Steel pipe chamfering machine

Through the combination of the three-jaw chuck and the displacement mechanism, the steel pipe chamfering machine can achieve flexible grinding and cutting at different positions, and reduce pollution through the collection device, solving the inconvenience and pollution problems in the existing technology and improving the use effect and environmental protection of the chamfering machine.

CN223476440UActive Publication Date: 2025-10-28PANDENG ENERGY (JIANGSU) TECH CO LTD
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Patent Information

Application Number
CN202423080037.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-28
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing steel pipe chamfering machines have poor grinding effects at different positions, are inconvenient to use, and are unable to effectively collect waste gas and impurities during processing.

Method used

A three-jaw chuck is used for stable clamping, combined with a displacement mechanism and tool adjustment driven by a rotary motor to achieve grinding and cutting at different positions of the steel pipe, and waste gas and impurities generated by processing are collected through connecting pipes and recovery plates.

Benefits of technology

The flexibility and stability of the steel pipe chamfering machine are improved, pollution during the processing is reduced, and an environmentally friendly processing effect is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a steel pipe chamfering machine and belongs to the technical field of steel pipe machining, the steel pipe chamfering machine comprises a shell and a movable box, a collecting box is fixed to the front face of the shell, a control table is fixed to the top of the collecting box, a protective shell is fixed to the top of the shell, and the front face of the protective shell communicates with a connecting pipe; a three-jaw chuck is fixed to the right side of the containing cylinder, and a displacement mechanism is arranged at the top of the connecting plate. According to the steel pipe chamfering machine, through the arrangement of the three-jaw chuck, stable clamping and fixing of a steel pipe are achieved, through the arrangement of the displacement mechanism, displacement of the movable table and the tool rest is achieved, accordingly, a tool is adjusted in the horizontal direction, the rotating steel pipe is ground and cut at different positions, and the chamfering effect of the device is improved advantageously; and through the arrangement of the connecting pipe, the box body, the recycling plate and the movable box, waste gas and impurities generated during machining are collected, and the whole device is convenient to use, high in adjustability and good in using effect.
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Description

Technical Field

[0001] This utility model relates to the field of steel pipe processing technology, specifically a steel pipe chamfering machine. Background Technology

[0002] Chamfering welding of steel pipes is a common metal connection method, mainly used to connect and seal steel pipes. Chamfering refers to cutting the end face of the steel pipe into a bevel at a certain angle to facilitate better fusion during welding. Commonly used welding methods include electric arc welding and gas shielded welding. Before chamfering welding of steel pipes, preparation work needs to be done on the joint, including cleaning the joint surface and ensuring the geometric shape and dimensional accuracy of the joint. During the welding process, welding parameters such as current, voltage, and welding speed also need to be controlled to ensure welding quality and joint strength.

[0003] For example, a Chinese patent (publication number: CN212444490U) discloses a chamfering machine for steel pipe processing, comprising a machine body, a fixed block, and a movable block. The fixed block is provided on the upper left side of the machine body, and a fixed mounting groove is installed on the right side of the fixed block. The movable block is provided on the upper right side of the machine body, and a fixed groove is connected to the left side of the movable block. A chamfering grinding head is provided at the right end of the fixed groove. A motor is installed on the movable block, and a base is provided below the motor. A groove is opened on the upper right side of the machine body, and a locking rod is provided on the groove. A locking block is provided on the outer side of the locking rod. A first sliding groove is provided on the machine body, and a second sliding groove is opened on the inner side of the first sliding groove. A pulley is connected to the second sliding groove. This utility model, by fixing the motor on the movable block, can easily drive the motor to move when the movable block moves, thereby cooperating with the chamfering to rotate and chamfer the steel pipe.

[0004] This patent uses a clamping mechanism formed by clamping rods and clamping blocks to achieve chamfering of steel pipes of different lengths by adjusting the different clamping positions of the moving blocks. However, the clamping mechanism is not conducive to grinding and chamfering different positions of the steel pipe, resulting in poor performance. Therefore, a steel pipe chamfering machine is proposed to solve the above-mentioned problems. Utility Model Content

