Quick cleaning and anti-rust treatment device for fine blanking part

Abstract

The utility model provides a fine blanking part quick cleaning rust-proof treatment device which comprises a cleaning circulation machine box, the cleaning circulation machine box and the rust-proof circulation machine box are installed together, two linear actuators which are in mirror symmetry are fixedly installed on the cleaning circulation machine box and the rust-proof circulation machine box respectively, and the two ends of an air drying base are installed together with the two linear actuators respectively. A plurality of drying fans are arranged on the air drying base; a driving part is mounted on the rust-proof circulating case; by means of the integrated innovative design, the cleaning function and the anti-rust function are ingeniously combined, the processing period of the fine blanking part is greatly shortened, and the production efficiency is improved. The compact layout reduces the transfer time and pollution risk, and the built-in conveying system ensures ordered treatment of products and reduces manual intervention. The linear actuator and the air drying function are directly integrated after rust-proof treatment, an additional drying device is not needed, cost and maintenance cost are reduced, meanwhile, it is guaranteed that products are thoroughly dried, and quality is improved.

Description

Technical Field

[0001] This utility model belongs to the field of cleaning and rust removal technology, and in particular relates to a device for rapid cleaning and rust prevention of precision stamping parts. Background Technology

[0002] In the manufacturing process of precision stamped parts (referred to as fine stamping parts), cleaning and rust prevention treatment play a crucial role. However, traditional practices often separate these two key steps, with related equipment located far apart. This presents numerous challenges during the transfer of fine stamping parts, resulting in low efficiency and a high risk of secondary contamination. More seriously, if surface residues are not removed promptly after cleaning, fine stamping parts may rapidly oxidize and rust upon exposure to air, posing a serious threat to product quality. Furthermore, the additional drying equipment required after rust prevention treatment undoubtedly further increases production costs.

[0003] Therefore, it is essential to invent a device for rapid cleaning and rust prevention of precision stamping parts. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a rapid cleaning and rust prevention treatment device for fine stamping parts, including a cleaning circulation box, a rust prevention circulation box, linear actuators, a drying base, drying fans, and a drive component. The cleaning circulation box and the rust prevention circulation box are installed together, and two mirror-symmetrical linear actuators are fixedly installed on each of them. The two ends of the drying base are respectively installed with the two linear actuators, and a number of drying fans are arranged on the drying base. The drive component is installed on the rust prevention circulation box.

[0005] Preferably, the cleaning circulation chamber and the rust prevention circulation chamber have the same structure. The cleaning circulation chamber includes a main body, a treatment tank, conveying rollers, a conveyor belt, and push plates. Two conveying rollers are rotatably installed in the treatment tank of the main body. The conveyor belt is mounted on each of the two conveying rollers. Several push plates are fixedly installed on the conveyor belt.

[0006] Preferably, the main bodies of the cleaning circulation chamber and the rust prevention circulation chamber are fixedly installed together, and two mirror-symmetrical linear actuators are fixedly installed on the main bodies of both. In addition, either end of the corresponding conveying rollers of the two are fixed together, and the conveying roller of the rust prevention circulation chamber is fixed to the output end of the drive component fixedly installed outside it. The drive component is fixedly installed on the main body of the rust prevention circulation chamber.

[0007] Preferably, the lower part of the conveyor belt is immersed in the treatment agent of the main body of the casing, while the upper part is exposed. The push plates of the cleaning circulation casing and the anti-rust circulation casing correspond to each other, and the upper middle part of the main body of both casings is an open area.

[0008] Preferably, a feeding box is fixedly installed on the outside of the main body of the cleaning circulation machine, and a partition and a cylinder are fixedly installed on the feeding box.

[0009] Preferably, the output end of the cylinder is fixed to the pusher plate, which is located between the partitions. The spacing between the pusher plates is the same as the spacing between the push plates, and the pusher plate is allowed to correspond to the push plate of the main body of the chassis located in the opening area.

[0010] Preferably, the fine-stamped parts between the partitions are allowed to be smoothly pushed from the feeding box to the conveyor belt of the cleaning circulation box by the pusher plate, i.e., between the pusher plates.

