Automatic take-up and wire arrangement device for metal ultra-fine wires

By designing a combination of material roll feeding, adsorption rotation, bonding wire transmission and adhesive strip pasting components, the problems of automatic material roll replacement and uniform wiring in traditional devices are solved, and an automated metal ultra-fine wire take-up device is realized.

CN223480486UActive Publication Date: 2025-10-28CHANGZHOU RUNXIANG ELECTRON TECH CO LTD
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Patent Information

Application Number
CN202423142781.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-10-28
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Traditional automatic winding and arranging devices for ultra-fine metal wires cannot achieve automatic replacement of material rolls and uniform wiring during the winding process.

Method used

A device including a material roll feeding component, a material roll adsorption and rotation component, a bonding wire conveying component, a wiring component and a rubber strip pasting component is designed. The material roll is pushed to the adsorption and rotation component by the material roll feeding component, and the adsorption and rotation component drives the material roll to rotate and rewind. The bonding wire conveying component conveys the bonding wire, the wiring component realizes horizontal displacement, and the rubber strip component fixes the wire end, thereby realizing automatic material roll replacement and uniform wiring.

Benefits of technology

It realizes automatic replacement of the material coil after winding is completed and uniform wiring during the winding process, improving the automation level and winding efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal superfine wire production, in particular to an automatic winding and arranging device for metal superfine wires. The device mainly comprises a material roll feeding assembly, a material roll adsorption rotating assembly, a bonding wire conveying assembly, a wiring assembly and an adhesive tape pasting assembly, the material roll feeding assembly is used for pushing material rolls to the material roll adsorption rotating assembly one by one, and the material roll adsorption rotating assembly is used for receiving the material rolls and driving the material rolls to rotate and take up wires. The bonding wire conveying assembly is used for conveying the bonding wire to a material roll in a take-up state, the wiring assembly is used for driving the bonding wire to do reciprocating horizontal displacement in the take-up process, and the adhesive tape pasting assembly is used for bonding and fixing an initial wire end and a broken wire end of the bonding wire. In this way, automatic material roll replacement operation after material roll take-up is completed can be achieved, and meanwhile uniform wire arrangement is achieved in the material roll take-up process.
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Description

Technical Field

[0001] This utility model relates to the field of metal ultra-fine wire production technology, and in particular to an automatic metal ultra-fine wire take-up and wire laying device. Background Technology

[0002] Extremely fine metal wires play a crucial role as bonding wires in semiconductor packaging and LED packaging. Here's a detailed explanation of their functions: 1) Current Conduction: One of the main functions of extremely fine metal wires as bonding wires is to connect pins to chips or silicon wafers, forming a current path. They ensure that electrical signals can be smoothly transmitted between the chip and external devices, thus guaranteeing the normal operation of the entire electronic device. 2) Heat Dissipation: Metal bonding wires, especially those made of metals with high thermal conductivity, can effectively dissipate heat, ensuring that the chip does not overheat during operation, thereby improving its performance and lifespan. 3) Process Flexibility: Although some metals are expensive, their stability allows for greater flexibility in wire bonding processes. At the same time, the fineness of the metal wires allows for more precise wiring during the packaging process to accommodate chips with higher integration levels.

[0003] Traditional automatic take-up and winding devices for ultra-fine metal wires have shortcomings in use. First, they cannot automatically change the wire roll after take-up is complete; second, they cannot achieve uniform wire routing during the take-up process. Therefore, it is necessary to optimize and improve traditional automatic take-up and winding devices for ultra-fine metal wires. Utility Model Content

[0004] The purpose of this invention is to overcome the aforementioned problems in traditional technologies and to provide an automatic take-up and winding device for extremely fine metal wires.

[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution:

[0006] An automatic take-up and winding device for ultra-fine metal wires includes a roll feeding assembly, a roll adsorption and rotation assembly, a bonding wire conveying assembly, a wiring assembly, and an adhesive strip bonding assembly. The roll feeding assembly and the roll adsorption and rotation assembly are arranged opposite to each other. The roll feeding assembly is used to push rolls of wire one by one to the roll adsorption and rotation assembly. The roll adsorption and rotation assembly is used to receive the rolls of wire and drive them to rotate and take up the wire. The bonding wire conveying assembly is used to convey the bonding wires to the rolls in the take-up state. The wiring assembly is used to drive the bonding wires to reciprocate horizontally during the take-up process. The adhesive strip bonding assembly is used to bond and fix the initial wire ends and broken wire ends of the bonding wires.

[0007] The coil consists of a take-up roller section and take-up baffles located on both sides thereon;

[0008] The material roll feeding assembly includes a material roll storage box, a feeding push rod, and a pushing plate. The inside of the material roll storage box is provided with a material roll storage chamber. The feeding push rod is fixed to the outside of the material roll storage box. The movable end of the feeding push rod is equipped with a pushing plate that extends into the material roll storage chamber.

