Heat treatment device based on bearing production

Abstract

The utility model relates to the technical field of bearing production, in particular to a heat treatment device based on bearing production, which comprises a control panel, a conveying device and a supporting rod, the conveying device comprises a connecting plate, a threaded rod, a limiting rod and a moving block, and a first motor is arranged at one end of the outer side wall of the connecting plate; the threaded rod penetrates through the connecting plate and is connected with the output end of the first motor, a supporting frame is arranged at the upper end of the moving block, a rotating rod is arranged on the upper side wall of the supporting frame, a containing box is arranged at the upper end of the rotating rod, and the supporting rod is symmetrically arranged at the rear end of the upper side wall of the control plate. Wherein an electric telescopic rod is arranged at the lower end of one supporting rod, an induction heating device is arranged at the lower end of the electric telescopic rod, and a fan is arranged at the lower end of the other supporting rod, so that the heating temperature of the bearing is accurately controlled, the heat treatment effect and quality of the bearing are improved, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of bearing production technology, specifically a heat treatment device based on bearing production. Background Technology

[0002] As we all know, bearings are an important component in modern mechanical equipment. In the bearing production process, heat treatment is a crucial step. It can not only improve the microstructure and mechanical properties of bearing materials, but also enhance the wear resistance, fatigue resistance and service life of bearings.

[0003] Existing bearing heat treatment processes are often semi-automated, requiring operators to frequently manually adjust and move the equipment for cooling. This not only results in low production efficiency but also makes it difficult to precisely control the heating and cooling processes, affecting the uniformity and consistency of heat treatment, leading to unstable product quality, and even impacting the quality and service life of the bearings. Utility Model Content

[0004] (1) Technical problems solved

[0005] To address the shortcomings of existing technologies, this utility model provides a heat treatment device based on bearing production.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a heat treatment device based on bearing production, comprising a control plate, a conveying device, and support rods. The conveying device is located on the side wall of the control plate and includes a connecting plate, a threaded rod, a limiting rod, and a moving block. The connecting plate is located at one end of the side wall of the control plate. The threaded rod and the limiting rod are arranged parallel to each other on one side wall of the connecting plate. The moving block is located on the threaded rod and the limiting rod. The threaded rod passes through one end of the moving block and is threadedly connected to it. The limiting rod passes through the other end of the moving block and is slidably connected to it. A first motor is provided at one end of the outer side wall of the connecting plate. The threaded rod passes through the connecting plate and is connected to the output end of the first motor. A support frame is provided at the upper end of the moving block. A rotating rod is provided on the upper side wall of the support frame. A placement box is provided at the upper end of the rotating rod. The support rods are symmetrically arranged at the rear end of the side wall of the control plate. An electric telescopic rod is provided at the lower end of one of the support rods, and an induction heating device is provided at the lower end of the electric telescopic rod. A fan is provided at the lower end of the other support rod.

[0008] To achieve flexible adjustment of the fan angle, the present invention includes the following improvements: a symmetrical auxiliary plate is provided at the front end of the bottom wall of the other support rod, a control rod is provided between the two auxiliary plates, a third motor is provided on the outer wall of one of the auxiliary plates, the control rod passes through the auxiliary plate and is connected to the output end of the third motor, and the fan is connected to the lower end of the control rod.

[0009] To enhance the overall stability of the device, the present invention includes the following improvements: placement rods are provided at the four corners of the bottom wall of the control board, and the bottom wall of the placement rods is provided with anti-slip texture.

[0010] To enable the placement box to rotate automatically, the present invention is improved by: a second motor is provided inside the support frame, and the rotating rod passes through the support frame and is connected to the output end of the second motor.

[0011] To facilitate the collection and processing of heat-treated bearings, the present invention is improved as follows: a collection box is provided at the lower end of one side of the control board, the collection box is adapted to the control board, and handles are provided at both ends of the upper side wall of the collection box.

[0012] To improve the cooling effect and the stability of the bearing quality, the present invention includes the following improvement: the fan has an adjustable wind speed setting.

[0013] To ensure the stability and durability of the device in high-temperature environments, the improvements of this utility model include: both the electric telescopic rod and the placement box are made of high-temperature resistant materials.