[0011] Preferably, a conveyor frame is installed on one side of the rust-proof circulating machine box, and the drying base is allowed to move to the area above the conveyor frame, the cleaning circulating machine box, and the rust-proof circulating machine box under the drive of the linear actuator.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This utility model cleverly integrates cleaning and rust prevention functions into a single integrated design. This not only effectively shortens the processing cycle of precision stamping parts and significantly improves production efficiency, but also reduces time loss and contamination risks during transport due to its compact layout. Simultaneously, the built-in conveyor system ensures uniform and orderly cleaning and rust prevention, minimizing manual intervention. Furthermore, the device directly integrates a linear actuator and drying function after the rust prevention stage, eliminating the need for additional drying equipment. This achieves post-cleaning and post-rust prevention drying, significantly reducing equipment costs and maintenance expenses. The efficient drying process also ensures thorough drying of the precision stamping parts, further improving product quality. More importantly, the further integrated cylinder and pusher plate enable rapid feeding, while simultaneously transferring products from the cleaning circulation chamber to the rust prevention circulation chamber, and then from the rust prevention circulation chamber to the conveyor frame. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is another overall structural schematic diagram of this utility model.

[0016] Figure 3This is a cross-sectional internal structural diagram of the cleaning circulation chamber of this utility model.

[0017] In the picture:

[0018] Cleaning circulation machine box 1, machine body 11, treatment pool 12, conveyor roller 13, conveyor mesh belt 14, push plate 15, rust-proof circulation machine box 2, linear actuator 3, air drying base 4, drying fan 5, drive component 6, feeding box 7, partition plate 8, cylinder 9, push plate 10, conveyor frame 1A. Detailed Implementation

[0019] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0020] In the description of the embodiments, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of the utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in the present utility model based on the specific circumstances.

[0021] As attached Figure 1 To be continued Figure 3 As shown:

[0022] The present invention provides a rapid cleaning and rust prevention treatment device for precision stamping parts, comprising a cleaning circulation chamber 1, a rust prevention circulation chamber 2, linear actuators 3, a drying base 4, drying fans 5, and a drive component 6. The cleaning circulation chamber 1 and the rust prevention circulation chamber 2 are installed together, and two mirror-symmetrical linear actuators 3 are fixedly installed on each of them. The two ends of the drying base 4 are respectively installed with the two linear actuators 3, and a number of drying fans 5 are arranged on the drying base 4. The drive component 6 is installed on the rust prevention circulation chamber 2.

[0023] Furthermore, both the cleaning circulation chamber 1 and the rust prevention circulation chamber 2 are equipped with chemical inlets. The cleaning circulation chamber 1 and the rust prevention circulation chamber 2 have the same structural design, each containing its own corresponding treatment chemicals (cleaning agent and rust prevention agent). Both include a main chamber 11, a treatment tank 12, conveyor rollers 13, a conveyor belt 14, and push plates 15. The treatment tank 12 is located inside the main chamber 11. Two conveyor rollers 13 are rotatably mounted within the treatment tank 12. A conveyor belt 14 is mounted on the conveyor rollers 13 to carry and convey the blanking parts. Several push plates 15 are fixedly installed on the conveyor belt 14. These push plates 15 push and restrict the blanking parts during conveying. Numerous through holes are opened on the push plates 15 to prevent excessive liquid flow.

[0024] Furthermore, the main bodies 11 of the cleaning circulation chamber 1 and the rust prevention circulation chamber 2 are fixedly installed together, forming a tight integrated structure. Two mirror-symmetrical linear actuators 3 are fixedly installed on the main bodies 11 of both chambers, and these linear actuators 3 are used to drive the movement of the drying base 4. In addition, either end of the corresponding conveyor rollers 13 of the cleaning circulation chamber 1 and the rust prevention circulation chamber 2 are fixed together, achieving synchronous rotation. The conveyor roller 13 of the rust prevention circulation chamber 2 is fixed to the output end of its externally fixed drive component 6, which provides power to the conveyor roller 13, enabling it to rotate continuously.