[0005] In view of the shortcomings of the existing technology, this utility model provides a steel pipe chamfering machine, which has the advantages of good performance and solves the problem of inconvenience in using chamfering machines.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a steel pipe chamfering machine, comprising a shell and a movable box, a collection box fixed to the front of the shell, a control console fixed to the top of the collection box and the front of the shell, a protective shell fixed to the top of the shell, a connecting pipe penetrating the control console and communicating with the collection box through the front of the protective shell, a connecting plate fixed between the inner walls of the shell, a placement cylinder fixed to the inner wall on the left side of the shell, a stabilizing plate fixed to the outside of the placement cylinder fixed to the top of the connecting plate, a three-jaw chuck fixed to the right side of the placement cylinder, a connecting plate fixed to the top of the connecting plate and the top of the connecting plate, and a displacement mechanism provided on the top of the connecting plate;

[0007] The displacement mechanism includes a base plate, a drive motor, a rotating rod, a fixed platform, a limiting strip, a moving block, and an actuating mechanism. The base plate is fixed to the top of the connecting plate, the drive motor is fixed to the top of the connecting plate, the rotating rod is fixed to the output shaft of the drive motor, the fixed platform is fixed to the top of the base plate, the limiting strip is fixed to the top of the fixed platform, the moving block is slidably connected to the outer side of the limiting strip, the top of the moving block is fixed to the actuating mechanism, and the actuating mechanism is threadedly connected to the rotating rod.

[0008] By adopting this technical solution, it is beneficial to realize the displacement of the tool through the displacement mechanism, thereby enabling grinding and cutting of different positions of the steel pipe, which improves the flexibility of the overall device and thus enhances the overall device's performance.

[0009] Furthermore, the operating mechanism includes a movable stage, a rotary motor, a rotating rod, a fixed bar, a movable block, and a tool holder. The movable stage is threadedly connected to the outer side of the rotating rod, the movable stage is fixed to the top of the movable block, the rotary motor is fixed to the top of the movable block, the rotating rod is fixed to the output shaft of the rotary motor, the fixed bar is fixed to the top of the movable stage, the movable block is slidably connected to the outer side of the fixed bar, the tool holder is fixed to the top of the movable block, and the bottom of the tool holder is threadedly connected to the outer side of the rotating rod.

[0010] By adopting this technical solution, it is beneficial to use a rotary motor to power the rotating rod, thereby driving the threaded block to move, thus realizing the left and right displacement of the tool holder and improving the flexibility of tool use.

[0011] Furthermore, a sliding channel is provided on the top of the movable block, and the movable block is slidably connected to the outer side of the limiting strip through the sliding channel.

[0012] By adopting this technical solution, the stable sliding of the moving block is facilitated, which in turn improves the stability of the tool's forward and backward displacement.

[0013] Furthermore, a moving channel is provided at the bottom of the movable block, and the movable block is slidably connected to the fixed strip through the moving channel.

[0014] By adopting this technical solution, it is beneficial to limit the movement of the movable block and the fixed bar. Through the threaded connection of the threaded block, the movable block can slide along the fixed bar, thereby realizing the left and right displacement of the tool, which is conducive to improving the overall flexibility of use.

[0015] Furthermore, threaded blocks are fixed to the bottom of both the moving stage and the tool holder, and the moving stage and the tool holder are respectively threadedly connected to the rotating rod and the rotary rod through the threaded blocks.

[0016] By adopting this technical solution, the threaded block can slide through the threaded connection with the rotating rod and the sliding channel, which, in conjunction with the limiting function of the sliding channel and the moving channel, facilitates the realization of the horizontal displacement function.

[0017] Furthermore, the collection box includes a box body, a movable door, and a handle. The box body is fixed to the front of the outer shell, the box body is fixed to the bottom of the control console, the connecting pipe is connected to the box body, the movable door is hinged to the front of the box body, and the handle is fixed to the front of the movable door.

[0018] By adopting this technical solution, it is easier to open and close the enclosure, the handle design improves ease of use, and the enclosure design collects dust, which helps to improve the effectiveness of the device.

[0019] Furthermore, a recycling port is provided at the top of the connecting plate, and a recycling plate is fixed at the bottom of the connecting plate, which is concentrically arranged with the recycling port. The movable box is located at the bottom of the recycling plate.

[0020] By adopting this technical solution, the recycling plate can limit the impurities, thereby facilitating the introduction of impurities into the active box and improving the performance.

[0021] Furthermore, the back of the outer shell is hinged with an opening and closing door, the front of the protective shell is hinged with a movable cover, the front of the movable cover is inlaid with an observation window, and the left side of the protective shell has a placement opening that communicates with the placement cylinder.

