Harmless waste gas spraying and purifying equipment
By combining spray purification equipment, the residence time of exhaust gas is extended, the heat of exhaust gas is recovered and the purification effect is maintained. This solves the problems of poor cooling and dust removal effect and unutilized heat in existing equipment, and achieves efficient exhaust gas treatment and energy recovery.
Patent Information
- Application Number
- CN202422829992.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing harmless waste gas spray purification equipment is insufficient in terms of cooling and dust removal effects, and fails to effectively recover heat from waste gas, resulting in water waste and low energy utilization.
The system employs a combined design of a spraying mechanism, a stirring mechanism, a connecting mechanism, a heat exchange mechanism, and a rinsing mechanism. The stirring mechanism extends the residence time of the exhaust gas, the heat exchange mechanism recovers the heat from the exhaust gas, the spraying mechanism cools and removes dust, and the rinsing mechanism keeps the heat exchange mechanism clean, thus achieving dual dust reduction and heat recovery.
It improves the energy utilization rate of waste gas treatment, reduces water consumption, enhances the purification effect, avoids the impact of dust on the heat exchange mechanism, and achieves efficient waste gas purification.
Smart Images

Figure CN223474690U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of environmental protection equipment, and in particular to a harmless waste gas spray purification device. Background Technology
[0002] Harmless waste gas refers to waste gas that, under specific conditions, does not pose a significant threat to human health and the environment. This does not mean that these waste gases are completely harmless, but rather that their degree of harm is lower compared to some toxic and harmful waste gases.
[0003] Existing harmless waste gas spray purification equipment, such as the waste gas treatment device disclosed in utility model patent application number 202421297307.8, mainly includes a main tank, a fixed plate connected to the upper part of the main tank, a water tank connected to the upper part of the fixed plate, a water outlet pipe connected to one side of the water tank, the water outlet pipe passing through the fixed plate and rotatably connected to a rotating rod, a treatment device connected inside the main tank, a motor fixedly connected to the upper end of the main tank, the motor output shaft fixedly connected to a first gear, the rotating rod passing through a second gear and fixedly connected to the second gear, and the first gear meshing with the second gear; in use: waste gas enters through the air inlet. Inside the main tank, the motor is started to drive the first gear to rotate. The first gear drives the second gear and the rotating rod to rotate. Water is discharged from the water tank and flows through the water outlet to the rotating rod and the crossbar. At this time, the spray head sprays water mist, so that the exhaust gas in the main tank comes into contact with the water mist. When the rotating rod drives the crossbar to rotate, the water mist is evenly distributed in the main tank to adhere to the exhaust gas. At this time, the water mist with impurities falls to the bottom of the main tank and flows to the fixed shell through the liquid outlet. The air passes through the filter screen to further filter impurities. The filter screen can be pulled out of the fixed slot for replacement. When the wastewater flows to the activated carbon filter plate, the impurities are adsorbed, and the water flows to the bottom of the fixed shell and is discharged through the outlet.
[0004] However, the exhaust gas is generally still at a high temperature. Most existing purification equipment directly sprays water to cool it down, but the heat in the exhaust gas is not effectively recovered and utilized. Moreover, the dust reduction effect of a single spray is poor, and multiple sprays result in a large waste of water resources. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a harmless waste gas spray purification device that can not only absorb and reuse the heat in the waste gas, thus improving energy utilization, but also perform dual dust reduction on the waste gas without increasing water consumption, thereby enhancing the treatment effect.
