Full-automatic dielectric ceramic powder forming machine

Abstract

The utility model relates to the related technical field of dielectric ceramic powder, in particular to a full-automatic dielectric ceramic powder forming machine which comprises a base, a forming mechanism is arranged at one end of the base, and a circulating mechanism is arranged at one end of the base. According to the full-automatic dielectric ceramic powder forming machine, through the arrangement of the shell, the connecting shell, the motor, the worm, the screw rod, the worm wheel, the ball nut seat, the lifting cylinder, the material pushing plate, the forming block, the forming groove, the electric sliding table and the pressing block, when dielectric ceramic powder is formed, the powder enters the forming groove, the electric sliding table is started, the electric sliding table drives the pressing block to descend, and then the forming block is started; and after forming, the motor is started, the motor enables the worm to rotate, the worm drives the worm gear and the screw rod to rotate, at the moment, the ball nut seat can drive the lifting cylinder and the material pushing plate to ascend, formed products are pushed out, the products can be taken down quickly, the working efficiency is high, and automatic forming work is achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of dielectric ceramic powder, and in particular to a fully automatic dielectric ceramic powder forming machine. Background Technology

[0002] Ceramic powder is a powdery substance composed of a mixture of various materials, with its main components including alumina, silica, and zirconium oxide. Ceramic powder possesses characteristics such as high melting point, high hardness, good wear resistance, high temperature resistance, and insulation. Dielectric ceramic powder is a type of ceramic powder; it is a special type of ceramic powder with a core-shell structure. The shell surrounding the core contains at least two doped metals. Dielectric ceramic powder needs to be transformed into specific shapes and sizes through specific process steps, which requires the use of a powder forming machine. Therefore, a fully automatic dielectric ceramic powder forming machine is particularly needed.

[0003] However, most existing dielectric ceramic powder forming machines cannot automatically complete the forming process, and the powder cannot be quickly removed after forming, resulting in low work efficiency. Furthermore, most powder forming machines cannot quickly return excess powder that has not entered the forming tank to the powder storage box, which will affect the forming process and reduce work efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a fully automatic dielectric ceramic powder forming machine to solve the problems mentioned in the background art. Most existing fully automatic dielectric ceramic powder forming machines cannot automatically complete the forming work, and the powder cannot be quickly removed after forming, resulting in low work efficiency. Furthermore, most powder forming machines cannot quickly return excess powder that has not entered the forming tank to the powder storage box, and excess powder will affect the forming work, resulting in low work efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic dielectric ceramic powder forming machine, comprising a base, a forming mechanism at one end of the base, and a circulation mechanism at one end of the base;

[0006] The forming mechanism includes a housing, a connecting housing, a motor, a worm gear, a screw, a worm wheel, a ball bearing nut seat, a lifting cylinder, a pusher plate, a forming block, a forming groove, an electric slide, and a pressure block. The housing is fixedly mounted on one side of the base. The connecting housing is located inside the housing. A motor is fixedly mounted on one side of the connecting housing. A worm gear is connected to one end of the motor. A screw is located at one end of the connecting housing. A worm wheel is fixedly connected to the outer wall of the screw. A ball bearing nut seat is connected to the outer wall of the screw. A lifting cylinder is fixedly connected to the outer wall of the ball bearing nut seat. A pusher plate is fixedly connected to one side of the lifting cylinder. A forming block is fixedly mounted on one end of the housing. A forming groove is formed on one side of the forming block. An electric slide is fixedly mounted on one side of the base. A pressure block is located at one end of the electric slide.

[0007] Preferably, the worm gear is connected to the connecting housing via a bearing, and the worm gear and the connecting housing form a rotating structure.

[0008] Preferably, the screw is connected to the connecting shell via a bearing, and the worm gear forms a rotating structure with the connecting shell via the screw.

[0009] Preferably, the worm and the worm wheel are meshed, and the forming groove is provided in six sets at equal intervals on one side surface of the forming block.

[0010] Preferably, the upper surface of the pusher plate and the lower surface of the pressure block are each provided with six sets of cylinders that match the size of the forming groove.