[0009] The material roll adsorption and rotation assembly includes a first substrate, a take-up drive motor, and a vacuum suction cup. The take-up drive motor is mounted on the first substrate, and the output end of the take-up drive motor is equipped with a vacuum suction cup for adsorbing and fixing the material roll.

[0010] Furthermore, in the aforementioned automatic take-up and winding device for ultra-fine metal wires, the outer diameter of the material roll storage chamber is matched with the outer diameter of the take-up baffle.

[0011] Furthermore, in the aforementioned automatic take-up and winding device for ultra-fine metal wires, the material roll storage box is located at one end near the material roll adsorption and rotation assembly as the material roll ejection port, and the other end of the material roll storage box is provided with a through hole to facilitate the displacement of the movable rod in the feeding push rod.

[0012] Furthermore, in the aforementioned automatic take-up and winding device for ultra-fine metal wires, the shape of the vacuum suction cup matches the shape of the take-up baffle.

[0013] Furthermore, in the aforementioned automatic take-up and winding device for ultra-fine metal wires, the distance between the vacuum chuck and the material roll storage box is 0.2 to 0.5 mm greater than the overall axial length of the material roll.

[0014] Furthermore, in the aforementioned automatic take-up and wiring device for ultra-fine metal wires, the bonding wire conveying assembly includes a second substrate, a tangent push rod, a cutting head, a pressure block, and a guide wheel. The tangent push rod is mounted on the second substrate, and the cutting head is mounted on the movable end of the tangent push rod. The pressure block is arranged opposite to the cutting head, and the area between the pressure block and the cutting head serves as the bonding wire conveying area. The bonding wire undergoes linear displacement along the bonding wire conveying area under the guidance of multiple sets of guide wheels.

[0015] Furthermore, in the above-mentioned automatic take-up and wiring device for ultra-fine metal wires, the wiring assembly includes a slide rail, a slider, a wiring support plate, and wiring wheels. The slide rail is fixed to the outside of the material roll storage box, and a slider that forms a linear guide pair with the slide rail is installed on the slide rail. One end of the wiring support plate is fixed to the outer wall of the slider, and two wiring wheels are installed at the other end of the wiring support plate.

[0016] Furthermore, in the above-mentioned automatic take-up and winding device for ultra-fine metal wires, the adhesive strip bonding assembly includes a third substrate, an adhesive supply push rod, a mounting block, and adhesive strips. The adhesive supply push rod is mounted on the third substrate, and a plurality of stacked adhesive strips are mounted on the movable end of the adhesive supply push rod via the mounting block. The two sides of the adhesive strips are the adhesive surface and the release surface, respectively, and the length of the adhesive strip is equal to the length of the take-up roller in the material roll.

[0017] The beneficial effects of this utility model are:

[0018] This utility model has a reasonable structural design, mainly consisting of a roll feeding assembly, a roll adsorption and rotation assembly, a bonding wire conveying assembly, a wiring assembly, and an adhesive strip bonding assembly. The roll feeding assembly pushes rolls of material one by one to the roll adsorption and rotation assembly, which receives the rolls and drives them to rotate and take in the wire. The bonding wire conveying assembly conveys the bonding wire to the rolls in the take-in state. The wiring assembly drives the bonding wire to reciprocate horizontally during the take-in process. The adhesive strip bonding assembly bonds and fixes the initial wire ends and broken wire ends of the bonding wire. In this way, automatic roll replacement can be achieved after the roll take-in is completed, and uniform wiring can be achieved during the roll take-in process.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the material coil in this utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the material coil feeding assembly of this utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the material roll adsorption and rotation assembly in this utility model;

[0025] Figure 5 This is a schematic diagram of the bonding wire transmission assembly and wiring assembly in this utility model;

[0026] Figure 6 This is a schematic diagram showing the position of the adhesive strip bonding component in this utility model;

[0027] In the attached diagram, the components represented by each number are as follows:

