Ultra-clean hydrocarbon cleaning machine oil separating and cooling equipment

By introducing micro-nano bubble generators and flow dividers into the ultra-clean hydrocarbon cleaning machine, the problem of low separation efficiency of lubricating oil and rust-preventive oil has been solved, achieving rapid separation and cooling, and improving production efficiency.

CN223490466UActive Publication Date: 2025-10-31JIANGSU YIKE HEAT TREATMENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202423048172.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-31
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing ultra-clean hydrocarbon cleaning machine oil separation and cooling equipment cannot quickly and thoroughly separate lubricating oil and rust-preventive oil from hydrocarbon cleaning agents, and has low separation efficiency and cannot effectively cool down, resulting in low production process efficiency.

Method used

Micro-nano bubble generators are used to generate micro-nano bubbles in the separation tank. These bubbles adsorb oil droplets and change their density, accelerating their buoyancy. At the same time, a flow divider and corrugated blocks are used to promote thorough mixing of oil droplets and cleaning fluid, increasing collision opportunities and improving separation efficiency. The oil droplets are also adsorbed through the separation layer.

Benefits of technology

It achieves rapid separation and effective cooling of lubricating oil and rust-preventive oil from hydrocarbon cleaning agents, improving separation efficiency, shortening settling time, and enhancing the efficiency of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses ultra-clean hydrocarbon cleaning machine oil separating and cooling equipment, which belongs to the technical field of hydrocarbon cleaning machine oil separating and cooling, and adopts the technical scheme that the ultra-clean hydrocarbon cleaning machine oil separating and cooling equipment comprises a separating tank, a micro-nano bubble generator is arranged on the surface of the separating tank, and a base is fixedly connected in the separating tank; an auxiliary mechanism and an adjusting mechanism are arranged at the top of the base; the adjusting mechanism comprises a supporting column, a flow dividing frame, a plurality of corrugated blocks, four adjusting frames, four inclined plates and four adjusting grooves, the surface of the supporting column is fixedly connected with the interior of the flow dividing frame, the sides, close to the flow dividing frame, of the corrugated blocks are fixedly connected with the flow dividing frame, and the surfaces of the adjusting frames are rotationally connected with the interiors of the adjusting grooves. The problems that in the prior art, natural sedimentation is achieved by purely depending on the density difference of oil and cleaning fluid, the process is slow, the separation effect on tiny oil drops is poor, long standing time is often needed, and the working efficiency of the whole production process is reduced are solved.
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Description

Technical Field

[0001] This utility model relates to the field of oil separation and cooling technology for hydrocarbon cleaning machines, and in particular to an ultra-clean hydrocarbon cleaning machine oil separation and cooling device. Background Technology

[0002] Ultra-clean hydrocarbon cleaning oil separation and cooling equipment plays a key role in hydrocarbon cleaning processes, ensuring the recycling of cleaning fluid, maintaining cleaning efficiency, and ensuring stable equipment operation.

[0003] Existing equipment cannot quickly and thoroughly separate the cleaned lubricating oil and rust-preventive oil from the hydrocarbon cleaning agent, resulting in poor separation effect and low efficiency, and it is also unable to quickly cool the separated oil.

[0004] A hydrocarbon cleaning machine oil separation and cooling device is disclosed, including a working box, heating wire, drive motor, stirring fan shaft, and extraction pump. A evaporation pipe is welded and fixed to the top of the working box, and the drive motor is also fixed to the top of the working box, with an output shaft mounted on the drive motor. A movable frame is welded and fixed to the end of a horizontal plate, and the side of the horizontal plate is connected to a connecting gear, which is welded and fixed to the top of the stirring fan shaft. A transfer pipe is installed on the bottom side of the working box, and an extraction pump is installed on the transfer pipe. The end of the transfer pipe is connected to a cooling box, which has an internal cavity. This hydrocarbon cleaning machine oil separation and cooling device adopts a novel structural design, enabling it to quickly and thoroughly separate lubricating oil and rust-preventive oil from the hydrocarbon cleaning agent. It achieves good separation effect and high efficiency, and can rapidly cool the separated lubricating oil and rust-preventive oil.

[0005] To address the aforementioned issues, existing patents offer solutions. However, these solutions have certain limitations in practice. Relying solely on the density difference between oil and cleaning fluid for natural sedimentation is a slow process, which is not effective in separating tiny oil droplets and often requires a long settling time, thus reducing the overall efficiency of the production process.