[0006] This utility model discloses a harmless waste gas spray purification device, including a spraying mechanism; it also includes a stirring mechanism, a connecting mechanism, a heat exchange mechanism, and a rinsing mechanism. The stirring mechanism is installed on the spraying mechanism and drives the waste gas flow; the connecting mechanism is installed on the spraying mechanism and pre-treats the waste gas; the heat exchange mechanism is installed on the connecting mechanism and recovers residual heat from the waste gas; and the rinsing mechanism is installed on the heat exchange mechanism and rinses the heat exchange mechanism. The harmless waste gas is transported to the connecting mechanism, where clean water absorbs the heat from the waste gas for subsequent use. Simultaneously, the stirring mechanism blocks dust in the waste gas, accelerating dust settling. The connecting mechanism transports the waste gas to the spraying mechanism, where the stirring mechanism drives the waste gas flow, extending the residence time of the waste gas in the spraying mechanism. The spraying mechanism sprays clean water to further cool and remove dust from the waste gas. After prolonged use, the heat exchange mechanism transports clean water to the rinsing mechanism, which rinses the heat exchange mechanism to prevent dust from adhering to it and affecting the heat exchange effect.
[0007] Preferably, the spraying mechanism includes a support frame, a water tower, a filter plate, a chimney, a water distribution tray, and multiple sets of spray heads. The bottom end of the support frame is connected to the ground, and the bottom end of the water tower is connected to the top end of the support frame. The water tower has an internal cavity and a drain outlet at its bottom end. The filter plate is installed inside the cavity of the water tower. The bottom end of the chimney is connected to the top end of the water tower. The water distribution tray is installed inside the cavity of the water tower, and multiple sets of spray heads are installed on the water distribution tray. The exhaust gas is transported to the cavity of the water tower through a connecting mechanism. The heat exchange mechanism transports clean water to the water distribution tray, which distributes the clean water to the multiple sets of spray heads. The spray heads spray the clean water to purify and remove dust from the exhaust gas. At the same time, the filter plate filters the exhaust gas to enhance the purification effect. The purified exhaust gas is discharged through the chimney.
[0008] Preferably, the stirring mechanism includes a motor, a reducer, a drive shaft, three sets of fan blades, and a scraper. The motor and the reducer are mounted on the water tower. The drive shaft is rotatably mounted inside the cavity of the water tower and longitudinally connected to the reducer. All three sets of fan blades are mounted on the drive shaft, and the scraper is mounted on the drive shaft. When the motor is started, it drives the drive shaft to rotate through the reducer. The drive shaft drives the three sets of fan blades to rotate, which accelerates the airflow and prolongs the time the airflow stays in the cavity of the water tower, thus extending the purification time of the exhaust gas. At the same time, the drive shaft drives the scraper to rotate, and the scraper scrapes the bottom of the cavity of the water tower, accelerating the discharge of wastewater through the drain outlet of the water tower.
[0009] Preferably, the connecting mechanism includes a treatment box, a connecting pipe, a gas supply pipe, a check valve, a drain pipe, and a drain valve. The bottom end of the treatment box is connected to the top end of the support frame. The treatment box has an internal cavity. The connecting pipe is installed on the treatment box and communicates with the internal cavity of the treatment box. The gas supply pipe is connected between the treatment box and the water tower. The check valve is installed on the gas supply pipe. The drain pipe is connected between the treatment box and the water tower. The drain valve is installed on the drain pipe. The connecting pipe is connected to the exhaust end of the equipment. Harmless waste gas enters the internal cavity of the treatment box through the connecting pipe. Heat exchange occurs with the heat exchange mechanism in the internal cavity of the treatment box, and some dust settles. Then, the gas is transported to the cavity of the water tower through the gas supply pipe. The check valve prevents backflow of air. After the flushing mechanism has finished flushing the heat exchange mechanism, the drain valve is opened, and the wastewater is transported to the cavity of the water tower through the drain pipe and discharged centrally.
