Device for automatically repairing missing pieces of flower basket

By designing an automatic wafer-replacing device for missing wafers in the flower basket and utilizing the coordinated work of the detection mechanism and the wafer-replacing mechanism, the problems of alarm shutdown and wafer drop caused by missing wafers when equipping the flower basket with silicon wafers are solved, automatic wafer replenishment is achieved, production efficiency is improved and costs are reduced.

CN223471582UActive Publication Date: 2025-10-24CHUZHOU YIJING PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422633701.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-24
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Existing flower basket equipment silicon wafer devices may run out of wafers during loading, resulting in frequent alarm shutdowns, affecting production capacity, and may cause wafer drop and manual rework, increasing production costs.

Method used

An automatic wafer-replacing device for missing wafers in a flower basket is designed, which includes a detection mechanism and a patching mechanism. Through the coordinated work of a motor component, a rotating component and a connecting component, automatic detection and patching of missing wafers in the flower basket can be achieved, ensuring timely replenishment of silicon wafers.

Benefits of technology

It realizes timely detection of missing pieces and automatic replacement of pieces on the machine, reduces rework and piece picking processes, saves production costs, and avoids time-consuming and labor-intensive manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for automatically repairing a missing piece of a flower basket, and the device comprises a detection mechanism which comprises a pedestal, a detection assembly disposed on one side of the pedestal, a transportation assembly disposed on the pedestal, a motor assembly disposed on one side of the pedestal, a connection assembly disposed on the motor assembly, a rotation assembly disposed on the motor assembly, and a movable assembly disposed on the pedestal. The patch repairing mechanism comprises a base table, and a patch repairing assembly is arranged on the base table. The motor assembly works to enable the rotating assembly to rotate, the connecting assembly drives the movable assembly to rotate, the containing plate and the wafer-lacking flower basket can be intercepted in a certain area, and the detection assembly works to detect the wafer-lacking flower basket and observe whether wafer lacking exists in the wafer-lacking flower basket or not; when wafer missing exists, a second silicon wafer in the wafer repairing basket can be placed in the wafer-missing basket through the wafer repairing assembly for automatic wafer repairing, and after wafer repairing is completed, the motor assembly works to control the rotating assembly and the movable assembly to work, so that the wafer-missing basket after wafer repairing is convenient to convey.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic field, concretely is a kind of device that flower basket is short of piece and is automatically filled. BACKGROUND

[0002] Flower basket is equipped with silicon piece generally in assembly line work, and the existing device can be short of piece when being equipped with silicon piece to flower basket, to cause the short piece in flower basket.Due to monitoring after short piece in flower basket by production line staff when being loaded on diffusion machine, if short piece in flower basket is not monitored when being loaded, alarm shutdown can frequently appear, and production line is taken piece and is consumed, to cause the influence of production capacity, if unloading, it can also cause piece drop, pick piece, cause artificial pick piece rework and broken piece loss etc., greatly increase production cost.

[0003] In order to be able to detect short piece on machine and automatically fill it in time, reduce rework and pick piece process, thereby saving production cost, avoid artificial operation to cause time and energy consumption.Therefore, to solve the above problems, we need to design a kind of device that flower basket is short of piece and is automatically filled. SUMMARY

[0004] The purpose of this section is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] To solve the above technical problems, according to one aspect of the utility model, the utility model provides the following technical scheme:

[0006] A kind of device that flower basket is short of piece and is automatically filled, it includes:

[0007] Detection mechanism, including base, the detection assembly is arranged on one side of the base, the transport assembly is arranged on the base, the motor assembly is arranged on one side of the base, the connecting assembly is arranged on the motor assembly, the rotating assembly is arranged on the motor assembly, the movable assembly is arranged on the base, the placing plate is arranged on the transport assembly, the short piece flower basket is arranged on the placing plate, a plurality of first silicon pieces are arranged in the short piece flower basket;

[0008] Filling mechanism, including base, the filling assembly is arranged on the base, the filling flower basket is fixedly connected on the base, a plurality of second silicon pieces are arranged in the filling flower basket.

[0009] As a preferred scheme of the flower basket missing piece automatic patching device, the detection assembly comprises a first motor, a first screw rod, a lifting plate, a detector and a box body, the first motor is fixedly connected to the box body, the first screw rod is fixedly connected to the first motor, the detector is fixedly connected to the lifting plate, one side of the box body is provided with an inner groove, and the lifting plate is slidingly connected in the inner groove.

