Modified color master batch screening device
By designing a modified masterbatch screening device and adopting a multi-stage screening and collection box structure, the problem of inconvenient masterbatch collection in traditional equipment is solved, and efficient screening and stable collection effects are achieved.
Patent Information
- Application Number
- CN202423038463.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Traditional masterbatch screening equipment is not convenient for collecting the screened masterbatch separately.
A modified masterbatch screening device was designed, which included a receiving mechanism, a screening mechanism and a dust collection mechanism. The screening box was driven by a vibrating disk to perform multi-stage screening, and masterbatches of different sizes were separated and collected through multiple screens and collection boxes. Dust was removed by combining a vacuum cleaner.
It achieves efficient screening and stable collection of modified masterbatches of different sizes, ensuring a clean screening environment.
Smart Images

Figure CN223478080U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of masterbatch processing, and in particular to a screening device for modified color masterbatch. Background Technology
[0002] Masterbatch, also known as plastic masterbatch, is a plastic processing aid developed in the 1980s. It consists of a large amount of chemical additives, carrier resin, and dispersants. Masterbatch is an aggregate obtained by uniformly loading a large amount of pigment into resin. In plastic processing, masterbatch refers to the granular material produced by mixing various additives, fillers, and a small amount of carrier resin for ease of operation during the molding process. This mixture is then metered, mixed, melted, extruded, and pelletized using equipment such as extruders. Masterbatch is composed of carrier resin, various fillers, and various additives. The amount of additives or fillers in masterbatch is several to ten times higher than the amount required in the actual plastic product. During molding, the ratio of masterbatch to matrix resin must be adjusted according to the content of relevant components in the masterbatch and the amount required in the actual product. Masterbatch can generally be divided into ordinary filler masterbatch and functional masterbatch, such as color masterbatch and anti-fogging masterbatch.
[0003] However, modified masterbatches come in different sizes during production. To facilitate subsequent processing, it is necessary to separate and screen the modified masterbatches of different sizes. Traditional masterbatch screening equipment, such as the technical solution disclosed in the patent application number CN202221996673.3 entitled "Plastic Masterbatch Screening Machine," is not convenient for separating and collecting the screened masterbatches. Utility Model Content
[0004] Therefore, it is necessary to provide a modified masterbatch screening device to address the technical problem that traditional masterbatch screening equipment is not convenient for separating and collecting the screened masterbatches.
[0005] A modified masterbatch screening device, comprising: a receiving mechanism, a screening mechanism, and a dust collection mechanism;
[0006] The receiving mechanism includes a receiving block, a receiving cover, a discharge funnel, and two connecting rods; the receiving cover is connected to the receiving block, and the discharge funnel is connected to the top of the receiving cover through each of the connecting rods; a first through hole, a second through hole, and a third through hole are sequentially opened on one side wall of the receiving cover from top to bottom;
[0007] The screening mechanism includes a vibrating disc, two connecting plates, a first screening component, a first collecting box, a second screening component, and a third screening component; the vibrating disc is connected to the receiving block, and the driving end of the vibrating disc is connected to the two connecting plates; the vibrating disc, the two connecting plates, and the first collecting box are all housed in the receiving cover; one of the connecting plates has a first through-hole, a second through-hole, and a third through-hole sequentially from top to bottom;
[0008] The first screening assembly includes a first screening box, a first screening tube, and a first collection box. The first screening box is disposed between the two connecting plates and connected to the ends of the two connecting plates away from the vibrating plate. The bottom of the first screening box is an inclined first screen. The output end of the discharge funnel is located near the end of the first screen with a higher height. A first discharge port is opened at the bottom of the side wall of the first screening box connected to the lowest end of the first screen. The first discharge port is connected to the first collection box through the inclined first screening tube. The first screening tube passes through the first through-hole and the first perforation in sequence.
[0009] The first collecting box is disposed below the first screening box and is used to collect the masterbatch that leaks from the first screening box; the first collecting box is disposed between the two connecting plates and connected to the two connecting plates; the bottom of the first collecting box is an inclined sliding plate, and an output nozzle is provided at the lower end of the bottom of the first collecting box;
[0010] The second screening assembly includes a second screening box, a second screening tube, and a second collection box. The second screening box is disposed below the first collection box and is connected to the two connecting plates. The bottom of the second screening box is an inclined second screen. The filter holes on the second screen are smaller than those on the first screen. The output nozzle of the first collection box is located near the higher end of the second screen. A second discharge port is provided at the bottom of the side wall of the second screening box connected to the lowest end of the second screen. The second discharge port is connected to the second collection box through the inclined second screening tube. The second screening tube passes through a second through-hole and a second through-hole in sequence.