[0010] Preferably, the heat exchange mechanism includes a water pump, a pumping pipe, a first water supply pipe, a second water supply pipe, a first valve, and two sets of heat exchange boxes. The bottom of the water pump is connected to the top of the treatment tank. The pumping pipe is installed on the water pump. The first water supply pipe is installed on the water pump and communicates with the inside of the water distribution pan. The second water supply pipe is installed on the first water supply pipe and communicates with the inside of the first water supply pipe. The first valve is installed on the second water supply pipe. Both sets of heat exchange boxes are installed inside the treatment tank and communicate with the inside of the first valve. When the water pump is started, the pumping pipe is connected to the water source. The water pump pumps clean water and delivers it to the water distribution pan through the first water supply pipe. The first valve is opened, and the first water supply pipe delivers clean water to the two sets of heat exchange boxes through the second water supply pipe. The clean water exchanges heat with the harmless waste gas through the heat exchange boxes, absorbing the heat in the waste gas for subsequent use. At the same time, the two sets of heat exchange boxes are tilted to block the waste gas and accelerate the settling of dust in the waste gas.
[0011] Preferably, the rinsing mechanism includes a third water supply pipe, a second valve, a water distributor, and multiple sets of nozzles. The third water supply pipe is internally connected to the first water supply pipe. The second valve is installed on the third water supply pipe. The water distributor is installed on the treatment box and is internally connected to the second valve. The multiple sets of nozzles are all installed inside the treatment box and are internally connected to the water distributor. After long-term use, the second valve is opened, and the first water supply pipe delivers clean water to the water distributor through the third water supply pipe. The water distributor distributes the clean water to the multiple sets of nozzles, which rinse the outer surfaces of the two heat exchange boxes, washing away the dust adhering to the surface of the heat exchange boxes and ensuring the heat exchange effect of the heat exchange boxes.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: harmless waste gas is transported to the connecting mechanism, and the clean water in the heat exchange mechanism absorbs the heat in the waste gas, which is convenient for subsequent use. At the same time, the stirring mechanism blocks the dust in the waste gas and accelerates the dust settling in the waste gas. The connecting mechanism transports the waste gas to the spraying mechanism, and the stirring mechanism drives the waste gas to flow, prolonging the residence time of the waste gas in the spraying mechanism. The spraying mechanism sprays clean water to further cool and remove dust from the waste gas. After long-term use, the heat exchange mechanism transports clean water to the rinsing mechanism, and the rinsing mechanism rinses the heat exchange mechanism to prevent dust from adhering to the heat exchange mechanism and affecting the heat exchange effect. Attached Figure Description
[0013] Figure 1 This is a front view structural diagram of the present invention;
[0014] Figure 2 This is a cross-sectional isometric structural diagram of the spraying mechanism and the stirring mechanism of this utility model;
[0015] Figure 3 This is a partially enlarged front view schematic diagram of the connecting mechanism of this utility model;
[0016] Figure 4 This is a partially enlarged cross-sectional isometric structural diagram of the heat exchange mechanism and flushing mechanism of this utility model;
[0017] Figure 5 This is a partially enlarged isometric structural diagram of the heat exchange mechanism and the flushing mechanism of this utility model.