[0006] Therefore, an ultra-clean hydrocarbon cleaning oil separation and cooling device is proposed. Utility Model Content

[0007] The purpose of this invention is to provide an ultra-clean hydrocarbon cleaning machine oil separation and cooling device that can solve the problems of existing methods that rely solely on the density difference between oil and cleaning fluid for natural sedimentation, which is slow, has poor separation effect on tiny oil droplets, often requires a long settling time, and reduces the overall efficiency of the production process.

[0008] To achieve the above objectives, this utility model provides the following technical solution: an ultra-clean hydrocarbon cleaning oil separation and cooling device, comprising a separation tank, wherein a micro-nano bubble generator is provided on the surface of the separation tank, a base is fixedly connected inside the separation tank, and an auxiliary mechanism and an adjustment mechanism are provided on the top of the base;

[0009] The adjustment mechanism includes a support column, a diverter frame, several corrugated blocks, four adjustment frames, four inclined plates, and four adjustment slots. The surface of the support column is fixedly connected to the interior of the diverter frame. The side of the corrugated block near the diverter frame is fixedly connected to the diverter frame. The surface of the adjustment frame is rotatably connected to the interior of the adjustment slots. The side of the inclined plate near the adjustment frame is fixedly connected to the adjustment frame. The adjustment slots are formed on the surface of the diverter frame.

[0010] Preferably, the auxiliary mechanism includes a protective net disposed on the top of the base, and an air bubble head is disposed inside the protective net.

[0011] Preferably, the front side of the bubble head is fixedly connected to a connecting pipe, and the surface of the connecting pipe is connected to the internal thread of the protective mesh.

[0012] Preferably, the surface of the connecting tube is provided with a fixing buckle, the bottom of the fixing buckle is fixedly connected with four spring plates, the bottom of the spring plates extends into the interior of the base and is in close contact with the interior of the base, and the top of the fixing buckle is fixedly connected with a moving block.

[0013] Preferably, the adjustment slot is provided with a hinge, the adjustment frame and the adjustment slot are connected by the hinge for rotation, and a limit block is fixedly connected to the top of the adjustment frame.

[0014] Preferably, a protective cotton pad is fixedly connected to the side of the adjusting frame near the separating tank, and the surface of the protective cotton pad is in contact with the inner wall of the separating tank.

[0015] Preferably, a separation layer is fixedly connected to the surface of the support column, and the surface of the separation layer is in close contact with the interior of the separation tank.

[0016] Preferably, a fixing plate is fixedly connected to the bottom of the support column, and four bolts are provided on the top of the fixing plate. The bottom of the bolts passes through the fixing plate and extends into the interior of the base, and the surface of the bolts is connected to the internal threads of the base.

[0017] Preferably, a mounting bracket is fixedly connected to the surface of the separation tank, the top of the mounting bracket is fixedly connected to the bottom of the micro-nano bubble generator, and a conveying pipe, an overflow pipe and a drain pipe are fixedly connected to the surface of the separation tank.

[0018] Preferably, the top of the base is provided with an air pipe, and the air pipe is fixedly connected to the opposite side of the micro-nano bubble generator by a connecting pipe. The surface of the connecting pipe is fixedly connected to the inside of the separation tank, and the inside of the air pipe is fixedly connected to a circular pipe. A nut is threadedly connected between the surface of the connecting pipe and the surface of the circular pipe.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. This application positions the flow divider in a suitable location inside the separation tank, which facilitates the initial flow guidance of the hydrocarbon cleaning mixture entering from the delivery pipe, promotes the uniform dispersion of the liquid into the subsequent processing area, avoids local impact, and fixes multiple corrugated blocks on one side of the flow divider, thereby facilitating the creation of small-scale turbulence, allowing the oil droplets and cleaning liquid to mix and collide more fully, which is beneficial for subsequent separation.