[0011] The third screening component includes a second collecting box, a third screening tube, and a third collecting box. The second collecting box is located below the second screening box and is used to collect the masterbatch that leaks from the second screening box. The second collecting box is located between and connected to the two connecting plates. The bottom of the second collecting box is an inclined sliding plate. A third discharge port is opened at the lower end of the bottom of the second collecting box. The third discharge port is connected to the third collecting box through the inclined third screening tube. The third screening tube passes through a third through-hole and a third through-aperture in sequence.
[0012] The vacuuming mechanism includes a vacuum cleaner and a vacuum hose, and the vacuum cleaner is connected to the receiving cover through the vacuum hose.
[0013] In one embodiment, the connecting rod is a cylindrical structure.
[0014] In one embodiment, the connecting rod is a quadrangular prism structure.
[0015] In one embodiment, each of the connecting rods is integrally formed with the discharge funnel.
[0016] In one embodiment, each of the connecting rods is integrally formed with the receiving cover.
[0017] In one embodiment, the feeding funnel, each of the connecting rods, and the receiving cover are integrally formed.
[0018] In one embodiment, the connecting plate is a rectangular plate structure.
[0019] In one embodiment, the first screen and the first screening box are integrally formed.
[0020] In one embodiment, the second screen and the second screening box are integrally formed.
[0021] In one embodiment, the output nozzle is integrally formed with the first collection box.
[0022] During operation, the aforementioned modified masterbatch screening device uses a vibrating disc to drive the first collecting box, first screening box, second screening box, and second collecting box to vibrate via two connecting plates. The modified masterbatch to be screened is discharged from the discharge funnel into the first screening box and rolls down the first screen. Larger particles of modified masterbatch rolling down the first screen flow into the first collecting box through the first discharge port and the first screening pipe. Modified masterbatch leaking through the filter holes of the first screen is collected in the first collecting box and discharged into the second screening box, where it rolls down the second screen. Modified masterbatch rolling down the second screen flows into the second collecting box through the second discharge port and the second screening pipe. Smaller particles of modified masterbatch rolling down the second collecting box, after being collected in the second collecting box and rolling down the sliding plate on the second collecting box, flow into the third collecting box through the third discharge port and the third screening pipe. Throughout the screening process, a vacuum cleaner promptly removes dust generated during screening to ensure a clean screening environment. The aforementioned modified masterbatch screening device can screen modified masterbatches of three different sizes, exhibits high operational stability, and can collect the screened modified masterbatches of all three sizes at any time. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the modified masterbatch screening device in one embodiment;
[0024] Figure 2 This is a partial structural schematic diagram of a modified masterbatch screening device in one embodiment. Detailed Implementation
[0025] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below. In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0028] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0029] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0030] Please refer to the following: Figure 1 and Figure 2 The present invention provides a modified masterbatch screening device 10, which includes a receiving mechanism 100, a screening mechanism 200 and a dust collection mechanism 300.
[0031] The receiving mechanism 100 includes a receiving block 110, a receiving cover 120, a discharge funnel 130, and two connecting rods 140. The receiving cover 120 is connected to the receiving block 110, and the discharge funnel 130 is connected to the top of the receiving cover 120 via the connecting rods 140. A first through hole 101, a second through hole 102, and a third through hole 103 are sequentially formed from top to bottom on one side wall of the receiving cover 120. In this embodiment, the connecting rods 140 are cylindrical. In another embodiment, the connecting rods 140 are quadrangular prisms. Each connecting rod 140 and the discharge funnel 130 are integrally formed. In one embodiment, each connecting rod 140 and the receiving cover 120 are integrally formed. Further, in this embodiment, the discharge funnel 130, each connecting rod 140, and the receiving cover 120 are integrally formed.
