Intelligent heat treatment furnace for aluminum magnesium alloy production

By introducing a slide and electromagnet-driven movable frame movement system into the aluminum-magnesium alloy heat treatment furnace, the problems of operator scalding risk and inconvenience in loading and unloading are solved, and safe and efficient automatic loading and unloading operations are achieved.

CN223481199UActive Publication Date: 2025-10-28GUIZHOU XINCHANG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422812652.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-28
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Operators of existing heat treatment equipment in aluminum-magnesium alloy production need to operate at close range, which poses a risk of burns and is inconvenient for loading and unloading materials.

Method used

By setting a slide and a motor-driven slide on the bottom plate, combined with an electromagnet to adsorb the iron plate, the overall movement of the movable frame is realized, and the feeding and unloading operations are automated.

Benefits of technology

It realizes convenient loading and unloading of aluminum-magnesium alloy heat treatment, avoids the risk of operators being burned by high temperature, and improves operational safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent heat treatment furnace for aluminum magnesium alloy production, which comprises a furnace seat, a heat treatment furnace fixedly connected to the upper surface of the furnace seat, movable frames movably connected to the inside of the heat treatment furnace, a left movable frame and a right movable frame, a lower sliding rail fixedly connected between the two movable frames, and an upper sliding rail fixedly connected between the two movable frames. A transverse rod is fixedly connected between the two sets of movable frames, supporting plates are fixedly connected to the inner top wall and the inner bottom wall of the heat treatment furnace, the upper ends and the lower ends of the movable frames are slidably connected with the supporting plates, and iron plates are fixedly connected to the surfaces of the left sides and the right sides of the movable frames. The electromagnet is electrified to attract the iron plate mounted on the movable frame, so that the movable frame is integrally pulled out of the heat treatment furnace when the movable frame moves, the convenience of feeding and discharging during heat treatment of the aluminum magnesium alloy is realized, and the risk that the aluminum magnesium alloy is scalded by high temperature in heat during operation is effectively avoided.
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Description

Technical Field

[0001] This utility model relates to the field of heat treatment furnace technology, and in particular to an intelligent heat treatment furnace for aluminum-magnesium alloy production. Background Technology

[0002] Magnesium-aluminum alloy is a new type of material, also known as rust-resistant aluminum alloy due to its excellent corrosion resistance. It possesses good thermal conductivity and structural strength, making it commonly used in the processing of electronic products. Heat treatment is a crucial step in the processing of aluminum-magnesium alloys, significantly impacting the appearance and strength of the finished product. Currently used heat treatment equipment typically requires operators to probe inside the furnace or operate from a position very close to the furnace body during loading and unloading. The heat treatment furnace is often at high temperatures during operation, posing a significant risk of burns to operators, and the loading and unloading processes are relatively cumbersome. Therefore, to address these issues, this solution proposes an intelligent heat treatment furnace for aluminum-magnesium alloy production. Utility Model Content

[0003] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art, and to provide an intelligent heat treatment furnace for aluminum-magnesium alloy production. The furnace uses a sliding block set on the bottom plate and the power output of a motor to move the entire furnace. An electromagnet is energized to attract an iron plate installed on a movable frame, so that the movable frame can be pulled out of the heat treatment furnace as a whole during movement. This makes feeding and discharging of aluminum-magnesium alloys convenient and effectively avoids the risk of being burned by the high temperature inside the furnace during operation.

[0004] This utility model also provides an intelligent heat treatment furnace for aluminum-magnesium alloy production, comprising: a furnace base, a heat treatment furnace fixedly connected to the upper surface of the furnace base, a movable frame movably connected inside the heat treatment furnace, two sets of movable frames, a lower slide rail fixedly connected between the two sets of movable frames, an upper slide rail fixedly connected between the two sets of movable frames, a crossbar fixedly connected between the two sets of movable frames, a support plate fixedly connected to the inner top wall and inner bottom wall of the heat treatment furnace, the upper and lower ends of the movable frame slidably connected to the support plate, iron plates fixedly connected to the left and right side surfaces of the movable frame, a hanging bracket fixedly connected to the lower surface of the upper slide rail, a main control cabinet fixedly connected to the side surface of the furnace base, and a control panel fixedly connected to the upper surface of the main control cabinet.

