicular to the workbench (1), and the surface of the new material roll station (42) is placed with new roll material, and the surface of the new roll material is punched into a film of a specified shape;The new roll material on the surface of the new material roll station (42) passes through the guide roller (43) and the film separation sheet metal (44) and is finally wound on the waste material roll station (45);The film separation sheet metal (44) adopts a metal plate, and the roll material on the surface thereof forms an acute angle here and extends backward to the waste material roll station (45).

5. The transparent film feed mechanism of claim 3, wherein: The whole of the throwing material position separation platform (7) can be driven by a servo motor to reciprocate 180 degrees, and the surface of the separation support table (75) is provided with a groove consistent with the shape of the film, and the position of the separation support table (75) matches the film carrying structure (6); the separation support table (75) can be driven downward by a servo motor, so that the separation support table (75) is downwardly grooved, and when the separation support table (75) is downwardly grooved, a part of the waste inside the separation support table (75) falls into the inside of the throwing material box (8).

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