Injection mold for producing and processing automobile parts

Abstract

The utility model relates to the technical field of auto spare part production, in particular to an injection mold for auto spare part production and processing, which comprises injection molding part water gap cutting equipment positioned on one side of the auto spare part injection mold, and the injection molding part water gap cutting equipment comprises a workbench, a support frame, a three-axis guide sliding component, a water gap laser cutting knife and a dust hood, the supporting frame is a rectangular mechanism and is installed on the top, close to the outer edge, of the periphery of the workbench, a plurality of chipping collecting through holes are formed in the long edges, close to the two sides, of the supporting frame in a penetrating mode, and the dust hood covers the supporting frame on the top of the workbench. According to the device, the mode that a joint of an injection molding part and a water gap is treated through a trimming knife in the past is changed into laser cutting, chippings generated in the treatment process are reduced, the multiple chipping collecting through holes are formed in the supporting frame at the top of the workbench in a penetrating mode, the chippings are collected and discharged in cooperation with the dust suction hood, and the working environment is kept clean; and the finished product quality of the automobile injection-molded part is ensured.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts manufacturing technology, specifically to an injection mold for automotive parts manufacturing and processing. Background Technology

[0002] Automotive injection-molded parts mainly include engine parts, interior parts, and exterior parts. The plastic materials used in automotive injection-molded parts are lighter than traditional metal materials, helping to reduce overall vehicle weight and improve fuel economy. Plastic parts are generally less expensive than metal parts and are easier to mass-produce. They can be injection molded into various complex shapes to meet different design requirements.

[0003] After automotive injection molded parts are formed by mold processing, the connection between the injection molded part and the sprue needs to be treated. Currently, the connection between the injection molded part and the sprue is treated by a trimmer. During the trimming process, a large number of burrs and debris are easily generated. If the debris is not cleaned in time, it can easily cover the injection molded part, causing scratches on the surface of the injection molded part and affecting the quality of the finished product. Utility Model Content

[0004] The purpose of this utility model is to provide an injection mold for the production and processing of automotive parts, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] An injection mold for manufacturing and processing automotive parts includes a sprue cutting device located on one side of the injection mold. The sprue cutting device includes a worktable, a support frame, a three-axis guide sliding assembly, a sprue laser cutting blade, and a dust collection hood. The support frame is a rectangular structure installed around the worktable near the top of its outer edge. Multiple debris collection holes are provided through the longer sides of the support frame. The dust collection hood covers the support frame located on top of the worktable. A connecting hose is provided on the outer wall of the top side of the dust collection hood to connect to an external vacuum cleaner.

[0007] As a preferred embodiment of this utility model, the three-axis guide sliding assembly includes first electric sliding guide rails with a symmetrical structure located at the top of both sides of the support frame. The top of the two first electric sliding guide rails are slidably connected to first sliders. The tops of the two first sliders are connected to each other by a second electric sliding rail. A second sliding block is slidably connected to the second electric sliding rail. A lifting assembly is connected to the outer wall of the second sliding block. The bottom of the lifting assembly is connected to the sprue laser cutting blade by an edge disassembly fastener.

[0008] As a preferred embodiment of this utility model, the lifting assembly includes a fixed plate, a fixed rod, a linear guide rail, a rack, and a lifting motor. The fixed plate is U-shaped and fixed on the outer wall of the second sliding block. The fixed rod is vertically inserted inside the fixed plate. The linear guide rail is parallel to one side of the outer wall of the fixed rod, and a linear slider on the linear guide rail is connected to the inner wall of the fixed plate. The rack is parallel to the other side of the outer wall of the fixed rod, and a lifting gear is meshed on the rack inside the fixed plate. The lifting motor is located on the outer wall of the fixed plate on one side of the lifting gear, and the output end of the lifting motor extends through the fixed plate into its interior and connects to the lifting gear.

[0009] As a preferred embodiment of this utility model, the edge disassembly fastener includes a fixing ring fixedly sleeved at the bottom of the fixing rod, a fastening bolt threadedly connected to the fixing ring, the sprue laser cutting blade penetrating inside the fixing ring, and the end of the fastening bolt abutting against the outer wall of the sprue laser cutting blade.

[0010] As a preferred embodiment of this utility model, the first electric sliding rail, the second electric sliding rail, and the lifting motor are connected to the controller via wires.