[0005] A base plate has a ground rail fixedly connected to its upper surface, a rack fixedly connected to its upper surface, a slide block slidably connected to the outer surface of the ground rail, a motor base fixedly connected to the upper surface of the slide block, a motor fixedly connected inside the motor base, the output end of the motor being connected to the rack via gears, a bracket fixedly connected to the upper surface of the motor base, an electromagnet fixedly connected to the side surface of the bracket, and an electromagnet being movably connected to an iron plate.

[0006] According to the present invention, an intelligent heat treatment furnace for aluminum-magnesium alloy production includes a sliding groove on the outer surface of the pallet. The upper sliding rail is slidably connected to the corresponding sliding groove, and the lower sliding rail is also slidably connected to the corresponding sliding groove. This facilitates the movement of the entire sliding frame and provides stable support for the entire movable frame inside the heat treatment furnace.

[0007] According to the present invention, an intelligent heat treatment furnace for aluminum-magnesium alloy production includes a base plate fixedly connected at one end to a furnace base, and a limiting baffle fixedly connected to the upper surface of the other end of the furnace base. The limiting baffle effectively restricts the stroke of the slide.

[0008] According to the present invention, an intelligent heat treatment furnace for aluminum-magnesium alloy production includes a limit switch fixedly connected to the side surface of the motor base, which is movably connected to a limit baffle. The contact between the limit switch and the limit baffle stops the motor installed inside the motor base.

[0009] According to the present invention, an intelligent heat treatment furnace for aluminum-magnesium alloy production includes a support column fixedly connected to the side surface of the furnace base, a heavy-duty hinge fixedly connected to the outer surface of the support column, and a furnace door fixedly connected to one end of the heavy-duty hinge. This facilitates the opening and closing of the furnace door.

[0010] According to the present invention, an intelligent heat treatment furnace for aluminum-magnesium alloy production includes a hydraulic rod support seat movably connected to the outer surface of the support column, and a hydraulic telescopic rod movably connected to the outer surface of the hydraulic rod support seat. The output end of the hydraulic telescopic rod is hinged to the furnace door. The automatic opening and closing of the furnace door is achieved through the hydraulic telescopic rod.

[0011] According to the present invention, an intelligent heat treatment furnace for aluminum-magnesium alloy production includes five sets of hanging racks, each set having a hook fixedly connected to its lower surface. The hooks on the hanging racks allow aluminum-magnesium alloy parts to be suspended from them.

[0012] Beneficial effects

[0013] 1. Compared with the existing technology, this intelligent heat treatment furnace for aluminum-magnesium alloy production uses a sliding block set on the bottom plate to move as a whole using the power output of the motor. The iron plate installed on the movable frame is attracted by the electromagnet when it is energized, so that the movable frame can be pulled out of the heat treatment furnace as a whole during movement. This makes feeding and discharging of aluminum-magnesium alloy convenient and effectively avoids the risk of being burned by the high temperature inside the furnace during operation. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0015] Figure 1 This is an overall structural diagram of an intelligent heat treatment furnace for aluminum-magnesium alloy production according to this utility model;

[0016] Figure 2 This is a side view of an intelligent heat treatment furnace for aluminum-magnesium alloy production according to the present invention.

[0017] Figure 3 This is a top view of an intelligent heat treatment furnace for aluminum-magnesium alloy production according to this utility model.

[0018] Figure 4 This is a schematic diagram of the unfolded intelligent heat treatment furnace for aluminum-magnesium alloy production according to this utility model.

