Casting powder decarbonizing device
By introducing an annular slide rail and a stirring auger structure into the mold slag decarbonization device, the problem of stirring dead angles is solved, and uniform stirring of the mold slag and efficient decarbonization are achieved.
Patent Information
- Application Number
- CN202422672281.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing mold slag decarburization device has a stirring dead corner, resulting in poor decarburization effect.
A protective slag decarbonization device was designed, which adopted an annular slide rail and a stirring auger structure. The stirring shaft was driven by a motor to move in the protective slag furnace to avoid dead corners of stirring. The temperature was controlled at 600-800℃ in combination with a heating plate to achieve uniform stirring.
The uniform stirring of the protective slag is achieved, the stirring dead corner is avoided, and the decarbonization efficiency and the convenience of operation are improved.
Smart Images
Figure CN223485645U_ABST
Abstract
Description
Technical Field
[0001] This patent relates to the field of storage devices, specifically a protective slag decarbonization device. Background Technology
[0002] Currently, when testing the viscosity, surface tension, and other properties of finished protective slag, it is required to remove the carbonaceous material (referred to as "decarbonization"). Otherwise, the accuracy of the measured properties will be affected. The principle of decarbonization is to oxidize the carbonaceous material in the protective slag into carbon monoxide or carbon dioxide at high temperatures. Therefore, the conditions required for decarbonization are suitable high temperature and sufficient oxygen or air. Considering that if the temperature is too low, the reaction rate will be slow; if the temperature is too high, the protective slag may sinter or even partially melt, thus encapsulating the carbonaceous material and isolating it from air or oxygen, making it impossible to remove. Therefore, the temperature is generally controlled at 600-800℃.
[0003] However, existing protective slag storage devices still have some shortcomings. For example, existing decarbonization devices are mainly unidirectional furnaces or muffle furnaces, which mostly use a fixed stirring position for stirring, which can easily lead to certain stirring dead zones inside. Therefore, existing technologies need to be improved. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this patent is to provide a protective slag decarbonization device.
[0005] The technical solution adopted by this patent to solve its technical problem is: a protective slag decarbonization device, including a protective slag furnace body, wherein support blocks are uniformly and equidistantly assembled on the outer ring of the top of the protective slag furnace body, and an annular slide rail is installed at the lower inner end of the support block.
[0006] A slider is installed on the annular slide rail, a support frame is installed on the side wall of the slider, and a lifting block is installed inside the support frame;
[0007] A motor is installed on the side wall of the lifting block, a rotating shaft is assembled at the drive end of the motor, and a bearing seat is assembled on the outside of the rotating shaft.
[0008] The outside of the rotating shaft is equipped with a stirring auger;
[0009] An annular top ring is installed at the upper inner end of the support block, and the inner wall of the annular top ring is provided with internal teeth.
[0010] A motor b is mounted on the top of the support block, and a gear is assembled on the drive end of the motor b, which meshes with internal teeth.
[0011] Furthermore, an electric push rod is mounted on the top of the support frame, and the lifting block is connected to the drive end of the electric push rod.
[0012] Furthermore, both outer walls of the lifting block are provided with sliding surfaces, which are fitted into the inner wall of the support frame.
[0013] Furthermore, the bearing housing includes two opposing shaft cylinders a and b, with rotating cavities evenly formed on the inner walls of shaft cylinders a and b, and ball bearings installed inside the rotating cavities.
[0014] Furthermore, connecting plates are installed on both side walls of shaft cylinder a and shaft cylinder b, and threaded holes are opened on the side walls of the connecting plates. Bolts are screwed into the threaded holes, and fixing plates are installed on the rear side walls of shaft cylinder a and shaft cylinder b.
[0015] Furthermore, the outer walls of the shaft cylinders a and b are provided with oil injection holes, and plugs are inserted into the oil injection holes.
[0016] Furthermore, the inner wall of the protective slag furnace body is equipped with a heating plate, and the bottom end of the protective slag furnace body is equipped with a discharge pipe.
[0017] The beneficial effects of this patent are:
[0018] A protective slag decarbonization device is simple in structure and easy to operate. By setting an annular slide rail at the top of the protective slag furnace body, the overall stirring height of the stirring shaft can be changed, which further ensures the stirring effect of the protective slag furnace body during use. Moreover, the stirring shaft moves with the sliding block, which can effectively avoid the stirring dead corners inside. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this patent.
[0020] Figure 2 This is an internal schematic diagram of this patent.
[0021] Figure 3 This is a schematic diagram of the bearing housing of this patent.
[0022] Figure 4 for Figure 1 Detailed image of point A in the image.
[0023] Explanation of reference numerals in the attached drawings: 1 Protective slag furnace body, 2 Support block, 3 Bearing frame, 4 Annular top ring, 5 Annular slide rail, 6 Slider, 7 Electric push rod, 8 Lifting block, 9 Motor, 10 Stirring auger, 11 Rotating shaft, 12 Bearing seat, 121 Shaft cylinder a, 122 Shaft cylinder b, 123 Fixing plate, 13 Screw hole, 14 Connecting plate, 15 Bolt, 16 Oil injection hole, 17 Rotating cavity, 18 Ball bearing, 19 Gear, 20 Internal gear, 22 Motor b, 23 Heating plate, 24 Discharge pipe. Detailed Implementation
[0024] The present patent is further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the patent. Furthermore, it should be understood that after reading the teachings of this patent, those skilled in the art can make various alterations or modifications to this patent, and these equivalent forms also fall within the scope defined by the appended claims.