[0028] 1-Material roll feeding assembly, 101-Material roll storage box, 102-Material feeding push rod, 103-Material roll storage chamber, 104-Push plate, 2-Material roll adsorption and rotation assembly, 201-First substrate, 202-Take-up drive motor, 203-Vacuum suction cup, 3-Bonding wire conveying assembly, 301-Second substrate, 302-Tearing push rod, 303-Cut head, 304-Pressure block, 305-Wire guide wheel, 4-Wire wiring assembly, 401-Slide rail, 402-Slider, 403-Wire wiring support plate, 404-Wire wiring wheel, 5-Adhesive strip pasting assembly, 501-Third substrate, 502-Adhesive supply push rod, 503-Mounting block, 504-Adhesive strip, 6-Material roll, 601-Take-up roller, 602-Take-up baffle, 7-Bonding wire. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0030] like Figures 1-6 As shown, this embodiment is an automatic take-up and winding device for ultra-fine metal wires, including a roll feeding assembly 1, a roll adsorption and rotation assembly 2, a bonding wire conveying assembly 3, a wiring assembly 4, and an adhesive strip bonding assembly 5. The roll feeding assembly 1 and the roll adsorption and rotation assembly 2 are arranged opposite to each other. The roll feeding assembly 1 is used to push rolls 6 one by one to the roll adsorption and rotation assembly 2. The roll adsorption and rotation assembly 2 is used to receive the rolls 6 and drive them to rotate and take up the wires. The bonding wire conveying assembly 3 is used to convey the bonding wires 7 to the rolls 6 in the take-up state. The wiring assembly 4 is used to drive the bonding wires 7 to reciprocate horizontally during the take-up process. The adhesive strip bonding assembly 5 is used to bond and fix the initial wire ends and broken wire ends of the bonding wires 7.

[0031] In this embodiment, the material roll 6 is composed of a take-up roller 601 and take-up baffles 602 located on both sides thereon. The take-up roller 601 and the take-up baffles 602 are provided with communicating inner holes, and the take-up baffles 602 are annular plates.

[0032] In this embodiment, the material roll feeding assembly 1 includes a material roll storage box 101, a feeding push rod 102, and a push plate 104. The material roll storage box 101 has a material roll storage chamber 103 inside, and the feeding push rod 102 is fixed on the outside of the material roll storage box 101. The movable end of the feeding push rod 102 is equipped with a push plate 104 that extends into the material roll storage chamber 103.

[0033] In this embodiment, the outer diameter of the material roll storage chamber 103 is matched with the outer diameter of the take-up baffle 602.

[0034] In this embodiment, the material roll storage box 101 is located at one end near the material roll adsorption and rotation assembly 2 as the material roll ejection port, and the other end of the material roll storage box 101 is provided with a through hole to facilitate the displacement of the movable rod in the feeding push rod 102.

[0035] In this embodiment, the material roll adsorption and rotation assembly 2 includes a first substrate 201, a take-up drive motor 202 and a vacuum suction cup 203. The take-up drive motor 202 is mounted on the first substrate 201, and the vacuum suction cup 203 for adsorbing and fixing the material roll 6 is mounted on the output end of the take-up drive motor 202.

[0036] In this embodiment, the shape of the vacuum suction cup 203 matches the shape of the take-up baffle 602. The distance between the vacuum suction cup 203 and the roll storage box 101 is 0.2 to 0.5 mm larger than the overall axial length of the roll 6. This way, when the roll 6 is pushed by the pusher plate 104 to a position close to the vacuum suction cup 203, the vacuum suction cup 203 can use suction to attract the roll 6 and completely detach it from the roll storage box 101. When the take-up drive motor 202 drives the roll 6 to rotate via the vacuum suction cup 203, it will not collide with the roll storage box 101.

[0037] In this embodiment, the bonding wire transport assembly 3 includes a second substrate 301, a tangent push rod 302, a cutting head 303, a pressure block 304, and guide rollers 305. The tangent push rod 302 is mounted on the second substrate 301, and the cutting head 303 is mounted on the movable end of the tangent push rod 302. The pressure block 304 is disposed opposite to the cutting head 303, and the area between the pressure block 304 and the cutting head 303 serves as the bonding wire transport area. The bonding wire 7 is linearly displaced along the bonding wire transport area under the guidance of multiple sets of guide rollers 305.

[0038] In this embodiment, the wiring assembly 4 includes a slide rail 401, a slider 402, a wiring support plate 403, and wiring wheels 404. The slide rail 401 is fixed to the outside of the roll storage box 101. The slider 402, which forms a linear guide pair with the slide rail 401, is installed on the slide rail 401. One end of the wiring support plate 403 is fixed to the outer wall of the slider 402, and two wiring wheels 404 are installed on the other end of the wiring support plate 403.

[0039] In this embodiment, the adhesive strip bonding assembly 5 includes a third substrate 501, an adhesive supply push rod 502, a mounting block 503, and adhesive strips 504. The adhesive supply push rod 502 is mounted on the third substrate 501. Several layers of adhesive strips 504 are mounted on the movable end of the adhesive supply push rod 502 via the mounting block 503. The two sides of the adhesive strips 504 are the adhesive surface and the release surface, respectively. The length of the adhesive strips 504 is equal to the length of the take-up roller portion 601 in the roll 6. To make it easier for the outermost adhesive strip 504 to detach, auxiliary separation components such as cutters and blowers can be added as needed.