[0011] In a preferred embodiment of this invention, the sprue laser cutting blade is connected to the controller via a wire.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] In response to the problems mentioned in the background art, this application replaces the previous method of processing the connection between injection molded parts and sprue with laser cutting, thereby reducing the generation of debris during the processing;

[0014] Multiple debris collection holes are drilled through the support frame at the top of the workbench to facilitate timely removal of debris. The dust hood is located outside the support frame at the top of the workbench and is connected to an external vacuum cleaner via a connecting hose. When the laser cutting blade is working, the dust hood can effectively protect the workbench while collecting and removing debris, keeping the working environment clean and ensuring the quality of the finished automotive injection molded parts.

[0015] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0016] Figure 1 This is a sample drawing of the overall design of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of the utility model;

[0018] Figure 3This is a schematic diagram of the lifting component structure of this utility model;

[0019] Figure 4 This utility model Figure 2 Enlarged view of area A in the middle.

[0020] In the diagram: 1. Workbench; 2. Support frame; 21. Debris collection through hole; 3. Three-axis guide sliding assembly; 31. First electric sliding rail; 32. First slider; 33. Second electric sliding rail; 34. Second sliding block; 4. Sprue laser cutting blade; 40. Fixing plate; 41. Fixing rod; 42. Linear guide rail; 43. Rack; 44. Lifting motor; 45. Fixing ring; 46. Fastening bolt; 5. Dust collection hood. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the utility model more thorough and comprehensive. Example

[0022] All devices in this application adopt conventional models in the prior art, and the control method is through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art, which is common knowledge in the field, so this application will not explain it in detail.

[0023] Please see Figure 1-4 This utility model provides a technical solution: an injection mold for the production and processing of automotive parts, including an injection molding part sprue cutting device located on one side of the automotive parts injection mold. The injection molding part sprue cutting device includes a workbench 1, a support frame 2, a three-axis guide sliding assembly 3, a sprue laser cutting blade 4, and a dust collection hood 5. The support frame 2 is a rectangular structure installed around the workbench 1 near the top of the outer edge. Multiple debris collection through holes 21 are opened through the longer sides of the support frame 2 near both sides. The dust collection hood 5 is covered outside the support frame 2 at the top of the workbench 1. A connecting hose is connected to an external vacuum cleaner through the outer wall of the top side of the dust collection hood 5.

[0024] It should be noted that in this embodiment, the support frame 2 is installed around the workbench 1 near the top of the outer edge to provide stable support for the equipment. Multiple debris collection holes 21 are provided through the support frame to facilitate the timely discharge of debris.

[0025] Furthermore, the dust hood 5 is located outside the top support frame 2 of the workbench 1 and is connected to an external vacuum cleaner via a connecting hose. When the laser cutting blade 4 is working, the dust hood 5 can effectively protect the workbench while collecting and discharging debris, keeping the working environment clean and ensuring the quality of the finished automotive injection molded parts.

[0026] The dust hood 5 is located outside the support frame 2 on top of the workbench 1. This arrangement allows it to cover the entire laser cutting area, effectively protecting the machine and collecting debris. The dust hood 5 is made of transparent or semi-transparent material so that the operator can clearly observe the working status of the laser cutting blade. The shape and size of the dust hood 5 are also designed to match the workbench and support frame, ensuring a tight fit and effectively preventing debris from splashing. The dust hood 5 physically isolates the laser cutting blade 4 from the external environment, effectively preventing debris from splashing onto the operator or surrounding equipment. The presence of the dust hood 5 reduces the amount of dust and debris in the air, lowering environmental pollution and potential threats to the operator's health.

[0027] The dust collection hood 5 is connected to an external vacuum cleaner via a connecting hose, creating a negative pressure environment. When the laser cutting blade 4 is working, the generated debris is drawn into the dust collection hood 5 by the negative pressure and connected to the external vacuum cleaner via the hose. The filtered debris and air mixture is smoothly discharged into the external environment through the connecting hose, maintaining a clean working environment and automating debris collection. This reduces the workload and time cost of manual cleaning. Because the dust collection hood 5 can continuously collect and discharge debris, it can support the laser cutting blade to operate continuously for a long time, improving production efficiency.