[0021] 2. In this application, the micro-nano bubbles are delivered to the bubble head via a connecting pipe and released into the cleaning mixture. These micro-nano bubbles have strong surface activity and adsorption capacity. During the rise of a large number of bubbles, they adsorb oil droplets, thereby reducing the overall density of the oil droplets and accelerating the rising speed of the oil droplets. Attached Figure Description

[0022] Figure 1 This is an overall structural diagram of the ultra-clean hydrocarbon cleaning oil separation and cooling equipment of this utility model;

[0023] Figure 2 This is a three-dimensional connection diagram of the base and the connecting tube in this utility model;

[0024] Figure 3 This is a three-dimensional connection diagram of the adjustment mechanism in this utility model;

[0025] Figure 4 This is a three-dimensional connection diagram of the adjusting frame and the limiting block in this utility model;

[0026] Figure 5 This is a three-dimensional connection diagram of the fixing plate and the support column in this utility model;

[0027] Figure 6 This is a three-dimensional connection diagram of the auxiliary mechanism in this utility model.

[0028] In the diagram, 1. Separation tank; 2. Delivery pipe; 3. Overflow pipe; 4. Micro / nano bubble generator; 5. Mounting frame; 6. Drain pipe; 7. Adjustment mechanism; 701. Support column; 702. Diverter frame; 703. Corrugated block; 704. Adjustment frame; 705. Inclined plate; 706. Adjustment groove; 8. Base; 9. Auxiliary mechanism; 901. Protective net; 902. Bubble head; 903. Moving block; 904. Fixing buckle; 905. Spring plate; 906. Connecting pipe; 10. Hinge; 11. Round pipe; 12. Limiting block; 13. Protective cotton pad; 14. Connecting pipe; 15. Separation layer; 16. Bolt; 17. Fixing plate; 18. Air pipe; 19. Nut. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-6 The present invention provides the following technical solution:

[0031] An ultra-clean hydrocarbon cleaning oil separation and cooling device includes a separation tank 1, a micro-nano bubble generator 4 is provided on the surface of the separation tank 1, a base 8 is fixedly connected inside the separation tank 1, and an auxiliary mechanism 9 and an adjustment mechanism 7 are provided on the top of the base 8.

[0032] The adjustment mechanism 7 includes a support column 701, a diverter 702, several corrugated blocks 703, four adjustment frames 704, four inclined plates 705, and four adjustment slots 706. The surface of the support column 701 is fixedly connected to the interior of the diverter 702. The side of the corrugated block 703 near the diverter 702 is fixedly connected to the diverter 702. The surface of the adjustment frame 704 is rotatably connected to the interior of the adjustment slot 706. The side of the inclined plate 705 near the adjustment frame 704 is fixedly connected to the adjustment frame 704. The adjustment slots 706 are formed on the surface of the diverter 702.

[0033] In this embodiment: by opening four adjustment grooves 706 on the surface of the diverter 702, the adjustment frame 704 can easily drive the inclined plate 705 to rotate inside the adjustment grooves 706, thereby facilitating the inclined plate 705 to be at a suitable angle inside the separator tank 1, so that the corrugated block 703 is fixedly connected to the diverter 702 on the side close to the diverter 702, thereby facilitating the diverter 702 to be fixed by the support column 701, thus facilitating the continuous aggregation and enlargement of oil droplets during the tortuous ascent of the inclined plate 705 and the corrugated block 703, thereby changing the upward path of the oil droplets, increasing the chance of oil droplet collision and aggregation, and improving the separation efficiency.

[0034] Specifically, such as Figure 5 , Figure 6 As shown, the auxiliary mechanism 9 includes a protective net 901 disposed on the top of the base 8, and a bubble head 902 disposed inside the protective net 901.

[0035] Specifically, such as Figure 6 As shown, a connecting pipe 906 is fixedly connected to the front side of the bubble head 902, and the surface of the connecting pipe 906 is connected to the internal thread of the protective net 901.

[0036] Specifically, such as Figure 5 , Figure 6 As shown, a fixing buckle 904 is provided on the surface of the connecting pipe 906. Four spring plates 905 are fixedly connected to the bottom of the fixing buckle 904. The bottom of the spring plates 905 extends into the interior of the base 8 and is in close contact with the interior of the base 8. A moving block 903 is fixedly connected to the top of the fixing buckle 904.

[0037] In this embodiment: by connecting the surface of the connecting tube 906 to the internal thread of the protective net 901, the protective net 901 can easily protect the bubble head 902 through the connecting tube 906, and the bottom of the moving block 903 can be fixedly connected to the top of the fixing buckle 904. This makes it easy for the moving block 903 to drive the fixing buckle 904 to move to the inside of the base 8 through the spring plate 905, thus achieving the effect of fixing the connecting tube 906.