[0018] The attached diagram is labeled as follows: 01, Spraying mechanism; 11, Support frame; 12, Water tower; 13, Filter plate; 14, Chimney; 15, Water distribution tray; 16, Spray head; 02, Stirring mechanism; 21, Electric motor; 22, Reducer; 23, Drive shaft; 24, Fan blade; 25, Scraper; 03, Connecting mechanism; 31, Treatment box; 32, Connecting pipe; 33, Gas supply pipe; 34, Check valve; 35, Sewage pipe; 36, Sewage valve; 04, Heat exchange mechanism; 41, Water pump; 42, Pumping pipe; 43, First water supply pipe; 44, Second water supply pipe; 45, First valve; 46, Heat exchange box; 05, Flushing mechanism; 51, Third water supply pipe; 52, Second valve; 53, Water distributor; 54, Spray head. Detailed Implementation
[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0020] Example 1
[0021] This utility model discloses a harmless waste gas spray purification device, including a spraying mechanism 01; it also includes a stirring mechanism 02, a connecting mechanism 03, a heat exchange mechanism 04, and a rinsing mechanism 05. The stirring mechanism 02 is installed on the spraying mechanism 01 and drives the waste gas flow; the connecting mechanism 03 is installed on the spraying mechanism 01 and pre-treats the waste gas; the heat exchange mechanism 04 is installed on the connecting mechanism 03 and recovers the residual heat in the waste gas; the rinsing mechanism 05 is installed on the heat exchange mechanism 04 and rinses the heat exchange mechanism 04. The spraying mechanism 01 includes a support frame 11, a water tower 12, a filter plate 13, a chimney 14, a water distribution tray 15, and multiple sets of spray heads 16. The bottom end of the support frame 11 is connected to the ground, and the bottom end of the water tower 12 is connected to the top end of the support frame 11. The water tower 12 has an internal cavity, and a drain outlet is opened at the bottom end of the water tower 12. The filter plate 13 is installed in the cavity of the water tower 12. The bottom end of the chimney 14 is connected to the top end of the water tower 12. The water distribution plate 15 is installed in the cavity of the water tower 12, and multiple sets of spray heads 16 are installed on the water distribution plate 15. The stirring mechanism 02 includes a motor 21, a reducer 22, a drive shaft 23, three sets of fan blades 24, and a scraper 25. The motor 21 is installed on the water tower 12, the reducer 22 is installed on the water tower 12, and the drive shaft 23 is rotatably installed on the water tower 12. The cavity is connected longitudinally to the reducer 22. Three sets of fan blades 24 are all mounted on the drive shaft 23, and scraper 25 is mounted on the drive shaft 23. The connecting mechanism 03 includes a treatment box 31, a connecting pipe 32, an air supply pipe 33, a check valve 34, a sewage pipe 35, and a sewage valve 36. The bottom end of the treatment box 31 is connected to the top end of the support frame 11. The treatment box 31 has an internal cavity. The connecting pipe 32 is mounted on the treatment box 31 and communicates with the internal cavity of the treatment box 31. The air supply pipe 33 is connected between the treatment box 31 and the water tower 12. The check valve 34 is mounted on the air supply pipe 33. The sewage pipe 35 is connected between the treatment box 31 and the water tower 12. Between 2, the drain valve 36 is installed on the drain pipe 35; the heat exchange mechanism 04 includes a water pump 41, a water pumping pipe 42, a first water supply pipe 43, a second water supply pipe 44, a first valve 45 and two sets of heat exchange boxes 46. The bottom end of the water pump 41 is connected to the top end of the treatment box 31. The water pumping pipe 42 is installed on the water pump 41. The first water supply pipe 43 is installed on the water pump 41 and communicates with the inside of the water distribution plate 15. The second water supply pipe 44 is installed on the first water supply pipe 43 and communicates with the inside of the first water supply pipe 43. The first valve 45 is installed on the second water supply pipe 44. Both sets of heat exchange boxes 46 are installed inside the cavity of the treatment box 31 and communicate with the inside of the first valve 45.During operation, firstly, the connecting pipe 32 is connected to the exhaust end of the equipment. Harmless waste gas enters the inner cavity of the treatment box 31 through the connecting pipe 32. The water pump 41 is started, and the water pumping pipe 42 is connected to the water source. The water pump 41 pumps water and delivers clean water to the water distribution pan 15 through the first water supply pipe 43. The first valve 45 is opened, and the first water supply pipe 43 delivers clean water to the two sets of heat exchange boxes 46 through the second water supply pipe 44. The clean water exchanges heat with the harmless waste gas through the heat exchange boxes 46, absorbing the heat in the waste gas for subsequent use. At the same time, the two sets of heat exchange boxes 46 are tilted to block the waste gas and accelerate the settling of dust in the waste gas. Then, it is delivered to the cavity of the water tower 12 through the gas supply pipe 33, and a check valve is set up. Valve 34 prevents airflow backflow. Water distribution tray 15 distributes clean water to multiple spray heads 16, which spray the clean water to purify and remove dust from the exhaust gas. Simultaneously, filter plate 13 filters the exhaust gas, enhancing the purification effect. The purified exhaust gas is discharged through chimney 14. At the same time, motor 21 is started, driving transmission shaft 23 to rotate via reducer 22. Transmission shaft 23 drives three sets of fan blades 24 to rotate, accelerating airflow and prolonging the time airflow remains in the cavity of water tower 12, thus extending the purification time. Transmission shaft 23 also drives scraper 25 to rotate, scraping the bottom of the cavity of water tower 12 and accelerating the discharge of wastewater through the drain outlet of water tower 12.