[0010] As a preferred scheme of the flower basket missing piece automatic patching device, the transportation assembly comprises a second motor, a transportation belt, a first motor base, a driving wheel and a driven wheel, the second motor is fixedly connected to the first motor base, the second motor is fixedly connected with the driving wheel, the driving wheel is rotatably connected to the base, the driven wheel is rotatably connected to the base, the driving wheel is in transmission connection with one side of the transportation belt, and the driven wheel is in transmission connection with the other side of the transportation belt.

[0011] As a preferred scheme of the flower basket missing piece automatic patching device, the motor assembly comprises a driving motor, a second motor base, a first bevel gear, a second bevel gear and a first rotating roller, the driving motor is fixedly connected to the second motor base, the first bevel gear is fixedly connected to the power output end of the driving motor, the second bevel gear is fixedly connected to the first rotating roller, and the first bevel gear is rotatably connected with the second bevel gear.

[0012] As a preferred scheme of the flower basket missing piece automatic patching device, the connecting assembly comprises a first gear, a conveying belt, a second gear and a second rotating roller, the first gear is fixedly connected to the first rotating roller, the second gear is fixedly connected to the second rotating roller, the first gear is meshed with the conveying belt, and the second gear is meshed with the conveying belt.

[0013] As a preferred scheme of the flower basket missing piece automatic patching device, the rotating assembly comprises a first rotating plate, a buffer plate, a spring and a sliding rod, the first rotating plate is fixedly connected to the first rotating roller, the sliding rod is fixedly connected to the buffer plate, one side of the spring is fixedly connected to the buffer plate, the other side of the spring is fixedly connected to the first rotating plate, and the sliding rod is slidingly connected to the first rotating plate.

[0014] As a preferred scheme of the flower basket missing piece automatic patching device, the movable assembly comprises a second rotating plate, a third bevel gear, a fourth bevel gear and a rotating shaft, one side of the base is fixedly connected with a fixed plate, the third bevel gear is fixedly connected to the top of the second rotating roller, the fourth bevel gear is fixedly connected to the rotating shaft, the third bevel gear is engaged with the fourth bevel gear, and the rotating shaft is rotatably connected to the fixed plate.

[0015] As a preferred scheme of the flower basket missing piece automatic patching device, the patching assembly comprises a third motor, a fixed frame, a mechanical arm, a second screw rod and a sliding block, the third motor is fixedly connected to one side of the fixed frame, the second screw rod is fixedly connected to the third motor, the fixed frame is fixedly connected to the base, the sliding block is located on the second screw rod, and the mechanical arm is fixedly connected with the sliding block.

[0016] Compared with the prior art, the device has the beneficial effects that when the device is used, the rotating assembly is rotated through the motor assembly, the movable assembly is rotated through the connecting assembly, the placing plate and the missing piece flower basket can be intercepted in a certain area, the missing piece flower basket can be detected through the detection assembly at the moment, and whether the missing piece exists in the missing piece flower basket and the like can be observed; when the missing piece exists, the second silicon piece in the patching flower basket can be placed into the missing piece flower basket to automatically patch the missing piece through the patching assembly, and after the patching is completed, the rotating assembly and the movable assembly can be controlled to work through the motor assembly, so that the transport assembly can convey the missing piece flower basket after the patching. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the present application will be described in detail below in combination with the drawings and detailed embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor. Among them:

[0018] Figure 1 It is an overall structure front view of the flower basket missing piece automatic patching device of the present application;

[0019] Figure 2 It is an overall structure side view of the flower basket missing piece automatic patching device of the present application;

[0020] Figure 3 It is a schematic view of the transport assembly of the flower basket missing piece automatic patching device of the present application;

[0021] Figure 4 Figure is a rotating assembly in the device for automatic patching of missing pieces of flower basket of the utility model;

[0022] Figure 5 Figure is a patch assembly in the device for automatic patching of missing pieces of flower basket of the utility model;

[0023] Figure 6 Figure is a rotating assembly in the device for automatic patching of missing pieces of flower basket of the utility model; Figure 3 Figure is a rotating assembly in the device for automatic patching of missing pieces of flower basket of the utility model; DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purpose, features and advantages of the utility model more apparent, obvious and easy to understand, the specific embodiments of the utility model will be described in detail below with reference to the drawings.