[0038] Specifically, such as Figure 3 , Figure 4 As shown, a hinge 10 is provided inside the adjustment groove 706. The adjustment frame 704 and the adjustment groove 706 are rotatably connected by the hinge 10. A limit block 12 is fixedly connected to the top of the adjustment frame 704.

[0039] Specifically, such as Figure 1 , Figure 4 As shown, a protective cotton pad 13 is fixedly connected to the side of the adjusting frame 704 near the separating tank 1, and the surface of the protective cotton pad 13 is in contact with the inner wall of the separating tank 1.

[0040] In this embodiment: by connecting the adjusting frame 704 and the adjusting groove 706 by hinge 10, the adjusting frame 704 can easily drive the protective cotton pad 13 to rotate inside the adjusting groove 706 via the hinge 10, thereby facilitating the contact between the protective cotton pad 13 and the inner wall of the separating tank 1, achieving the effect of protecting the inner wall of the separating tank 1.

[0041] Specifically, such as Figure 1 , Figure 2 As shown, a separation layer 15 is fixedly connected to the surface of the support column 701, and the surface of the separation layer 15 is in close contact with the interior of the separation tank 1.

[0042] Specifically, such as Figure 5 As shown, a fixing plate 17 is fixedly connected to the bottom of the support column 701. Four bolts 16 are provided on the top of the fixing plate 17. The bottom of the bolts 16 passes through the fixing plate 17 and extends into the interior of the base 8. The surface of the bolts 16 is threadedly connected to the interior of the base 8.

[0043] In this embodiment: by fixing the interior of the separation layer 15 to the surface of the support column 701, the separation layer 15 can easily adsorb and separate the mixed cleaning liquid, and the surface of the bolt 16 can be connected to the internal thread of the base 8, thereby making it easy for the bolt 16 to fix the support column 701 through the fixing plate 17, thus achieving the effect of fixing the support column 701.

[0044] Specifically, such as Figure 1 As shown, a mounting bracket 5 is fixedly connected to the surface of the separation tank 1. The top of the mounting bracket 5 is fixedly connected to the bottom of the micro-nano bubble generator 4. A conveying pipe 2, an overflow pipe 3, and a drain pipe 6 are fixedly connected to the surface of the separation tank 1.

[0045] Specifically, such as Figure 1 , Figure 5 , Figure 6 As shown, the top of the base 8 is provided with an air pipe 18, and a connecting pipe 14 is fixedly connected between the air pipe 18 and the opposite side of the micro-nano bubble generator 4. The surface of the connecting pipe 14 is fixedly connected to the inside of the separation tank 1, and the inside of the air pipe 18 is fixedly connected to the round pipe 11. A nut 19 is threadedly connected between the surface of the connecting pipe 906 and the surface of the round pipe 11.

[0046] In this embodiment: by fixing the inside of the mounting frame 5 to the surface of the separation tank 1, the mounting frame 5 can be conveniently fixed to the micro-nano bubble generator 4, and the inside of the gas pipe 18 can be fixedly connected to the round pipe 11, thereby facilitating the gas to be transported from the connecting pipe 14 to the inside of the round pipe 11 through the gas pipe 18, achieving the effect of convenient gas transportation.

[0047] Working principle: When the cleaning mixture is moved to the interior of the separation tank 1 through the delivery pipe 2 for separation and cooling, the support column 701 stably supports the flow divider 702, positioning the flow divider 702 in a suitable position inside the separation tank 1. This facilitates the initial diversion and guidance of the hydrocarbon cleaning mixture entering from the delivery pipe 2, avoiding localized impacts. Next, multiple corrugated blocks 703 are fixed to the surface of the flow divider 702, thereby creating small-scale turbulence to allow for more thorough mixing and collision of oil droplets and cleaning liquid, which is beneficial for subsequent separation. Then, the micro / nano bubble generator 4 compresses and refines the gas into micro / nano-scale bubbles, which are then transported to the bubbles via the connecting pipe 906. The head 902 is released into the cleaning mixture. These micro-nano bubbles have strong surface activity and adsorption capacity. As a large number of bubbles rise, they adsorb oil droplets, thereby reducing the overall density of the oil droplets and accelerating their floating speed. When the mixture flows through the separation layer 15, the oil droplets are preferentially adsorbed and aggregated on its surface and in its pores. As the oil droplets converge into larger oil beads, they detach from the separation layer 15 and float under the action of buoyancy, further improving the oil-liquid separation efficiency. This solves the problem that the existing method of relying solely on the density difference between oil and cleaning liquid for natural sedimentation is slow, has poor separation effect on small oil droplets, and often requires a long settling time, which reduces the overall efficiency of the production process.