[0019] Legend:

[0020] 1. Heat treatment furnace; 2. Furnace base; 3. Support column; 4. Heavy-duty hinge; 5. Furnace door; 6. Main control cabinet; 7. Control panel; 8. Ground rail; 9. Rack; 10. Slide seat; 11. Motor base; 12. Limit switch; 13. Limit baffle; 14. Bracket; 15. Electromagnet; 16. Base plate; 17. Movable frame; 18. Iron plate; 19. Hydraulic rod support seat; 20. Hydraulic telescopic rod; 21. Lower slide rail; 22. Upper slide rail; 23. Hanger; 24. Crossbar; 25. Support plate. Detailed Implementation

[0021] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0022] Reference Figure 1-4This utility model discloses an intelligent heat treatment furnace for aluminum-magnesium alloy production, comprising: a furnace base 2, a heat treatment furnace 1 fixedly connected to the upper surface of the furnace base 2, a movable frame 17 movably connected inside the heat treatment furnace 1, two sets of movable frames 17, a lower slide rail 21 fixedly connected between the two sets of movable frames 17, an upper slide rail 22 fixedly connected between the two sets of movable frames 17, and a crossbar 24 fixedly connected between the two sets of movable frames 17. Support plates 25 are fixedly connected to the inner top and bottom walls of the heat treatment furnace 1. The outer surface of the support plates 25 is provided with sliding grooves. The upper slide rail 22 and the lower slide rail 21 are slidably connected to the corresponding sliding grooves. The upper and lower ends of the movable frame 17 are slidably connected to the support plates 25. Iron plates 18 are fixedly connected to the left and right sides of the movable frame 17. Hangers 23 are fixedly connected to the lower surface of the upper slide rail 22. Five sets of hangers 23 are provided, and each set of hangers 23 has a hook fixedly connected to its lower surface. The main control cabinet 6 is fixedly connected to the side surface of the furnace base 2. It is used to control the electrical components inside the entire heat treatment furnace 1 and to control the heating time and heating temperature. The control panel 7 is fixedly connected to the upper surface of the main control cabinet 6. The parameters and functions of the equipment are set and operated through the control panel 7.

[0023] A base plate 16 has a ground rail 8 fixedly connected to its upper surface. One end of the base plate 16 is fixedly connected to the furnace base 2, and a limit baffle 13 is fixedly connected to the upper surface of the other end of the furnace base 2. A rack 9 is fixedly connected to the upper surface of the base plate 16. A slide block 10 is slidably connected to the outer surface of the ground rail 8. A motor base 11 is fixedly connected to the upper surface of the slide block 10. A limit switch 12 is fixedly connected to the side surface of the motor base 11 and is movably connected to the limit baffle 13. A motor is fixedly connected inside the motor base 11. The output end of the motor is connected to the rack 9 via gears. A bracket 14 is fixedly connected to the upper surface of the motor base 11. An electromagnet 15 is fixedly connected to the side surface of the bracket 14 and is movably connected to an iron plate 18.

[0024] A support column 3 is fixedly connected to the side surface of the furnace base 2. A heavy-duty hinge 4 is fixedly connected to the outer surface of the support column 3. A furnace door 5 is fixedly connected to one end of the heavy-duty hinge 4. A hydraulic rod support seat 19 is movably connected to the outer surface of the support column 3. A hydraulic telescopic rod 20 is movably connected to the outer surface of the hydraulic rod support seat 19. The output end of the hydraulic telescopic rod 20 is hinged to the furnace door 5.

[0025] Working principle: In use, the furnace door 5 is first opened by the hydraulic telescopic rod 20 installed on the furnace door 5. The motor inside the motor base 11 drives the slide 10 to slide towards the furnace opening of the heat treatment furnace 1 until the electromagnet 15 engages with the iron plate 18. At this time, the electromagnet 15 is energized, attracting the iron plate 18. The motor runs in the opposite direction, pulling out the entire movable frame 17 inside the heat treatment furnace 1. The movable frame 17 slides in the groove on the support plate 25 via the upper slide rail 22 and the lower slide rail 21, allowing the entire movable frame 17 to move smoothly. When the limit switch 12 installed on the motor base 11 contacts the limit baffle 13, the motor stops running. At this time, the entire movable frame 17 is pulled out of the heat treatment furnace 1, and the aluminum-magnesium alloy parts are loaded onto the hanging rack 23.