[0022] By adopting this technical solution, it is beneficial to observe the inside of the device. The placement port design facilitates stable use of the device and improves its performance.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] This steel pipe chamfering machine uses a three-jaw chuck to stably clamp and fix the steel pipe. A displacement mechanism allows for the movement of the moving table and tool holder, enabling horizontal adjustment of the tool and allowing for grinding and cutting of the rotating steel pipe at different positions, thus improving the chamfering effect. The connecting pipes and housing, along with the recovery plate and movable box, collect waste gas and impurities generated during processing, improving the machine's environmental friendliness. The overall device is convenient to use, highly adjustable, and provides excellent performance. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of this utility model;

[0026] Figure 2 This is a side view of the three-dimensional structure of this utility model;

[0027] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the present invention;

[0028] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle.

[0029] In the diagram: 1. Outer shell; 2. Collection box; 201. Box body; 202. Movable door; 203. Handle; 3. Control console; 4. Connecting pipe; 5. Protective shell; 6. Connecting plate; 7. Movable box; 8. Placement cylinder; 9. Stabilizing plate; 10. Three-jaw chuck; 11. Connecting plate; 12. Displacement mechanism; 1201. Base plate; 1202. Drive motor; 1203. Rotating rod; 1204. Fixed platform; 1205. Limiting strip; 1206. Moving block; 1207. Moving platform; 1208. Rotary motor; 1209. Rotating rod; 1210. Fixed strip; 1211. Movable block; 1212. Tool holder. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1 to 3In this embodiment, a steel pipe chamfering machine includes a housing 1 and a movable box 7. The back of the housing 1 is hinged with an opening and closing door, and the front of the housing 1 is fixed with a collection box 2. The collection box 2 includes a box body 201, a movable door 202, and a handle 203. The box body 201 is fixed to the front of the housing 1 and the bottom of the control console 3. The connecting pipe 4 is connected to the box body 201. The movable door 202 is hinged to the front of the box body 201, and the handle 203 is fixed to the front of the movable door 202.

[0032] Understandably, the opening and closing door facilitates the opening of the outer casing 1, allowing the movable box 7 to be moved out of the device. The control console 3 facilitates the drive control of the entire device, enabling convenient adjustment and control of the cutting tools. It also facilitates the collection of dust and impurities inside the device, preventing contamination caused by chamfering machine processing, improving the stability of the device, and enhancing the overall ease of use through flexible tool adjustment.

[0033] It should be noted that the top of the collection box 2 is fixed with a control console 3 fixed to the front of the outer shell 1, the top of the outer shell 1 is fixed with a protective shell 5, the front of the protective shell 5 is connected with a connecting pipe 4 that passes through the control console 3 and connects to the collection box 2, a connecting plate 6 is fixed between the inner walls of the outer shell 1, the top of the connecting plate 6 is provided with a recycling port, the bottom of the connecting plate 6 is fixed with a recycling plate that is concentrically arranged with the recycling port, and the movable box 7 is located at the bottom of the recycling plate.

[0034] It is also understandable that the connection pipe 4 facilitates control via the control console 3 and the collection of dust inside the protective shell 5, thereby preventing pollution during device use and improving the stability of device operation. The recycling plate facilitates the limited recovery of impurities from grinding and cutting, thereby improving the environmental friendliness of the device and enhancing the overall performance.

[0035] It should also be noted that a placement cylinder 8 is fixed on the inner wall of the left side of the outer shell 1, a movable cover is hinged to the front of the protective shell 5, an observation window is embedded in the front of the movable cover, a placement opening communicating with the placement cylinder 8 is opened on the left side of the protective shell 5, a stabilizing plate 9 fixed to the outside of the placement cylinder 8 is fixed to the top of the connecting plate 6, a three-jaw chuck 10 is fixed to the right side of the placement cylinder 8, a connecting plate 11 fixed to the top of the connecting plate 6 is fixed to the outside of the three-jaw chuck 10, and a displacement mechanism 12 is provided on the top of the connecting plate 6.

[0036] It should be noted that the movable cover facilitates the opening and closing of the protective shell 5, which in turn facilitates the replacement and adjustment of the cutting tools and the convenient use of the device. The placement port facilitates the placement of the steel pipe, which in turn facilitates the stable use of the device. The three-jaw chuck 10 facilitates the clamping of the steel pipe, which in turn improves the stability of the device.