[0040] A specific application of this embodiment is as follows: This device mainly consists of a roll feeding assembly 1, a roll adsorption and rotation assembly 2, a bonding wire conveying assembly 3, a wiring assembly 4, and an adhesive strip bonding assembly 5. The roll feeding assembly 1 pushes rolls 6 one by one to the roll adsorption and rotation assembly 2. The roll adsorption and rotation assembly 2 receives the rolls 6 and drives them to rotate and take in the wire. The bonding wire conveying assembly 3 conveys the bonding wires 7 to the rolls 6 in the take-in state. The wiring assembly 4 drives the bonding wires 7 to reciprocate horizontally during the take-in process. The adhesive strip bonding assembly 5 bonds and fixes the initial wire ends and broken wire ends of the bonding wires 7. In this way, the automatic roll replacement operation can be realized after the rolls 6 are taken in, and uniform wiring can be achieved during the take-in process of the rolls 6.

[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic take-up and winding device for extremely fine metal wires, characterized in that, The device includes a roll feeding assembly, a roll adsorption and rotation assembly, a bonding wire conveying assembly, a wiring assembly, and an adhesive strip bonding assembly. The roll feeding assembly and the roll adsorption and rotation assembly are arranged opposite to each other. The roll feeding assembly is used to push rolls of wire one by one to the roll adsorption and rotation assembly. The roll adsorption and rotation assembly is used to receive the rolls of wire and drive them to rotate and take in the wire. The bonding wire conveying assembly is used to convey the bonding wire to the rolls in the take-in state. The wiring assembly is used to drive the bonding wire to reciprocate horizontally during the take-in process. The adhesive strip bonding assembly is used to bond and fix the initial wire ends and broken wire ends of the bonding wire. The coil consists of a take-up roller section and take-up baffles located on both sides thereon; The material roll feeding assembly includes a material roll storage box, a feeding push rod, and a pushing plate. The inside of the material roll storage box is provided with a material roll storage chamber. The feeding push rod is fixed to the outside of the material roll storage box. The movable end of the feeding push rod is equipped with a pushing plate that extends into the material roll storage chamber. The material roll adsorption and rotation assembly includes a first substrate, a take-up drive motor, and a vacuum suction cup. The take-up drive motor is mounted on the first substrate, and the output end of the take-up drive motor is equipped with a vacuum suction cup for adsorbing and fixing the material roll.

2. The automatic take-up and winding device for ultra-fine metal wires according to claim 1, characterized in that, The outer diameter of the material roll storage chamber is matched with the outer diameter of the take-up baffle.

3. The automatic take-up and winding device for ultra-fine metal wires according to claim 2, characterized in that, The material roll storage box has a material roll ejection port at one end near the material roll adsorption and rotation assembly, and a through hole at the other end of the material roll storage box to facilitate the displacement of the movable rod in the feeding push rod.

4. The automatic take-up and winding device for ultra-fine metal wires according to claim 3, characterized in that, The shape of the vacuum suction cup is matched with the shape of the take-up baffle.

5. The automatic take-up and winding device for ultra-fine metal wires according to claim 4, characterized in that, The distance between the vacuum suction cup and the material roll storage box is 0.2 to 0.5 mm greater than the overall axial length of the material roll.

6. The automatic take-up and winding device for ultra-fine metal wires according to claim 5, characterized in that, The bonding wire transport assembly includes a second substrate, a tangent push rod, a cutting head, a pressure block, and a guide wheel. The tangent push rod is mounted on the second substrate, and the cutting head is mounted on the movable end of the tangent push rod. The pressure block is arranged opposite to the cutting head, and the area between the pressure block and the cutting head serves as the bonding wire transport area. The bonding wire is linearly displaced along the bonding wire transport area under the guidance of multiple sets of guide wheels.

7. The automatic take-up and winding device for ultra-fine metal wires according to claim 6, characterized in that, The wiring assembly includes a slide rail, a slider, a wiring support plate, and wiring wheels. The slide rail is fixed to the outside of the material roll storage box, and a slider that forms a linear guide pair with the slide rail is installed on the slide rail. One end of the wiring support plate is fixed to the outer wall of the slider, and two wiring wheels are installed on the other end of the wiring support plate.

8. The automatic take-up and winding device for ultra-fine metal wires according to claim 7, characterized in that, The adhesive strip bonding assembly includes a third substrate, an adhesive supply push rod, a mounting block, and adhesive strips. The adhesive supply push rod is mounted on the third substrate. Several layers of adhesive strips are mounted on the movable end of the adhesive supply push rod via the mounting block. The two sides of the adhesive strips are the adhesive surface and the release surface, respectively. The length of the adhesive strip is equal to the length of the take-up roller in the roll.