[0026] After the material is loaded, the motor drives the slide 10 to move towards the heat treatment furnace 1. At this time, the entire movable frame 17 is pushed into the interior of the heat treatment furnace 1. After it is in place, the electromagnet 15 is de-energized and disengaged from the movable frame 17. The motor drives the slide 10 to move towards the limit baffle 13 and stops when the limit switch 12 touches the limit baffle 13. The furnace door 5 is closed by the hydraulic telescopic rod 20. The heating components inside the heat treatment furnace 1 are started by controlling the control panel 7 to heat treat the aluminum-magnesium alloy parts.

[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An intelligent heat treatment furnace for aluminum-magnesium alloy production, characterized in that, include: A furnace base (2) is fixedly connected to a heat treatment furnace (1) on its upper surface. A movable frame (17) is movably connected inside the heat treatment furnace (1). The movable frame (17) has two sets on the left and right sides. A lower slide rail (21) is fixedly connected between the two sets of movable frames (17). An upper slide rail (22) is fixedly connected between the two sets of movable frames (17). A crossbar (24) is fixedly connected between the two sets of movable frames (17). A support plate (25) is fixedly connected to the inner top wall and inner bottom wall of the heat treatment furnace (1). The upper and lower ends of the movable frame (17) are slidably connected to the support plate (25). Iron plates (18) are fixedly connected to the left and right sides of the movable frame (17). A hanging bracket (23) is fixedly connected to the lower surface of the upper slide rail (22). A main control cabinet (6) is fixedly connected to the side surface of the furnace base (2). A control panel (7) is fixedly connected to the upper surface of the main control cabinet (6). A base plate (16) is provided, with a ground rail (8) fixedly connected to its upper surface. A rack (9) is fixedly connected to the upper surface of the base plate (16). A slide block (10) is slidably connected to the outer surface of the ground rail (8). A motor base (11) is fixedly connected to the upper surface of the slide block (10). A motor is fixedly connected inside the motor base (11). The output end of the motor is connected to the rack (9) via gears. A bracket (14) is fixedly connected to the upper surface of the motor base (11). An electromagnet (15) is fixedly connected to the side surface of the bracket (14). The electromagnet (15) is movably connected to an iron plate (18).

2. The intelligent heat treatment furnace for aluminum-magnesium alloy production according to claim 1, characterized in that, The outer surface of the tray (25) is provided with a sliding groove, the upper slide rail (22) is slidably connected to the corresponding sliding groove, and the lower slide rail (21) is slidably connected to the corresponding sliding groove.

3. The intelligent heat treatment furnace for aluminum-magnesium alloy production according to claim 1, characterized in that, One end of the base plate (16) is fixedly connected to the furnace base (2), and a limit baffle (13) is fixedly connected to the upper surface of the other end of the furnace base (2).

4. The intelligent heat treatment furnace for aluminum-magnesium alloy production according to claim 3, characterized in that, A limit switch (12) is fixedly connected to the side surface of the motor base (11), and the limit switch (12) is movably connected to the limit baffle (13).

5. The intelligent heat treatment furnace for aluminum-magnesium alloy production according to claim 1, characterized in that, A support column (3) is fixedly connected to the side surface of the furnace base (2), and a heavy-duty hinge (4) is fixedly connected to the outer surface of the support column (3). A furnace door (5) is fixedly connected to one end of the heavy-duty hinge (4).

6. The intelligent heat treatment furnace for aluminum-magnesium alloy production according to claim 5, characterized in that, The outer surface of the support column (3) is movably connected to a hydraulic rod support seat (19), and the outer surface of the hydraulic rod support seat (19) is movably connected to a hydraulic telescopic rod (20). The output end of the hydraulic telescopic rod (20) is hinged to the furnace door (5).

7. The intelligent heat treatment furnace for aluminum-magnesium alloy production according to claim 5, characterized in that, The hanging rack (23) is provided in five sets, and each set of the hanging rack (23) has a hook fixedly connected to its lower surface.