[0025] Secondly, the utility model is described in detail in combination with the schematic view, and in the detailed description of the utility model embodiments, for the convenience of description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic view is only an example, which should not limit the scope of protection of the utility model herein. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in the actual manufacture.

[0026] In order to make the purpose, technical scheme and advantages of the utility model more clear, the embodiments of the utility model will be described in further detail below with reference to the drawings.

[0027] Please refer to Figures 1-6 The utility model provides a device for automatic patching of missing pieces of flower basket, which comprises:

[0028] The detection mechanism 100 comprises a base 101, one side of the base 101 is provided with a detection assembly 110, the base 101 is provided with a conveying assembly 120, one side of the base 101 is provided with a motor assembly 130, the motor assembly 130 is provided with a connecting assembly 140, the motor assembly 130 is provided with a rotating assembly 150, the base 101 is provided with a movable assembly 160, the conveying assembly 120 is provided with a placing plate 102, the placing plate 102 is provided with a missing piece flower basket 103, and a plurality of first silicon wafers 104 are arranged in the missing piece flower basket 103.

[0029] The patch mechanism 200 comprises a base 201, the base 201 is provided with a patch assembly 210, the base 201 is fixedly connected with a patch flower basket 202, and a plurality of second silicon wafers 203 are arranged in the patch flower basket 202.

[0030] Specifically, by working of the motor assembly 130, the rotating assembly 150 is rotated, the wafer basket 103 is intercepted, the detection assembly 110 can detect whether the wafer basket 103 is missing, meanwhile, by driving the movable assembly 160 to rotate through the connecting assembly 140, the wafer basket behind can be avoided to move to the detection area, affecting the operation of the device; when the detection assembly 110 detects that the wafer basket 103 is missing, the second wafer 203 in the wafer basket 202 can be moved to the wafer basket 103 through the patch assembly 210; after the patching is completed, by working of the motor assembly 130, the rotating assembly 150 is rotated again, the wafer basket 103 is transported out, meanwhile, by driving the movable assembly 160 to work through the connecting assembly 140, the wafer basket 103 behind can be transported to the detection area, facilitating the detection assembly 110 to detect whether the wafer basket 103 is missing.

[0031] Please refer to Figures 1-2 The detection assembly 110 comprises a first motor 110a, a first lead screw 110b, a lifting plate 110c, a detector 110d and a box body 110e, the first motor 110a is fixedly connected to the box body 110e, the first lead screw 110b is fixedly connected to the first motor 110a, the detector 110d is fixedly connected to the lifting plate 110c, and the box body 110e is provided with an inner groove on one side.

[0032] Specifically, by working of the first motor 110a, the first lead screw 110b is rotated, the lifting plate 110c drives the detector 110d to ascend and descend, and different models and sizes of wafer baskets 103 can be detected whether they are missing.

[0033] Please refer to Figures 1-3 The transportation assembly 120 comprises a second motor 120a, a transportation belt 120b, a first motor base 120c, a driving wheel 120d and a driven wheel 120e, the second motor 120a is fixedly connected to the first motor base 120c, the second motor 120a is fixedly connected with the driving wheel 120d, the driving wheel 120d is rotatably connected to the base 101, the driven wheel 120e is rotatably connected to the base 101, the driving wheel 120d is drivingly connected with one side of the transportation belt 120b, and the driven wheel 120e is drivingly connected with the other side of the transportation belt 120b.

[0034] Specifically, by working of the second motor 120a, the driving wheel 120d drives the transportation belt 120b to rotate, so that the placement plate 102 and the wafer basket 103 on the transportation belt 120b can be moved, facilitating transportation.