[0028] Please see Figure 2 , 34. The three-axis guide sliding assembly 3 includes first electric sliding guide rails 31 with a symmetrical structure located at the top of both sides of the support frame 2. First sliders 32 are slidably connected to the top of the two first electric sliding guide rails 31. The tops of the two first sliders 32 are connected by a second electric sliding rail 33. A second sliding block 34 is slidably connected to the second electric sliding rail 33. A lifting assembly is connected to the outer wall of the second sliding block 34. The bottom of the lifting assembly is connected to the laser cutting blade 4 via an edge-removable fastener. The lifting assembly includes a fixed plate 40, a fixed rod 41, a linear guide rail 42, a rack 43, and a lifting motor 44. The fixed plate 40 is fixed to the outer wall of the second sliding block 34 in a U-shape. The fixed rod 41 is vertically inserted inside the fixed plate 40. The linear guide rail 42 is parallel to one side of the outer wall of the fixed rod 41. A linear slider on the linear guide rail 42 is connected to the inner wall of the fixed plate 40. A rack 43 is parallel to the outer wall of the fixed rod 41 on the other side. A lifting gear is meshed on the rack 43 inside the fixed plate 40. A lifting motor 44 is located on the outer wall of the fixed plate 40 on one side of the lifting gear. The output end of the lifting motor 44 extends through the fixed plate 40 and into it, connecting with the lifting gear. The edge disassembly fastener includes a fixing ring 45 fixedly sleeved at the bottom of the fixed rod 41. A fastening bolt 46 is threadedly connected to the fixing ring 45. A sprue laser cutting blade 4 passes through the fixing ring 45 and is located inside the fixing ring 45. The end of the fastening bolt 46 abuts against the outer wall of the sprue laser cutting blade 4. The first electric sliding guide rail 31, the second electric sliding rail 33, and the lifting motor 44 are connected to the controller via wires. The sprue laser cutting blade 4 is connected to the controller via wires.

[0029] It should be noted that, in this embodiment, the three-axis guide sliding assembly 3 includes two first electric sliding guide rails 31 with a symmetrical structure located at the top of both sides of the support frame, and two first sliders 32 slidably connected to these two guide rails. The two first sliders 32 are connected by a second electric slide rail 33 to form a platform that can move freely in three-dimensional space. This design enables the sprue laser cutting blade to be precisely positioned in the X, Y, and Z directions to adapt to injection molded parts of different shapes and sizes. At the same time, the second sliding block 34 on the second electric slide rail 33 is also connected to a lifting assembly for further adjusting the height of the sprue laser cutting blade.

[0030] Furthermore, the lifting assembly is a crucial component of the three-axis guide sliding assembly 3, comprising a fixed plate 40, a fixed rod 41, a linear guide rail 42, a rack 43, and a lifting motor 44. The fixed plate 40, with a U-shaped structure, is fixed to the outer wall of the second sliding block 34, providing stable support for the entire lifting assembly. The fixed rod 41 vertically penetrates the interior of the fixed plate 40 and is arranged parallel to the linear guide rail 42. The linear slider on the linear guide rail 42 is connected to the inner wall of the fixed plate 40, ensuring stability during lifting. The rack 43 is parallel to the outer wall of the fixed rod 41 on the other side and meshes with the lifting gear. The lifting motor 44 is located on the outer wall of the fixed plate on one side of the lifting gear, and its output end extends through the fixed plate 40 into its interior, connecting to the lifting gear. When the lifting motor 44 rotates... The gear transmission drives the rack 43 and the fixed rod 41 to move up and down, thereby realizing the lifting and adjustment of the sprue laser cutting blade. In addition, the bottom of the lifting assembly is connected to the sprue laser cutting blade 4 via edge disassembly fasteners. The edge disassembly fasteners include a fixing 45 fixedly sleeved at the bottom of the fixed rod 41 and a fastening bolt 46 threadedly connected to the fixing ring. The sprue laser cutting blade 4 passes through the inside of the fixing ring 40, and the end of the fastening bolt 46 abuts against the outer wall of the sprue laser cutting blade 4. This design makes the sprue laser cutting blade 4 easy to install and disassemble, and convenient for maintenance and replacement.