[0037] Please see Figure 4 To improve flexibility, the displacement mechanism 12 in this embodiment includes a base plate 1201, a drive motor 1202, a rotating rod 1203, a fixed platform 1204, a limiting strip 1205, a moving block 1206, and an actuating mechanism. The base plate 1201 is fixed to the top of the connecting plate 6, the drive motor 1202 is fixed to the top of the connecting plate 6, the rotating rod 1203 is fixed to the output shaft of the drive motor 1202, the fixed platform 1204 is fixed to the top of the base plate 1201, the limiting strip 1205 is fixed to the top of the fixed platform 1204, the moving block 1206 is slidably connected to the outer side of the limiting strip 1205, a sliding channel is provided on the top of the moving block 1206, and the moving block 1206 is slidably connected to the outer side of the limiting strip 1205 through the sliding channel. The top of the moving block 1206 is fixed to the actuating mechanism, and the actuating mechanism is threadedly connected to the rotating rod 1203.

[0038] It should also be noted that the sliding channel facilitates the stable sliding of the moving block 1206. Through the limiting effect of the limiting strip 1205, the drive motor 1202 drives the rotating rod 1203 to rotate. Through the threaded connection between the rotating rod 1203 and the threaded block, the moving block 1206 is displaced, thereby driving the moving table 1207 to move, and then driving the cutter to move back and forth, which improves the flexibility of the device.

[0039] It can be observed that the operating mechanism includes a movable stage 1207, a rotary motor 1208, a rotating rod 1209, a fixed bar 1210, a movable block 1211, and a tool holder 1212. The movable stage 1207 is threadedly connected to the outer side of the rotating rod 1203. The movable stage 1207 is fixed to the top of the movable block 1206. The rotary motor 1208 is fixed to the top of the movable block 1206. The rotating rod 1209 is fixed to the output shaft of the rotary motor 1208. The fixed bar 1210 is fixed to the top of the movable stage 1207. The movable block 1211 is slidably connected to the outer side of the fixed bar 1210. A moving channel is provided at the bottom of the movable block 1211.

[0040] It is easy to see that the setting of the moving channel facilitates the sliding displacement of the movable block 1211 and the fixed bar 1210, which in turn facilitates the power supply of the rotary motor 1208. Through the threaded connection between the movable block 1211 and the rotating rod 1209, and in conjunction with the limiting effect generated by the sliding of the movable block 1211 and the fixed bar 1210, the movable block 1211 is driven to move left and right along the fixed bar 1210, thereby further improving the flexibility of the overall device.

[0041] It can also be observed that the movable block 1211 is slidably connected to the fixed strip 1210 through the moving channel, the tool holder 1212 is fixed to the top of the movable block 1211, the bottom of the tool holder 1212 is threadedly connected to the outer side of the rotating rod 1209, the bottom of the moving table 1207 and the tool holder 1212 are both fixed with threaded blocks, and the moving table 1207 and the tool holder 1212 are threadedly connected to the rotating rod 1203 and the rotating rod 1209 respectively through threaded blocks.

[0042] In this embodiment, the threaded block facilitates the sliding displacement of the movable block 1211 and the moving block 1206 through the threaded connection of the rotating rod 1203 and the rotating rod 1209, thereby enabling the left, right, front, and back displacement of the cutter. This allows for cutting and grinding of different positions on the steel pipe, improving the chamfering effect of the device on the steel pipe and ultimately enhancing the overall performance of the device.

[0043] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0044] The working principle of the above embodiments is as follows:

[0045] Open the movable cover, identify the required cutting tool, and install the tool on the tool holder 1212. Insert the steel pipe into the placement cylinder 8 through the placement port, and then use the three-jaw chuck 10 to clamp and secure the steel pipe, ensuring processing stability. The circuit control system drives the three-jaw chuck 10 to rotate. By starting the drive motor 1202 and the rotary motor 1208, the rotating rod 1203 and the rotating rod 1209 are driven to rotate. Through the limiting action of the limit bar 1205 and the fixing bar 1210, the moving block 1206 is moved. The sliding of the movable block 1211 causes the tool holder 1212 to move, thereby adjusting the tool to different positions. Under the rotation of the steel pipe, the steel pipe is chamfered and ground, which is beneficial for chamfering. At the same time, the dust inside the protective shell 5 and the outer shell 1 is extracted through the connecting pipe 4 and transferred to the box 201. The impurities produced by grinding are recycled to the movable box 7 through the recycling plate, which helps to prevent pollution from processing. The whole device is convenient to use, highly adjustable, and has good performance.