[0022] Example 2
[0023] like Figures 1 to 5As shown, this utility model discloses a harmless waste gas spray purification device based on Embodiment 1. The flushing mechanism 05 includes a third water supply pipe 51, a second valve 52, a water distributor 53, and multiple sets of nozzles 54. The third water supply pipe 51 is internally connected to the first water supply pipe 43. The second valve 52 is installed on the third water supply pipe 51. The water distributor 53 is installed on the treatment tank 31 and is internally connected to the second valve 52. The multiple sets of nozzles 54 are all installed inside the treatment tank 31 and are internally connected to the water distributor 53. During operation, firstly, the connecting pipe 32 is connected to the exhaust end of the device, and the harmless waste gas is passed through... The water enters the inner cavity of the treatment tank 31 through the connecting pipe 32. The water pump 41 is started, and the water supply pipe 42 is connected to the water source. The water pump 41 pumps water and delivers clean water to the water distribution pan 15 through the first water supply pipe 43. The first valve 45 is opened, and the clean water is delivered to the two sets of heat exchange boxes 46 through the first water supply pipe 43 and the second water supply pipe 44. The clean water exchanges heat with the harmless waste gas through the heat exchange boxes 46, absorbing the heat in the waste gas for subsequent use. At the same time, the two sets of heat exchange boxes 46 are tilted to block the waste gas and accelerate the settling of dust in the waste gas. Then, it is delivered to the cavity of the water tower 12 through the gas supply pipe 33. A check valve 34 is installed to prevent airflow backflow. A water distribution tray 15 distributes clean water to multiple spray heads 16, which spray the clean water to purify and remove dust from the exhaust gas. Simultaneously, a filter plate 13 filters the exhaust gas, enhancing the purification effect. The purified exhaust gas is discharged through a chimney 14. At the same time, the motor 21 is started, and the motor 21 drives the drive shaft 23 to rotate via a reducer 22. The drive shaft 23 drives three sets of fan blades 24 to rotate, accelerating the airflow and prolonging the time the airflow remains in the cavity of the water tower 12, thus extending the purification time of the exhaust gas. The drive shaft 23 also drives the scraper 25 to rotate. The scraper 25 scrapes the bottom of the cavity of the water tower 12, accelerating the discharge of wastewater through the drain port of the water tower 12. After long-term use, the second valve 52 is opened, and the first water supply pipe 43 delivers clean water to the water distributor 53 through the third water supply pipe 51. The water distributor 53 distributes the clean water to multiple sets of nozzles 54. The multiple sets of nozzles 54 rinse the outer surface of the two sets of heat exchange boxes 46, washing away the dust adhering to the surface of the heat exchange boxes 46, ensuring the heat exchange effect of the heat exchange boxes 46. After rinsing, the drain valve 36 is opened, and the wastewater is delivered to the cavity of the water tower 12 through the drain pipe 35 and discharged in a concentrated manner.