[0032] The screening mechanism 200 includes a vibrating disc 210, two connecting plates 220, a first screening component 230, a first collecting box 240, a second screening component 250, and a third screening component 260. The vibrating disc 210 is connected to the receiving block 110, and the driving end of the vibrating disc 210 is connected to the two connecting plates 220. The vibrating disc 210, the two connecting plates 220, and the first collecting box 240 are all housed in a receiving cover 120. One connecting plate 220 has a first through-hole 201, a second through-hole 202, and a third through-hole 203 sequentially formed from top to bottom. In this embodiment, the connecting plate 220 is a rectangular plate structure.
[0033] The first screening component 230 includes a first screening box 231, a first screening tube 232, and a first collection box 233. The first screening box 231 is disposed between two connecting plates 220 and connected to the ends of the two connecting plates 220 away from the vibrating plate 210. The bottom of the first screening box 231 is an inclined first screen 234. In this embodiment, the first screen 234 and the first screening box 231 are integrally formed. The output end of the discharge funnel 130 is located near the higher end of the first screen 234. A first discharge port 204 is provided at the bottom of the side wall where the lowest end of the first screening box 231 and the first screen 234 are connected. The first discharge port 204 is connected to the first collection box 233 through the inclined first screening tube 232. The first screening tube 232 passes through the first through-hole 201 and the first through-hole 101 in sequence.
[0034] The first collecting box 240 is disposed below the first screening box 231 and is used to collect the masterbatch that leaks from the first screening box 231. The first collecting box 240 is disposed between and connected to the two connecting plates 220. The bottom of the first collecting box 240 is an inclined sliding plate, and an output nozzle 241 is provided at the lower end of the bottom of the first collecting box 240. In this embodiment, the output nozzle 241 and the first collecting box 240 are integrally formed.
[0035] The second screening component 250 includes a second screening box 251, a second screening tube 252, and a second collection box 253. The second screening box 251 is located below the first collection box 240 and is connected to the two connecting plates 220. The bottom of the second screening box 251 is an inclined second screen 254. In this embodiment, the second screen 254 and the second screening box 251 are integrally formed. The filter holes on the second screen 254 are smaller than the filter holes on the first screen 234. The output nozzle 241 of the first collection box 240 is located near the higher end of the second screen 254. A second discharge port 205 is provided at the bottom of the side wall where the second screening box 251 and the lowest end of the second screen 254 are connected. The second discharge port 205 is connected to the second collection box 253 through the inclined second screening tube 252. The second screening tube 252 passes through the second through-hole 202 and the second through-hole 102 in sequence.
[0036] The third screening component 260 includes a second collecting box 261, a third screening tube 262, and a third collecting box 263. The second collecting box 261 is located below the second screening box 251 and is used to collect the masterbatch that leaks from the second screening box 251. The second collecting box 261 is located between and connected to the two connecting plates 220. The bottom of the second collecting box 261 is an inclined sliding plate. A third discharge port 206 is opened at the lower end of the bottom of the second collecting box 261, and the third discharge port 206 is connected to the third collecting box 263 through the inclined third screening tube 262. The third screening tube 262 passes through the third through-hole 203 and the third through-hole 103 in sequence.
[0037] The vacuuming mechanism 300 includes a vacuum cleaner 310 and a vacuum hose 320, with the vacuum cleaner 310 connected to the receiving cover 120 via the vacuum hose 320.
[0038] During operation, the modified masterbatch screening device 10 described above uses a vibrating disc 210 to drive the first collecting box 240, the first screening box 231, the second screening box 251, and the second collecting box 261 to vibrate via two connecting plates 220. The modified masterbatch to be screened is discharged from the discharge funnel 130 into the first screening box 231 and rolls down along the first screen 234 from top to bottom. Large particles of modified masterbatch rolling down along the first screen 234 flow into the first collecting box 233 through the first discharge port 204 and the first screening pipe 232. Modified masterbatch leaking through the filter holes on the first screen 234 is collected in the first collecting box 240 and discharged into the second screening box 251, rolling down along the second screen 254 from top to bottom. Modified masterbatch rolling down along the second screen 254 flows into the second collecting box 253 through the second discharge port 205 and the second screening pipe 252. The modified masterbatch that leaks through the filter holes of the second screen 254 is collected in the second collecting box 261. Small particles of modified masterbatch that roll down the slide plate on the second collecting box 261 flow into the third collection box 263 through the third discharge port 206 and the third screening pipe 262. Throughout the screening process, the vacuum cleaner 310 uses the suction pipe 320 to promptly remove dust generated during screening, ensuring a clean screening environment. The modified masterbatch screening device 10 described above can screen modified masterbatch of three sizes, has high operational stability, and can collect the screened modified masterbatch of all three sizes at any time.