[0035] Please refer to Figures 1-6The motor assembly 130 comprises a driving motor 130a, a second motor base 130b, a first bevel gear 130c, a second bevel gear 130d and a first rotating roller 130e, the driving motor 130a is fixedly connected to the second motor base 130b, the first bevel gear 130c is fixedly connected to the power output end of the driving motor 130a, the second bevel gear 130d is fixedly connected to the first rotating roller 130e, and the first bevel gear 130c is rotatably connected to the second bevel gear 130d. The connecting assembly 140 comprises a first gear 140a, a conveying belt 140b, a second gear 140c and a second rotating roller 140d, the first gear 140a is fixedly connected to the first rotating roller 130e, the second gear 140c is fixedly connected to the second rotating roller 140d, the first gear 140a is engaged with the conveying belt 140b, and the second gear 140c is engaged with the conveying belt 140b. The rotating assembly 150 comprises a first rotating plate 150a, a buffer plate 150b, a spring 150c and a sliding rod 150d, the first rotating plate 150a is fixedly connected to the first rotating roller 130e, the sliding rod 150d is fixedly connected to the buffer plate 150b, one side of the spring 150c is fixedly connected to the buffer plate 150b, the other side of the spring 150c is fixedly connected to the first rotating plate 150a, and the sliding rod 150d is slidingly connected to the first rotating plate 150a. The movable assembly 160 comprises a second rotating plate 160a, a third bevel gear 160b, a fourth bevel gear 160c and a rotating shaft 160d, one side of the base 101 is fixedly connected with a fixed plate 101a, the third bevel gear 160b is fixedly connected to the top of the second rotating roller 140d, the fourth bevel gear 160c is fixedly connected to the rotating shaft 160d, the third bevel gear 160b is engaged with the fourth bevel gear 160c, the rotating shaft 160d is rotatably connected to the fixed plate 101a, and the second rotating plate 160a is fixedly connected to the rotating shaft 160d.

[0036] Specifically, by driving the motor 130a to work, the first rotating roller 130e can drive the first rotating plate 150a to rotate, the placing plate 102 can be intercepted and limited, and the wafer flower basket 103 on the placing plate 102 can be in the detection area to facilitate detection of whether the wafer is missing; further, by the buffer plate 150b and the spring 150c, the placing plate 102 can be buffered, so as to avoid the placing plate 102 from colliding with the buffer plate 150b when moving on the conveying belt 120b, causing the wafer flower basket 103 on the placing plate 102 to vibrate and adversely affecting the first silicon wafer 104; at the same time, when the driving motor 130a works, the first rotating roller 130e drives the conveying belt 140b to rotate, the second rotating roller 140d rotates, the third bevel gear 160b meshes with the fourth bevel gear 160c, the rotating shaft 160d rotates, the second rotating plate 160a rotates, and thus the subsequent wafer flower basket 103 can be prevented from moving to the detection area during detection, which affects the detection and also adversely affects the subsequent wafer.

[0037] Please refer to Figures 1-2 and Figure 5 The wafer assembly 210 includes a third motor 210a, a fixed frame 210b, a mechanical arm 210c, a second screw rod 210d and a sliding block 210e, the third motor 210a is fixedly connected to one side of the fixed frame 210b, the second screw rod 210d is fixedly connected to the third motor 210a, the fixed frame 210b is fixedly connected to the base 201, the sliding block 210e is located on the second screw rod 210d, and the mechanical arm 210c is fixedly connected to the sliding block 210e.

[0038] Specifically, when there is a missing wafer in the wafer flower basket 103, the third mechanical arm 210c can take out the second silicon wafer 203 in the wafer flower basket 202 and place it into the wafer flower basket 103; further, by working of the third motor 210a, the second screw rod 210d rotates to drive the sliding block 210e to move, so that the mechanical arm 210c can take out the second silicon wafer 203 from the wafer flower basket and place the second silicon wafer 203 at the missing wafer position in the wafer flower basket 103, and thus the wafer filling can be completed.

[0039] Although the utility model has been described in the foregoing with reference to the embodiments, various improvements can be made and equivalent parts can be replaced without departing from the scope of the utility model. In particular, as long as there is no structural conflict, the features in the embodiments disclosed by the utility model can be combined in any way, and the combinations are not described in the specification due to the consideration of omitting the length and saving the resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A device for automatically patching missing patches of a flower basket, characterized in that, Include: Detection mechanism (100), including the base (101), one side of the base (101) is provided with detection assembly (110), the base (101) is provided with transport assembly (120), one side of the base (101) is provided with motor assembly (130), the motor assembly (130) is provided with connecting assembly (140), the motor assembly (130) is provided with rotating assembly (150), the base (101) is provided with activity assembly (160), the transport assembly (120) is provided with placing plate (102), the placing plate (102) is provided with missing piece flower basket (103), a plurality of first silicon wafer (104) are provided in the missing piece flower basket (103); Patch mechanism (200), including the base (201), the base (201) is provided with patch assembly (210), the base (201) is fixedly connected with patch flower basket (202), a plurality of second silicon wafer (203) are provided in the patch flower basket (202).