[0024] The electric motor 21, reducer 22, and water pump 41 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0025] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A harmless waste gas spray purification device, comprising a spray mechanism (01); characterized in that, It also includes a stirring mechanism (02), a connecting mechanism (03), a heat exchange mechanism (04), and a rinsing mechanism (05). The stirring mechanism (02) is installed on the spraying mechanism (01) and drives the flow of waste gas. The connecting mechanism (03) is installed on the spraying mechanism (01) and pre-treats the waste gas. The heat exchange mechanism (04) is installed on the connecting mechanism (03) and recovers the residual heat in the waste gas. The rinsing mechanism (05) is installed on the heat exchange mechanism (04) and rinses the heat exchange mechanism (04).
2. The harmless waste gas spray purification equipment as described in claim 1, characterized in that, The spraying mechanism (01) includes a support frame (11), a water tower (12), a filter plate (13), a chimney (14), a water distribution plate (15), and multiple sets of spray heads (16). The bottom end of the support frame (11) is connected to the ground, the bottom end of the water tower (12) is connected to the top end of the support frame (11), the water tower (12) has a cavity inside, the bottom end of the water tower (12) has a drain outlet, the filter plate (13) is installed in the cavity of the water tower (12), the bottom end of the chimney (14) is connected to the top end of the water tower (12), the water distribution plate (15) is installed in the cavity of the water tower (12), and multiple sets of spray heads (16) are all installed on the water distribution plate (15).
3. The harmless waste gas spray purification equipment as described in claim 2, characterized in that, The stirring mechanism (02) includes a motor (21), a reducer (22), a drive shaft (23), three sets of fan blades (24) and a scraper (25). The motor (21) is installed on the water tower (12), the reducer (22) is installed on the water tower (12), the drive shaft (23) is rotatably installed in the cavity of the water tower (12) and longitudinally connected to the reducer (22), the three sets of fan blades (24) are all installed on the drive shaft (23), and the scraper (25) is installed on the drive shaft (23).
4. The harmless waste gas spray purification equipment as described in claim 2, characterized in that, The connecting mechanism (03) includes a treatment box (31), a connecting pipe (32), an air supply pipe (33), a check valve (34), a sewage pipe (35), and a sewage valve (36). The bottom end of the treatment box (31) is connected to the top end of the support frame (11). The treatment box (31) has an inner cavity. The connecting pipe (32) is installed on the treatment box (31) and communicates with the inner cavity of the treatment box (31). The air supply pipe (33) is connected and installed between the treatment box (31) and the water tower (12). The check valve (34) is installed on the air supply pipe (33). The sewage pipe (35) is connected and installed between the treatment box (31) and the water tower (12). The sewage valve (36) is installed on the sewage pipe (35).
5. The harmless waste gas spray purification equipment as described in claim 4, characterized in that, The heat exchange mechanism (04) includes a water pump (41), a water pumping pipe (42), a first water supply pipe (43), a second water supply pipe (44), a first valve (45), and two sets of heat exchange boxes (46). The bottom end of the water pump (41) is connected to the top end of the processing tank (31). The water pumping pipe (42) is installed on the water pump (41). The first water supply pipe (43) is installed on the water pump (41) and communicates with the inside of the water distribution plate (15). The second water supply pipe (44) is installed on the first water supply pipe (43) and communicates with the inside of the first water supply pipe (43). The first valve (45) is installed on the second water supply pipe (44). Both sets of heat exchange boxes (46) are installed inside the processing tank (31) and communicate with the inside of the first valve (45).
6. The harmless waste gas spray purification equipment as described in claim 5, characterized in that, The flushing mechanism (05) includes a third water supply pipe (51), a second valve (52), a water distributor (53), and multiple sets of nozzles (54). The third water supply pipe (51) is internally connected to the first water supply pipe (43). The second valve (52) is installed on the third water supply pipe (51). The water distributor (53) is installed on the treatment tank (31) and is internally connected to the second valve (52). Multiple sets of nozzles (54) are installed inside the treatment tank (31) and are internally connected to the water distributor (53).
Citation Information
Patent Citations
Waste gas treatment device
CN221310047U