[0011] Preferably, the circulation mechanism includes a baffle, a powder storage box, a powder injection pipe, a powder extraction pump, a powder extraction pipe, a powder discharge pipe, a nozzle, a cylinder, and a powder pusher plate. A baffle is fixedly installed on one side surface of the outer shell, a powder storage box is fixedly installed on one side surface of the base, a powder injection pipe is provided at the upper end of the powder storage box, a powder extraction pump is fixedly installed at the upper end of the powder storage box, one end of the powder extraction pump is connected to the powder extraction pipe, one end of the powder extraction pump is connected to the powder discharge pipe, one end of the powder discharge pipe is fixedly connected to the nozzle, a cylinder is fixedly installed on one side surface of the baffle, and one end of the cylinder is connected to the powder pusher plate.

[0012] Preferably, the powder pump and the powder extraction pipe constitute a powder extraction structure.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This fully automatic dielectric ceramic powder molding machine, through the arrangement of a shell, connecting shell, motor, worm gear, screw, worm wheel, ball bearing nut seat, lifting cylinder, pusher plate, molding block, molding groove, electric slide table, and pressure block, allows the dielectric ceramic powder to be molded when it enters the molding groove. The electric slide table is activated, causing the pressure block to descend and extrude the dielectric ceramic powder in the molding groove. After molding, the motor is activated, causing the worm gear to rotate. The worm gear then drives the worm wheel and screw to rotate, at which point the ball bearing nut seat drives the lifting cylinder and pusher plate to rise, thus extruding the powder into the molding groove. After molding, the product can be quickly removed, resulting in high work efficiency and automated molding. The system utilizes a baffle, powder storage box, powder injection pipe, powder extraction pump, powder extraction pipe, powder discharge pipe, nozzle, cylinder, and pusher plate. Before processing, dielectric ceramic powder is added to the powder storage box through the powder injection pipe. Then, the powder extraction pump is activated, and the dielectric ceramic powder is poured into the molding tank. At this point, some excess powder that did not enter the molding tank will remain on the surface of the outer shell. The cylinder is then activated, causing the pusher plate to move and push the excess powder back into the powder storage box. This rapid return of excess powder to the storage box does not affect the molding process. Attached Figure Description

[0014] Figure 1 This is a side view of the appearance structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the molding mechanism of this utility model;

[0016] Figure 3 This is a schematic diagram of the screw and the screw mating structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the circulating mechanism of this utility model.

[0018] In the diagram: 1. Base; 2. Molding mechanism; 201. Outer shell; 202. Connecting shell; 203. Motor; 204. Worm gear; 205. Screw; 206. Worm wheel; 207. Ball bearing nut seat; 208. Lifting cylinder; 209. Pusher plate; 210. Molding block; 211. Molding groove; 212. Electric slide table; 213. Press block; 3. Circulation mechanism; 301. Baffle; 302. Powder storage box; 303. Powder injection pipe; 304. Powder pump; 305. Powder extraction pipe; 306. Powder discharge pipe; 307. Nozzle; 308. Cylinder; 309. Pusher plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This utility model provides a technical solution: a fully automatic dielectric ceramic powder forming machine, including a base 1, a forming mechanism 2 at one end of the base 1, and a circulation mechanism 3 at one end of the base 1;

[0021] The molding mechanism 2 includes a housing 201, a connecting housing 202, a motor 203, a worm gear 204, a screw 205, a worm wheel 206, a ball nut seat 207, a lifting cylinder 208, a pusher plate 209, a molding block 210, a molding groove 211, an electric slide table 212, and a pressure block 213. The housing 201 is fixedly installed on one side surface of the base 1. The connecting housing 202 is provided inside the housing 201. The motor 203 is fixedly installed on one side surface of the connecting housing 202. One end of the motor 203 is connected to... The system includes a worm gear 204, a screw 205 at one end of the connecting shell 202, a worm wheel 206 fixedly connected to the outer wall of the screw 205, a ball bearing nut seat 207 connected to the outer wall of the screw 205, a lifting cylinder 208 fixedly connected to the outer wall of the ball bearing nut seat 207, a pusher plate 209 fixedly connected to one side surface of the lifting cylinder 208, a forming block 210 fixedly installed at one end of the outer shell 201, a forming groove 211 formed on one side surface of the forming block 210, and an electric... The electric slide 212 has a pressure block 213 at one end. Through the arrangement of the outer shell 201, connecting shell 202, motor 203, worm gear 204, screw 205, worm wheel 206, ball nut seat 207, lifting cylinder 208, pusher plate 209, forming block 210, forming groove 211, electric slide 212, and pressure block 213, during the forming process, powder enters the forming groove 211, the electric slide 212 is activated, and the electric slide 212 drives the pressure block 213 downwards. When the pressure block 213 is lowered, it will compress the powder in the forming tank 211 into a molded shape. After molding, the motor 203 is started, and the motor 203 causes the worm gear 204 to rotate. The worm wheel 206, which is meshed with the worm gear 204, will drive the screw 205 to rotate. At this time, the ball nut seat 207 will drive the lifting cylinder 208 and the pusher plate 209 to rise. The rising pusher plate 209 can push the molded product away from the forming tank 211, and the product can be quickly removed. This can realize automatic molding work and has higher work efficiency.