2. The apparatus for automatically patching missing pieces of a flower basket according to claim 1, wherein, The detection assembly (110) includes a first motor (110a), a first screw rod (110b), a lifting plate (110c), a detector (110d) and a box (110e), the first motor (110a) is fixedly connected to the box (110e), the first screw rod (110b) is fixedly connected to the first motor (110a), the detector (110d) is fixedly connected to the lifting plate (110c), one side of the box (110e) is provided with an inner groove, and the lifting plate (110c) is slidably connected in the inner groove.

3. The apparatus for automatically patching missing pieces of a flower basket according to claim 2, wherein, The transport assembly (120) includes a second motor (120a), a transport belt (120b), a first motor base (120c), a driving wheel (120d) and a driven wheel (120e), the second motor (120a) is fixedly connected to the first motor base (120c), the second motor (120a) is fixedly connected with the driving wheel (120d), the driving wheel (120d) is rotatably connected to the base (101), the driven wheel (120e) is rotatably connected to the base (101), the driving wheel (120d) is drivingly connected with one side of the transport belt (120b), and the driven wheel (120e) is drivingly connected with the other side of the transport belt (120b).

4. The apparatus for automatically patching missing patches of a flower basket according to claim 1, wherein, The motor assembly (130) includes a drive motor (130a), a second motor base (130b), a first bevel gear (130c), a second bevel gear (130d) and a first rotating roller (130e), the drive motor (130a) is fixedly connected to the second motor base (130b), the first bevel gear (130c) is fixedly connected to the power output end of the drive motor (130a), the second bevel gear (130d) is fixedly connected to the first rotating roller (130e), and the first bevel gear (130c) is rotatably connected with the second bevel gear (130d).

5. The apparatus for automatically patching missing pieces of a flower basket according to claim 4, wherein, The connecting assembly (140) comprises a first gear (140a), a conveyor belt (140b), a second gear (140c) and a second rotating roller (140d), the first gear (140a) is fixedly connected to the first rotating roller (130e), the second gear (140c) is fixedly connected to the second rotating roller (140d), the first gear (140a) is engaged with the conveyor belt (140b), and the second gear (140c) is engaged with the conveyor belt (140b).

6. The apparatus for automatically patching missing pieces of a flower basket according to claim 4, wherein, The rotating assembly (150) comprises a first rotating plate (150a), a buffer plate (150b), a spring (150c) and a sliding rod (150d), the first rotating plate (150a) is fixedly connected to the first rotating roller (130e), the sliding rod (150d) is fixedly connected to the buffer plate (150b), one side of the spring (150c) is fixedly connected to the buffer plate (150b), the other side of the spring (150c) is fixedly connected to the first rotating plate (150a), and the sliding rod (150d) is slidingly connected to the first rotating plate (150a).

7. The apparatus for automatically patching missing pieces of a flower basket according to claim 5, wherein, The movable assembly (160) comprises a second rotating plate (160a), a third bevel gear (160b), a fourth bevel gear (160c) and a rotating shaft (160d), one side of the base (101) is fixedly connected with a fixed plate (101a), the third bevel gear (160b) is fixedly connected to the top of the second rotating roller (140d), the fourth bevel gear (160c) is fixedly connected to the rotating shaft (160d), the third bevel gear (160b) is engaged with the fourth bevel gear (160c), the rotating shaft (160d) is rotatably connected to the fixed plate (101a), and the second rotating plate (160a) is fixedly connected to the rotating shaft (160d).

8. The apparatus for automatically patching missing patches of a flower basket according to claim 1, wherein, The patch assembly (210) comprises a third motor (210a), a fixed frame (210b), a mechanical arm (210c), a second lead screw (210d) and a sliding block (210e), the third motor (210a) is fixedly connected to one side of the fixed frame (210b), the second lead screw (210d) is fixedly connected to the third motor (210a), the fixed frame (210b) is fixedly connected to the abutment (201), the sliding block (210e) is located on the second lead screw (210d), and the mechanical arm (210c) is fixedly connected with the sliding block (210e).