[0039] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0040] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A modified masterbatch screening device, characterized in that, include: The system includes a receiving unit, a screening unit, and a dust collection unit. The receiving mechanism includes a receiving block, a receiving cover, a discharge funnel, and two connecting rods; the receiving cover is connected to the receiving block, and the discharge funnel is connected to the top of the receiving cover through each of the connecting rods; a first through hole, a second through hole, and a third through hole are sequentially opened on one side wall of the receiving cover from top to bottom; The screening mechanism includes a vibrating disc, two connecting plates, a first screening component, a first collecting box, a second screening component, and a third screening component; the vibrating disc is connected to the receiving block, and the driving end of the vibrating disc is connected to the two connecting plates; the vibrating disc, the two connecting plates, and the first collecting box are all housed in the receiving cover; one of the connecting plates has a first through-hole, a second through-hole, and a third through-hole sequentially from top to bottom; The first screening assembly includes a first screening box, a first screening tube, and a first collection box. The first screening box is disposed between the two connecting plates and connected to the ends of the two connecting plates away from the vibrating plate. The bottom of the first screening box is an inclined first screen. The output end of the discharge funnel is located near the end of the first screen with a higher height. A first discharge port is opened at the bottom of the side wall of the first screening box connected to the lowest end of the first screen. The first discharge port is connected to the first collection box through the inclined first screening tube. The first screening tube passes through the first through-hole and the first perforation in sequence. The first collecting box is disposed below the first screening box and is used to collect the masterbatch that leaks from the first screening box; the first collecting box is disposed between the two connecting plates and connected to the two connecting plates; the bottom of the first collecting box is an inclined sliding plate, and an output nozzle is provided at the lower end of the bottom of the first collecting box; The second screening assembly includes a second screening box, a second screening tube, and a second collection box. The second screening box is disposed below the first collection box and is connected to the two connecting plates. The bottom of the second screening box is an inclined second screen. The filter holes on the second screen are smaller than those on the first screen. The output nozzle of the first collection box is located near the higher end of the second screen. A second discharge port is provided at the bottom of the side wall of the second screening box connected to the lowest end of the second screen. The second discharge port is connected to the second collection box through the inclined second screening tube. The second screening tube passes through a second through-hole and a second through-hole in sequence. The third screening component includes a second collecting box, a third screening tube, and a third collecting box. The second collecting box is located below the second screening box and is used to collect the masterbatch that leaks from the second screening box. The second collecting box is located between and connected to the two connecting plates. The bottom of the second collecting box is an inclined sliding plate. A third discharge port is opened at the lower end of the bottom of the second collecting box. The third discharge port is connected to the third collecting box through the inclined third screening tube. The third screening tube passes through a third through-hole and a third through-aperture in sequence. The vacuuming mechanism includes a vacuum cleaner and a vacuum hose, and the vacuum cleaner is connected to the receiving cover through the vacuum hose.
2. The modified masterbatch screening device according to claim 1, characterized in that, The connecting rod has a cylindrical structure.
3. The modified masterbatch screening device according to claim 1, characterized in that, The connecting rod has a quadrangular prism structure.
4. The modified masterbatch screening device according to claim 1, characterized in that, Each of the connecting rods and the discharge funnel are integrally formed.
5. The modified masterbatch screening device according to claim 1, characterized in that, Each of the connecting rods and the receiving cover are integrally formed.
6. The modified masterbatch screening device according to claim 1, characterized in that, The feeding funnel, each of the connecting rods, and the receiving cover are integrally formed.
7. The modified masterbatch screening device according to claim 1, characterized in that, The connecting plate is a rectangular plate structure.
8. The modified masterbatch screening device according to claim 1, characterized in that, The first screen and the first screening box are integrally formed.
9. The modified masterbatch screening device according to claim 1, characterized in that, The second screen and the second screening box are integrally formed.
10. The modified masterbatch screening device according to claim 1, characterized in that, The output nozzle is integrally formed with the first collection box.
Citation Information
Patent Citations
Plastic master batch screening machine
CN219025005U