[0025] Furthermore, the lower part of the conveyor belt 14 is immersed in the treatment agent in the main body 11 of the machine, so that the blanking parts can be fully immersed in the treatment agent (cleaning agent and rust inhibitor) during the conveying process, achieving the purpose of cleaning or rust prevention. The upper part of the conveyor belt 14 is exposed, which facilitates the loading and unloading of blanking parts and subsequent air drying. The push plates 15 of the cleaning circulation machine 1 and the rust prevention circulation machine 2 correspond to each other, and the upper middle part of the main body 11 of both machines has an open area, which provides convenience for the loading and unloading of blanking parts and subsequent air drying.

[0026] Furthermore, a feeding box 7 is fixedly installed on the outside of the main body 11 of the cleaning circulation box 1 to store the blanking parts to be processed. A partition 8 and a cylinder 9 are fixedly installed on the feeding box 7. The partition 8 separates the blanking parts to prevent them from colliding with each other. The output end of the cylinder 9 is fixed to a pusher plate 10, which is located between the partitions 8, with the spacing between them the same as the spacing between the pusher plates 15. Thus, when the cylinder 9 drives the pusher plate 10 to move, it can smoothly push the blanking parts between the partitions 8 onto the conveyor belt 14 of the cleaning circulation box 1, i.e., between the pusher plates 15.

[0027] Furthermore, a conveyor frame 1A is installed on one side of the rust-proof circulation housing 2 for storing the processed fine blanking parts. Driven by the linear actuator 3, the drying base 4 can move to the area above the conveyor frame 1A, the cleaning circulation housing 1, and the rust-proof circulation housing 2. In this way, the drying base 4 can promptly dry the processed fine blanking parts, ensuring the surface of the parts is dry and clean. At the same time, the conveyor frame 1A also facilitates the collection and storage of the fine blanking parts.

[0028] The working principle is as follows: First, the blanked parts to be processed are neatly placed into the feeding box 7 on one side of the cleaning circulation box 1. The partition 8 inside the feeding box 7 separates the blanked parts to prevent them from colliding and causing damage. At this time, the cylinder 9 is in standby mode, ready to push the blanked parts into the processing flow.

[0029] Then, cylinder 9 starts working, and its output end pushes pusher plate 10 forward. Since the spacing of pusher plate 10 is the same as the spacing of pusher plate 15 in cleaning circulation box 1, pusher plate 10 can accurately and smoothly push the fine blank from between partitions 8 onto conveyor belt 14 of cleaning circulation box 1, and push it between pusher plates 15, after which cylinder 9 resets.

[0030] Start the drive unit 6. As the conveyor roller 13 rotates, the conveyor belt 14 begins to carry the blanking parts, immersing them in the cleaning agent located below the main body 11 of the machine. The cleaning agent thoroughly soaks the blanking parts, removing stains and grease from their surface, thus achieving the purpose of cleaning.

[0031] After cleaning, the conveyor belt 14 continues to transport the blanking parts to the position opposite to the rust-proof circulation chamber 2, and the drive component 6 stops. At this time, the linear actuator 3 starts working, driving the drying base 4 to move to the upper area of ​​the cleaning circulation chamber 1. The drying fan 5 on the drying base 4 starts working, performing preliminary air drying treatment on the freshly cleaned blanking parts to remove moisture from their surface.

[0032] Subsequently, cylinder 9 continues to operate, its output end pushing the pusher plate 10 forward. The blanking parts are conveyed onto the conveyor belt 14 of the rust-proof circulation box 2 and pushed between the pusher plates 15 of the rust-proof circulation box 2, at which point cylinder 9 resets. The conveyor rollers 13 inside the rust-proof circulation box 2 begin to rotate under the drive of the start-up drive unit 6, and the conveyor belt 14 immerses the blanking parts in the rust-inhibiting agent within the box body 11. The rust-inhibiting agent fully covers the surface of the blanking parts, forming a protective film to prevent rusting.

[0033] After the rust prevention treatment is completed, the conveyor belt 14 transports the blanking parts to the position opposite to the conveyor frame 1A. At this time, the linear actuator 3 drives the drying base 4 to move to the area above the rust prevention circulation box 2 again. The drying fan 5 on the drying base 4 starts working again to thoroughly dry the blanking parts, ensuring that their surface is dry and clean.