[0022] Furthermore, the worm gear 204 is connected to the connecting shell 202 via a bearing. The worm gear 204 and the connecting shell 202 form a rotating structure. With the worm gear 204 in place, when the worm gear 204 rotates, the worm wheel 206 will drive the screw 205 to rotate, so that the lifting cylinder 208 can perform lifting and lowering movements.

[0023] Furthermore, the screw 205 is connected to the connecting shell 202 via a bearing, and the worm gear 206 forms a rotating structure with the screw 205 and the connecting shell 202. With the worm gear 206, the worm gear 206 is driven to rotate by the meshing worm 204. At this time, the screw 205 rotates, and the ball nut seat 207 will drive the lifting cylinder 208 and the pusher plate 209 to move up and down.

[0024] Furthermore, the worm 204 and the worm wheel 206 are meshed together, and six sets of forming grooves 211 are equally spaced on one side surface of the forming block 210. Through the setting of the forming grooves 211, dielectric ceramic powder can be extruded and formed in the forming grooves 211.

[0025] Furthermore, the upper surface of the pusher plate 209 and the lower surface of the pressure block 213 are each provided with six sets of cylinders that match the size of the forming groove 211. With the pusher plate 209 in place, when the pusher plate 209 rises, it can push the formed product out of the forming groove 211, and the product can be quickly removed.

[0026] Furthermore, the circulation mechanism 3 includes a baffle 301, a powder storage box 302, a powder injection pipe 303, a powder pump 304, a powder extraction pipe 305, a powder discharge pipe 306, a nozzle 307, a cylinder 308, and a powder pusher plate 309. A baffle 301 is fixedly installed on one side of the outer casing 201, and a powder storage box 302 is fixedly installed on one side of the base 1. A powder injection pipe 303 is located at the upper end of the powder storage box 302, and a powder pump 304 is fixedly installed at the upper end of the powder storage box 302. One end of the powder pump 304 is connected to the powder extraction pipe 305, and another end of the powder pump 304 is connected to the powder discharge pipe 306. A nozzle 307 is fixedly connected to one end of the powder discharge pipe 306. A cylinder 308 is fixedly installed on one side of the baffle 301, and a powder pusher plate 309 is connected to one end of the cylinder 308. With the configuration of baffle 301, powder storage box 302, powder injection pipe 303, powder extraction pump 304, powder extraction pipe 305, powder discharge pipe 306, nozzle 307, cylinder 308, and powder pushing plate 309, before the molding process, dielectric ceramic powder is added to the powder storage box 302 through the powder injection pipe 303. Then, the powder extraction pump 304 is started, and the powder extraction pump 304 extracts the powder from the powder storage box 302 through the powder extraction pipe 305 and discharges it through the powder discharge pipe 306. Finally, the powder can be sprayed into the molding tank 211 through the nozzle 307. At this time, there will be some excess powder overflowing. The cylinder 308 is started, and the cylinder 308 moves the powder pushing plate 309. The powder pushing plate 309 can quickly push the excess powder back to the powder storage box 302. The excess powder will not affect the molding process.

[0027] Furthermore, the powder pump 304 and the powder extraction pipe 305 constitute a powder extraction structure. With the powder pump 304, the powder pump 304 can pump the powder in the powder storage box 302 to the molding tank 211, which can quickly carry out the molding work.