[0048] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An ultra-clean hydrocarbon cleaning oil separation and cooling device, comprising a separation tank (1), characterized in that: The surface of the separation tank (1) is provided with a micro-nano bubble generator (4), and the interior of the separation tank (1) is fixedly connected with a base (8). The top of the base (8) is provided with an auxiliary mechanism (9) and an adjustment mechanism (7). The adjustment mechanism (7) includes a support column (701), a diverter frame (702), several corrugated blocks (703), four adjustment frames (704), four inclined plates (705), and four adjustment slots (706). The surface of the support column (701) is fixedly connected to the interior of the diverter frame (702). The side of the corrugated block (703) near the diverter frame (702) is fixedly connected to the diverter frame (702). The surface of the adjustment frame (704) is rotatably connected to the interior of the adjustment slot (706). The side of the inclined plate (705) near the adjustment frame (704) is fixedly connected to the adjustment frame (704). The adjustment slots (706) are formed on the surface of the diverter frame (702).

2. The ultra-clean hydrocarbon cleaning oil separation and cooling equipment according to claim 1, characterized in that: The auxiliary mechanism (9) includes a protective net (901) provided on the top of the base (8), and a bubble head (902) is provided inside the protective net (901).

3. The ultra-clean hydrocarbon cleaning oil separation and cooling equipment according to claim 2, characterized in that: The front side of the bubble head (902) is fixedly connected to a connecting pipe (906), and the surface of the connecting pipe (906) is threadedly connected to the inside of the protective net (901).

4. The ultra-clean hydrocarbon cleaning oil separation and cooling equipment according to claim 3, characterized in that: The surface of the connecting tube (906) is provided with a fixing buckle (904), and four spring pieces (905) are fixedly connected to the bottom of the fixing buckle (904). The bottom of the spring pieces (905) extends into the interior of the base (8) and is in close contact with the interior of the base (8). A moving block (903) is fixedly connected to the top of the fixing buckle (904).

5. The ultra-clean hydrocarbon cleaning oil separation and cooling equipment according to claim 1, characterized in that: The adjustment groove (706) is provided with a hinge (10) inside. The adjustment frame (704) and the adjustment groove (706) are rotatably connected by the hinge (10). The top of the adjustment frame (704) is fixedly connected with a limit block (12).

6. The ultra-clean hydrocarbon cleaning oil separation and cooling equipment according to claim 1, characterized in that: The adjusting frame (704) is fixedly connected to a protective cotton pad (13) on the side near the separating tank (1), and the surface of the protective cotton pad (13) is in contact with the inner wall of the separating tank (1).

7. The ultra-clean hydrocarbon cleaning oil separation and cooling equipment according to claim 1, characterized in that: A separation layer (15) is fixedly connected to the surface of the support column (701), and the surface of the separation layer (15) is in close contact with the interior of the separation tank (1).

8. The ultra-clean hydrocarbon cleaning oil separation and cooling equipment according to claim 1, characterized in that: The bottom of the support column (701) is fixedly connected to a fixing plate (17), and the top of the fixing plate (17) is provided with four bolts (16). The bottom of the bolts (16) passes through the fixing plate (17) and extends into the interior of the base (8). The surface of the bolts (16) is threadedly connected to the interior of the base (8).

9. The ultra-clean hydrocarbon cleaning oil separation and cooling equipment according to claim 1, characterized in that: The surface of the separation tank (1) is fixedly connected to a mounting bracket (5), the top of the mounting bracket (5) is fixedly connected to the bottom of the micro-nano bubble generator (4), and the surface of the separation tank (1) is fixedly connected to a conveying pipe (2), an overflow pipe (3), and a drain pipe (6).

10. The ultra-clean hydrocarbon cleaning oil separation and cooling equipment according to claim 3, characterized in that: The top of the base (8) is provided with an air pipe (18), and the air pipe (18) is fixedly connected to the opposite side of the micro-nano bubble generator (4) by a connecting pipe (14). The surface of the connecting pipe (14) is fixedly connected to the inside of the separation tank (1), and the inside of the air pipe (18) is fixedly connected to a round pipe (11). A nut (19) is threaded between the surface of the connecting pipe (906) and the surface of the round pipe (11).