[0034] Finally, the processed blanking parts are pushed onto the conveyor frame 1A by the reactivated cylinder 9 via the pusher plate 10, awaiting subsequent collection, packaging, and warehousing. Throughout the process, the cleaning circulation box 1 and the rust prevention circulation box 2 work closely together, while the linear actuator 3 and the drying base 4 move flexibly, achieving rapid cleaning and rust prevention of the blanking parts, greatly improving production efficiency and product quality.

[0035] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. A rapid cleaning and rust prevention treatment device for precision stamping parts, characterized in that, The system includes a cleaning circulation housing (1), a rust prevention circulation housing (2), a linear actuator (3), a drying base (4), a drying fan (5), and a drive component (6). The cleaning circulation housing (1) and the rust prevention circulation housing (2) are installed together, and two mirror-symmetrical linear actuators (3) are fixedly installed on each of them. The two ends of the drying base (4) are respectively installed with the two linear actuators (3), and a number of drying fans (5) are arranged on the drying base (4). The drive component (6) is installed on the rust prevention circulation housing (2).

2. The rapid cleaning and rust prevention treatment device for precision stamping parts as described in claim 1, characterized in that: The cleaning circulation box (1) and the rust prevention circulation box (2) have the same structure. The cleaning circulation box (1) includes a box body (11), a treatment pool (12), conveying rollers (13), a conveyor belt (14), and push plates (15). Two conveying rollers (13) are rotatably installed in the treatment pool (12) of the box body (11). The conveyor belt (14) is mounted on both conveying rollers (13). Several push plates (15) are fixedly installed on the conveyor belt (14).

3. The rapid cleaning and rust prevention treatment device for precision stamping parts as described in claim 2, characterized in that: The main bodies (11) of the cleaning circulation box (1) and the rust prevention circulation box (2) are fixedly installed together, and two mirror-symmetrical linear actuators (3) are fixedly installed on the main bodies (11) of both. In addition, the ends of the corresponding conveying rollers (13) of the two are fixed together, and the conveying rollers (13) of the rust prevention circulation box (2) are fixed to the output end of the drive component (6) fixedly installed outside it. The drive component (6) is fixedly installed on the main body (11) of the rust prevention circulation box (2).

4. The rapid cleaning and rust prevention treatment device for precision stamping parts as described in claim 2, characterized in that: The lower part of the conveyor belt (14) is immersed in the treatment agent of the main body of the chassis (11), while the upper part is exposed. The push plates (15) of the cleaning circulation chassis (1) and the anti-rust circulation chassis (2) correspond to each other, and the upper middle part of the main body of the chassis (11) of both is an open area.

5. The rapid cleaning and rust prevention treatment device for precision stamping parts as described in claim 3, characterized in that: The main body (11) of the cleaning circulation box (1) is fixedly installed with a feeding box (7) on the outside, and a partition (8) and a cylinder (9) are fixedly installed on the feeding box (7).

6. The rapid cleaning and rust prevention treatment device for precision stamping parts as described in claim 5, characterized in that: The output end of the cylinder (9) is fixed to the pusher plate (10), which is located between the partitions (8). The spacing between the pusher plates (10) is the same as the spacing between the pusher plates (15). The pusher plate (10) is allowed to correspond to the pusher plate (15) of the main body of the chassis (11) located in the opening area.

7. The rapid cleaning and rust prevention treatment device for precision stamping parts as described in claim 6, characterized in that: The fine blanking pieces between the partitions (8) are allowed to be smoothly pushed from the loading box (7) to the conveyor belt (14) of the cleaning circulation box (1) by the pusher plate (10), that is, between the pusher plates (15).

8. The rapid cleaning and rust prevention treatment device for precision stamping parts as described in claim 1, characterized in that: A conveyor frame (1A) is installed on one side of the rust-proof circulating housing (2). The air-drying base (4) is allowed to move to the area above the conveyor frame (1A), the cleaning circulating housing (1), and the rust-proof circulating housing (2) under the drive of the linear actuator (3).

Images