[0031] The working process of this utility model:

[0032] In operation, the operator places the automotive parts to be processed on the worktable and adjusts their position to suit the working range of the laser cutting blade. Simultaneously, the operator ensures the dust hood 5 is correctly installed and properly connected to the external vacuum cleaner. Next, the three-axis guide sliding assembly 3 begins operation. The first electric sliding rail 31 drives the first slider 32 to move in the X-axis direction, and the second electric sliding rail 33 drives the second slider 34 to move in the Y-axis direction, thereby achieving precise positioning of the sprue laser cutting blade on the horizontal plane. When the sprue laser cutting blade 4 moves to the designated position, the lifting assembly begins operation. Through the coordinated action of components such as the fixed plate 40, fixed rod 41, linear guide rail 42, rack 43, and lifting motor 45, the sprue laser cutting blade is adjusted... The laser cutter is positioned at a height that brings it into contact with the injection-molded part. It then emits a high-energy-density laser beam to precisely cut the sprue section of the part. During laser cutting, debris is drawn into the dust collection hood 5 by negative pressure. Since the dust collection hood 5 is connected to an external vacuum cleaner, the debris is smoothly discharged into the external environment through a connecting hose, maintaining a clean working environment. Throughout the cutting process, the controller monitors the working status of the three-axis guide sliding assembly 3, the lifting assembly, and the laser cutter 4 in real time. Once all sprue sections have been cut, the equipment automatically stops. The operator can then remove the cut automotive parts for inspection to confirm that their dimensions and quality meet requirements. If necessary, subsequent processing or assembly operations can be performed.

[0033] The present invention has been described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.

Claims

1. An injection mold for manufacturing and processing automotive parts, comprising a sprue cutting device located on one side of the automotive parts injection mold, characterized in that: The injection molding part sprue cutting equipment includes a workbench (1), a support frame (2), a three-axis guide sliding assembly (3), a sprue laser cutting blade (4), and a dust collection hood (5). The support frame (2) is a rectangular structure installed around the workbench (1) near the top of the outer edge. The support frame (2) has multiple debris collection through holes (21) on its longer sides. The dust collection hood (5) covers the support frame (2) on the top of the workbench (1). The dust collection hood (5) is connected to an external vacuum cleaner through a connecting hose on one side of its top.

2. The injection mold for manufacturing and processing automotive parts according to claim 1, characterized in that: The three-axis guide sliding assembly (3) includes a first electric sliding guide rail (31) with a symmetrical structure located at the top of both sides of the support frame (2). The top of the two first electric sliding guide rails (31) is slidably connected to a first slider (32). The top of the two first sliders (32) are connected to each other by a second electric sliding rail (33). A second sliding block (34) is slidably connected to the second electric sliding rail (33). A lifting assembly is connected to the outer wall of the second sliding block (34). The bottom of the lifting assembly is connected to the sprue laser cutting knife (4) through an edge disassembly fastener.

3. The injection mold for manufacturing and processing automotive parts according to claim 2, characterized in that: The lifting assembly includes a fixed plate (40), a fixed rod (41), a linear guide rail (42), a rack (43), and a lifting motor (44). The fixed plate (40) is fixed on the outer wall of the second sliding block (34) in a U-shape. The fixed rod (41) is vertically inserted inside the fixed plate (40). The linear guide rail (42) is parallel to one side of the outer wall of the fixed rod (41). A linear slider on the linear guide rail (42) is connected to the inner wall of the fixed plate (40). The rack (43) is parallel to the other side of the outer wall of the fixed rod (41). A lifting gear is meshed on the rack (43) inside the fixed plate (40). The lifting motor (44) is located on the outer wall of the fixed plate (40) on one side of the lifting gear. The output end of the lifting motor (44) extends through the fixed plate (40) and into its interior to connect with the lifting gear.

4. The injection mold for manufacturing and processing automotive parts according to claim 3, characterized in that: The edge disassembly fastener includes a fixing ring (45) fixedly sleeved at the bottom of the fixing rod (41), and a fastening bolt (46) is threadedly connected to the fixing ring (45). The sprue laser cutting blade (4) passes through the inside of the fixing ring (45), and the end of the fastening bolt (46) abuts against the outer wall of the sprue laser cutting blade (4).

5. The injection mold for manufacturing and processing automotive parts according to claim 2, characterized in that: The first electric sliding rail (31), the second electric sliding rail (33), and the lifting motor (44) are connected to the controller via wires.

6. The injection mold for manufacturing and processing automotive parts according to claim 4, characterized in that: The laser cutting blade (4) is connected to the controller via a wire.

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