[0025] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 This is a schematic diagram of the structure of this patent. A protective slag decarbonization device includes a protective slag furnace body 1. Support blocks 2 are evenly and equidistantly assembled on the outer ring of the top of the protective slag furnace body 1. An annular slide rail 5 is installed at the lower end of the inner side of the support block 2. The annular slide rail 5 can rotate on the inner wall of the support block 2.
[0026] A slider 6 is installed on the annular slide rail 5. A support frame 3 is installed on the side wall of the slider 6. A lifting block 8 is installed inside the support frame 3. The slider 6 is fixed on the annular slide rail 5. The support frame 3 is installed on the side wall of the slider 6. The lifting block 8 can slide up and down inside the support frame 3.
[0027] A motor 9 is installed on the side wall of the lifting block 8. A rotating shaft 11 is assembled at the drive end of the motor 9. A bearing seat 12 is assembled on the outside of the rotating shaft 11. The bearing seat 12 is installed on the outer wall of the lifting block 8.
[0028] The rotating shaft 11 is equipped with a stirring auger 10 on its outside, thereby stirring the interior of the protective slag furnace body 1.
[0029] An annular top ring 4 is installed at the upper end of the inside of the support block 2, and the inner wall of the annular top ring 4 is provided with internal teeth 20.
[0030] The top of the support block 2 is equipped with a motor b21, and the drive end of the motor b21 is equipped with a gear 19. The gear 19 meshes with the internal teeth 20. The motor b21 drives the gear 19 to rotate, which in turn drives the annular slide rail 5 to rotate.
[0031] The top of the support frame 3 is equipped with an electric push rod 7, and the lifting block 8 is connected to the drive end of the electric push rod 7, so that the lifting frame 8 is driven to rise and fall by the electric push rod 7.
[0032] The lifting block 8 has sliding surfaces on both outer walls, which are fitted to the inner wall of the support frame 3.
[0033] The bearing housing 12 includes two opposing shaft cylinders a121 and b122. Rotating cavities 17 are evenly formed on the inner walls of shaft cylinders a121 and b122, and ball bearings 18 are installed inside the rotating cavities 17.
[0034] Connecting plates 14 are installed on both side walls of shaft cylinders a121 and b122. Threaded holes 13 are provided on the side walls of the connecting plates 14, and bolts 15 are threaded into the threaded holes 13. Fixing plates 123 are installed on the rear side walls of shaft cylinders a121 and b122.
[0035] The outer walls of the shaft cylinders a121 and b122 are provided with oil injection holes 16, and plugs are inserted into the oil injection holes 16.
[0036] The inner wall of the protective slag furnace body 1 is equipped with a heating plate 23 to heat the interior and control the temperature of the furnace body between 600-800℃. The bottom end of the protective slag furnace body 1 is equipped with a discharge pipe 24, and a valve is installed on the discharge pipe 24.
[0037] Working process and principle: When in use, first, the protective slag is added into the interior of the protective slag furnace body 1 for storage. Then, the electric push rod 7 is extended to place the rotating shaft 11 and the stirring auger 10 into the protective slag, thereby starting the motors b9 and a7 to stir.
[0038] It will be apparent to those skilled in the art that this patent is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this patent. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this patent is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this patent. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0039] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A protective slag decarbonization device, comprising a protective slag furnace body (1), characterized in that: The top outer ring of the protective slag furnace body (1) is uniformly and equidistantly equipped with support blocks (2), and the lower inner end of the support block (2) is equipped with an annular slide rail (5). A slider (6) is installed on the annular slide rail (5), a bearing frame (3) is installed on the side wall of the slider (6), and a lifting block (8) is installed inside the bearing frame (3). A motor (9) is installed on the side wall of the lifting block (8), and a rotating shaft (11) is assembled at the drive end of the motor (9). A bearing seat (12) is assembled on the outside of the rotating shaft (11). The rotating shaft (11) is equipped with a stirring auger (10) on its outside. The upper part of the support block (2) is equipped with an annular top ring (4), and the inner wall of the annular top ring (4) is provided with internal teeth (20). The top of the support block (2) is equipped with a motor b (21), and the drive end of the motor b (21) is equipped with a gear (19), which meshes with the internal teeth (20).
2. The protective slag decarbonization device according to claim 1, characterized in that: The top of the support frame (3) is equipped with an electric push rod (7), and the lifting block (8) is connected to the drive end of the electric push rod (7).
3. The protective slag decarbonization device according to claim 2, characterized in that: The lifting block (8) has sliding surfaces on both outer walls, and the sliding surfaces are fitted to the inner wall of the support frame (3).
4. The protective slag decarbonization device according to claim 1, characterized in that: The bearing housing (12) includes two opposing shaft cylinders a (121) and b (122). The inner walls of the shaft cylinders a (121) and b (122) are evenly provided with rotating cavities (17), and ball bearings (18) are installed inside the rotating cavities (17).
5. The protective slag decarbonization device according to claim 4, characterized in that: Connecting plates (14) are installed on both sides of the shaft cylinder a (121) and shaft cylinder b (122). The side walls of the connecting plates (14) are provided with screw holes (13), and bolts (15) are screwed into the screw holes (13). Fixing plates (123) are installed on the rear side walls of the shaft cylinder a (121) and shaft cylinder b (122).
6. The protective slag decarbonization device according to claim 5, characterized in that: The outer walls of the shaft cylinders a (121) and b (122) are provided with oil injection holes (16), and a plug is inserted into the oil injection hole (16).
7. The protective slag decarbonization device according to claim 1, characterized in that: The inner wall of the protective slag furnace body (1) is equipped with a heating plate (23), and the bottom end of the protective slag furnace body (1) is equipped with a discharge pipe (24).