[0014] To provide more precise position control and speed adjustment capabilities, the present invention features the following improvement: the first motor is a servo motor.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a heat treatment device based on bearing production, which has the following beneficial effects:

[0017] This heat treatment device for bearing production includes a conveying system. A first motor drives a threaded rod to rotate, while a limiting rod provides positioning, allowing the moving block to move and be conveyed. This ensures precise positioning and stable transport of the bearings during the conveying process, avoiding problems such as offset and jamming that may occur in traditional conveying methods. This not only improves production efficiency but also reduces the labor intensity of operators. An induction heating and cooling device is also included to achieve precise temperature control of the bearings, improving the heat treatment effect and quality. A second motor and rotating rod allow for precise rotation adjustment according to actual needs, ensuring uniformity and consistency of the bearings during the cooling process, reducing the skill requirements for operators and increasing production efficiency. Attached Figure Description

[0018] Figure 1 This is a first-view schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a second-view schematic diagram of the structure of this utility model;

[0020] Figure 3 This is a third-view schematic diagram of the structure of this utility model;

[0021] Figure 4 This is an enlarged schematic diagram of section A of the structure of this utility model.

[0022] In the diagram: 1. Control panel; 2. Collection box; 3. Placement rod; 4. Connecting plate; 5. First motor; 6. Limiting rod; 7. Threaded rod; 8. Support rod; 9. Electric telescopic rod; 10. Induction heating device; 11. Placement box; 12. Support frame; 13. Second motor; 14. Rotating rod; 15. Moving block; 16. Fan; 17. Third motor; 18. Auxiliary plate; 19. Control rod. Detailed Implementation

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Please see Figure 1-4A heat treatment device based on bearing production includes a control plate 1, a conveying device, and a support rod 8. The conveying device is located on the upper side wall of the control plate 1. The conveying device includes a connecting plate 4, a threaded rod 7, a limiting rod 6, and a moving block 15. The connecting plate 4 is located at one end of the upper side wall of the control plate 1. The threaded rod 7 and the limiting rod 6 are arranged parallel to each other on one side wall of the connecting plate 4. The moving block 15 is located on the threaded rod 7 and the limiting rod 6. The threaded rod 7 passes through one end of the moving block 15 and is threadedly connected to it. The limiting rod 6 passes through the other end of the moving block 15 and is slidably connected to it. A first motor 5 is provided at one end of the outer side wall of the connecting plate 4. The threaded rod 7 passes through the connecting plate 4 and is connected to the output end of the first motor 5. A support frame 12 is provided at the upper end of the moving block 15. A rotating rod 14 is provided on the upper side wall of the support frame 12. A placement box 11 is provided at the upper end of the rotating rod 14. Support rods 8 are symmetrically arranged at the rear end of the upper side wall of the control panel 1. One of the support rods 8 has an electric telescopic rod 9 at its lower end, and an induction heating device 10 at its lower end. The other support rod 8 has a fan 16 at its lower end. The other support rod 8 has symmetrical auxiliary plates 18 at its front end of its bottom wall. A control rod 19 is arranged between the two auxiliary plates 18. A third motor 17 is arranged on the outer side wall of one of the auxiliary plates 18. The control rod 19 passes through the auxiliary plate 18 and is connected to the output end of the third motor 17. The fan 16 is connected to the lower end of the control rod 19. A second motor 13 is arranged inside the support frame 12. A rotating rod 14 passes through the support frame 12 and is connected to the output end of the second motor 13. A collection box 2 is arranged at the lower end of one side of the control panel 1. The collection box 2 is adapted to the control panel 1. Handles are provided at both ends of the upper side wall of the collection box 2.

[0025] During use, the bearing is placed in the placement box 11, and the first motor 5 is started. The output of the first motor 5 drives the threaded rod 7 to rotate, and the limiting rod 6 limits its movement. The moving block 15 moves with the rotation of the threaded rod 7. The support frame 12, its rotating rod 14, and the placement box 11 also move synchronously, conveying the bearing to be processed from the starting position to the lower end of the induction heating device 10. The electric telescopic rod 9 adjusts the distance between the induction heating device 10 and the bearing according to a preset program to ensure precise control of the heating temperature. Then, the second motor 13 is started, and the output of the second motor 13 drives the rotating rod 14 to move... The bearing is rotated, and the placement box 11 and bearing rotate accordingly. The induction heating device 10 is activated to heat the bearing evenly and quickly to reach the temperature required for heat treatment. Then, the bearing is moved to the lower end of the fan 16 according to the above operation. The third motor 17 is activated, and the output of the third motor 17 drives the control lever 19 to rotate. The fan 16 rotates accordingly and is activated to cool the heat-treated bearing quickly and evenly to prevent cracks or deformation caused by thermal stress. After cooling is completed, the conveying device moves the placement box 11 to one side of the control board 1 and places the processed bearing into the collection box 2.