[0028] Working principle: Before molding, dielectric ceramic powder is added to the powder storage tank 302 through the powder injection pipe 303. Then, the powder extraction pump 304 is started, and the powder extraction pump 304 extracts the powder from the powder storage tank 302 through the powder extraction pipe 305 and discharges it through the powder discharge pipe 306. Finally, the powder can be sprayed into the molding tank 211 through the nozzle 307. At this time, the electric slide 212 is started, and the electric slide 212 drives the pressure block 213 to descend. The pressure block 213 will compress and shape the powder in the molding tank 211. After molding, the motor 203 is started, and the motor 203 causes the worm gear 204 to rotate, meshing with the worm gear 204. The worm gear 206 drives the screw 205 to rotate. At this time, the ball nut seat 207 drives the lifting cylinder 208 and the pusher plate 209 to rise. The rising pusher plate 209 can push the formed product away from the forming groove 211 and quickly remove the product. This can realize automatic forming work and improve work efficiency. Secondly, when the powder is injected into the forming groove 211, there will be some excess powder overflowing. The cylinder 308 is activated, and the cylinder 308 moves the powder pusher plate 309. The powder pusher plate 309 can quickly push the excess powder back to the powder storage box 302. The excess powder will not affect the forming work.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic dielectric ceramic powder forming machine, comprising a base (1), characterized in that: A forming mechanism (2) is provided at one end of the base (1), and a circulation mechanism (3) is provided at one end of the base (1); The forming mechanism (2) includes a housing (201), a connecting housing (202), a motor (203), a worm gear (204), a screw (205), a worm wheel (206), a ball bearing nut seat (207), a lifting cylinder (208), a pusher plate (209), a forming block (210), a forming groove (211), an electric slide (212), and a pressure block (213). The housing (201) is fixedly installed on one side surface of the base (1). The connecting housing (202) is provided inside the housing (201). The motor (203) is fixedly installed on one side surface of the connecting housing (202). One end of the motor (203) is connected to the worm gear (204). A screw (205) is provided at one end of the base (202). A worm gear (206) is fixedly connected to the outer wall of the screw (205). A ball nut seat (207) is connected to the outer wall of the screw (205). A lifting cylinder (208) is fixedly connected to the outer wall of the ball nut seat (207). A pusher plate (209) is fixedly connected to one side surface of the lifting cylinder (208). A forming block (210) is fixedly installed at one end of the outer shell (201). A forming groove (211) is opened on one side surface of the forming block (210). An electric slide (212) is fixedly installed on one side surface of the base (1). A pressure block (213) is provided at one end of the electric slide (212).

2. The fully automatic dielectric ceramic powder forming machine according to claim 1, characterized in that: The worm (204) is connected to the connecting shell (202) via a bearing, and the worm (204) and the connecting shell (202) form a rotating structure.

3. The fully automatic dielectric ceramic powder forming machine according to claim 1, characterized in that: The screw (205) is connected to the connecting shell (202) via a bearing, and the worm gear (206) forms a rotating structure with the connecting shell (202) via the screw (205).

4. The fully automatic dielectric ceramic powder forming machine according to claim 1, characterized in that: The worm (204) and worm wheel (206) are meshed together, and the forming groove (211) has six sets of grooves evenly spaced on one side surface of the forming block (210).

5. The fully automatic dielectric ceramic powder forming machine according to claim 1, characterized in that: The upper surface of the pusher plate (209) and the lower surface of the pressure block (213) are each provided with six sets of cylinders that match the size of the forming groove (211).

6. The fully automatic dielectric ceramic powder forming machine according to claim 1, characterized in that: The circulation mechanism (3) includes a baffle (301), a powder storage box (302), a powder injection pipe (303), a powder pump (304), a powder extraction pipe (305), a powder discharge pipe (306), a nozzle (307), a cylinder (308), and a powder pusher plate (309). The baffle (301) is fixedly installed on one side surface of the outer shell (201), and the powder storage box (302) is fixedly installed on one side surface of the base (1). The powder storage box (302) is provided with a powder injection port at its upper end. The upper end of the powder storage box (302) is fixedly installed with a powder pump (304), one end of the powder pump (304) is connected to a powder extraction pipe (305), one end of the powder pump (304) is connected to a powder discharge pipe (306), one end of the powder discharge pipe (306) is fixedly connected to a nozzle (307), and a cylinder (308) is fixedly installed on one side surface of the baffle (301), one end of the cylinder (308) is connected to a powder pusher plate (309).

7. The fully automatic dielectric ceramic powder forming machine according to claim 6, characterized in that: The powder pump (304) and the powder extraction pipe (305) constitute a powder extraction structure.

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