Claims

1. A steel pipe chamfering machine, comprising a housing (1) and a movable box (7), characterized in that: The front of the outer shell (1) is fixed with a collection box (2), the top of the collection box (2) is fixed with a control console (3) fixed to the front of the outer shell (1), the top of the outer shell (1) is fixed with a protective shell (5), the front of the protective shell (5) is connected with a connecting pipe (4) that passes through the control console (3) and communicates with the collection box (2), a connecting plate (6) is fixed between the inner walls of the outer shell (1), a placement cylinder (8) is fixed on the inner wall on the left side of the outer shell (1), the top of the connecting plate (6) is fixed with a stabilizing plate (9) fixed to the outside of the placement cylinder (8), a three-jaw chuck (10) is fixed on the right side of the placement cylinder (8), the outside of the three-jaw chuck (10) is fixed with a connecting plate (11) fixed to the top of the connecting plate (6), and a displacement mechanism (12) is provided on the top of the connecting plate (6). The displacement mechanism (12) includes a base plate (1201), a drive motor (1202), a rotating rod (1203), a fixed platform (1204), a limiting strip (1205), a moving block (1206), and an action mechanism. The base plate (1201) is fixed to the top of the connecting plate (6), the drive motor (1202) is fixed to the top of the connecting plate (6), the rotating rod (1203) is fixed to the output shaft of the drive motor (1202), the fixed platform (1204) is fixed to the top of the base plate (1201), the limiting strip (1205) is fixed to the top of the fixed platform (1204), the moving block (1206) is slidably connected to the outer side of the limiting strip (1205), the top of the moving block (1206) is fixed to the action mechanism, and the action mechanism is threadedly connected to the rotating rod (1203).

2. A steel pipe chamfering machine according to claim 1, characterized in that: The operating mechanism includes a movable stage (1207), a rotary motor (1208), a rotating rod (1209), a fixed bar (1210), a movable block (1211), and a tool holder (1212). The movable stage (1207) is threadedly connected to the outer side of the rotating rod (1203). The movable stage (1207) is fixed to the top of the movable block (1206). The rotary motor (1208) is fixed to the top of the movable block (1206). The rotating rod (1209) is fixed to the output shaft of the rotary motor (1208). The fixed bar (1210) is fixed to the top of the movable stage (1207). The movable block (1211) is slidably connected to the outer side of the fixed bar (1210). The tool holder (1212) is fixed to the top of the movable block (1211). The bottom of the tool holder (1212) is threadedly connected to the outer side of the rotating rod (1209).

3. A steel pipe chamfering machine according to claim 1, characterized in that: The top of the movable block (1206) is provided with a sliding channel, and the movable block (1206) is slidably connected to the outside of the limiting strip (1205) through the sliding channel.

4. A steel pipe chamfering machine according to claim 2, characterized in that: The bottom of the movable block (1211) is provided with a moving channel, and the movable block (1211) is slidably connected to the fixed strip (1210) through the moving channel.

5. A steel pipe chamfering machine according to claim 2, characterized in that: The bottom of the movable stage (1207) and the tool holder (1212) are both fixed with threaded blocks, and the movable stage (1207) and the tool holder (1212) are respectively threadedly connected to the rotating rod (1203) and the rotating rod (1209) through the threaded blocks.

6. A steel pipe chamfering machine according to claim 1, characterized in that: The collection box (2) includes a box body (201), a movable door (202) and a handle (203). The box body (201) is fixed to the front of the outer shell (1). The box body (201) is fixed to the bottom of the control console (3). The connecting pipe (4) is connected to the box body (201). The movable door (202) is hinged to the front of the box body (201). The handle (203) is fixed to the front of the movable door (202).

7. A steel pipe chamfering machine according to claim 1, characterized in that: The top of the connecting plate (6) is provided with a recycling port, and the bottom of the connecting plate (6) is fixed with a recycling plate that is concentrically arranged with the recycling port. The movable box (7) is located at the bottom of the recycling plate.

8. A steel pipe chamfering machine according to claim 1, characterized in that: The back of the outer shell (1) is hinged with an opening and closing door, the front of the protective shell (5) is hinged with a movable cover, the front of the movable cover is inlaid with an observation window, and the left side of the protective shell (5) is provided with a placement opening that communicates with the placement cylinder (8).

Citation Information

Patent Citations

  • Chamfering machine for steel pipe machining

    CN212444490U