[0026] In actual use, it is necessary to enhance the overall stability of the device. In order to meet the above requirements, in this embodiment, the control board 1 is provided with placement rods 3 at the four corners of the bottom wall, and the bottom wall of the placement rods 3 is provided with anti-slip texture.

[0027] In actual use, the cooling process needs to be precisely adjusted according to the actual needs of the bearing to improve the cooling effect and the stability of the bearing quality. In order to meet the above requirements, in this embodiment, the fan 16 is set with an adjustable wind speed.

[0028] In actual use, it is necessary to ensure the stability and durability of the device in high-temperature environments and extend the service life of the equipment. In order to meet the above requirements, in this embodiment, both the electric telescopic rod 9 and the placement box 11 are made of high-temperature resistant materials.

[0029] In practical use, more precise position control and speed adjustment capabilities are required. To meet the above requirements, in this embodiment, the first motor 5 is a servo motor.

[0030] In order to explain in detail the possible application scenarios, technical principles, specific solutions that can be implemented, and the purpose and effects of this application, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of this application and are therefore only examples and are not intended to limit the scope of protection of this application.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A heat treatment apparatus based on bearing production, comprising a control board (1), a conveying device, and a support rod (8), characterized in that: The conveying device is located on the upper side wall of the control plate (1). The conveying device includes a connecting plate (4), a threaded rod (7), a limiting rod (6), and a moving block (15). The connecting plate (4) is located at one end of the upper side wall of the control plate (1). The threaded rod (7) and the limiting rod (6) are arranged parallel to each other on one side wall of the connecting plate (4). The moving block (15) is located on the threaded rod (7) and the limiting rod (6). The threaded rod (7) passes through one end of the moving block (15) and is threadedly connected to it. The limiting rod (6) passes through the other end of the moving block (15) and is slidably connected to it. One end of the outer side wall of the connecting plate (4) A first motor (5) is provided, the threaded rod (7) passes through the connecting plate (4) and is connected to the output end of the first motor (5), a support frame (12) is provided on the upper end of the moving block (15), a rotating rod (14) is provided on the upper side wall of the support frame (12), a placement box (11) is provided on the upper end of the rotating rod (14), the support rods (8) are symmetrically arranged on the rear end of the upper side wall of the control board (1), one of the support rods (8) is provided with an electric telescopic rod (9) at the lower end, an induction heating device (10) is provided on the lower end of the electric telescopic rod (9), and a fan (16) is provided on the lower end of the other support rod (8).

2. The heat treatment apparatus based on bearing production according to claim 1, characterized in that: The other support rod (8) has a symmetrical auxiliary plate (18) at the front end of its bottom wall. A control rod (19) is provided between the two auxiliary plates (18). A third motor (17) is provided on the outer wall of one of the auxiliary plates (18). The control rod (19) passes through the auxiliary plate (18) and is connected to the output end of the third motor (17). The fan (16) is connected to the lower end of the control rod (19).

3. The heat treatment apparatus based on bearing production according to claim 2, characterized in that: The control panel (1) has four corners of a placement rod (3) on its bottom wall, and the bottom wall of the placement rod (3) has anti-slip texture.

4. The heat treatment apparatus based on bearing production according to claim 3, characterized in that: The support frame (12) is equipped with a second motor (13), and the rotating rod (14) passes through the support frame (12) and is connected to the output end of the second motor (13).

5. A heat treatment apparatus based on bearing production according to claim 4, characterized in that: A collection box (2) is provided at the lower end of one side of the control panel (1). The collection box (2) is adapted to the control panel (1). Both ends of the upper side wall of the collection box (2) are provided with handles.

6. A heat treatment apparatus based on bearing production according to claim 5, characterized in that: The fan (16) has an adjustable wind speed setting.

7. A heat treatment apparatus based on bearing production according to claim 6, characterized in that: Both the electric telescopic rod (9) and the placement box (11) are made of high-temperature resistant material.

8. A heat treatment apparatus based on bearing production according to claim 7, characterized in that: The first motor (5) is a servo motor.

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