High-efficiency cutting machine for ground mat

Abstract

The high-efficiency cutting machine for the ground mat comprises a machine frame, the machine frame is connected with a placing plate with a plurality of air exhaust holes, and the bottom face of the placing plate is connected with a plurality of air exhaust hoods in a sealed mode. The front end and the rear end of the rack are rotationally connected with steering rollers and winding rollers with power sources. A breathable screen cloth layer is laid on the surface of the placement plate, and the two ends of the breathable screen cloth layer bypass the two steering rollers and are wound around the winding rollers at the two ends; a sliding frame connected to the rack in a sliding mode is arranged above the containing plate, and a horizontal longitudinal first linear module is connected between one side of the sliding frame and the rack; the sliding frame is connected with a horizontally transverse second linear module, the second linear module is connected with a vertically-arranged third linear module, and the third linear module is connected with a rotating motor with a vibration cutter through a mounting block. The device not only can reduce the labor intensity of workers, but also has the advantages of being high in safety, good in stability, convenient to operate, small in environmental pollution and convenient to maintain.

Description

Technical Field

[0001] This utility model relates to a cutting machine, and in particular to a high-efficiency cutting machine for floor mats. Background Technology

[0002] A doormat is an item placed at the entrance to allow people entering the house to scrape off mud, moisture, and other impurities stuck to the soles of their shoes, thereby reducing indoor pollution and keeping the indoor floor clean.

[0003] To ensure that the floor mats have properties such as anti-slip, softness, and anti-aging, existing floor mats are often multi-layered composites. However, to meet the needs of different customers, the composite floor mats still need to be cut. Currently, the cutting of floor mats still requires manual operations such as laying them flat, marking lines, and cutting with a hand-held cutter. The cutting process is physically demanding for workers, and they are prone to being cut by the cutter. In addition, during the cutting process, the floor mat is prone to slipping between itself and the cutting platform, which can lead to cutting deviations and damage to the floor mat.

[0004] Therefore, existing floor mat cutting machines suffer from problems such as high labor intensity for workers, low safety, and poor placement stability. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency floor mat cutting machine. This invention not only reduces the labor intensity of workers, but also has the advantages of high safety and good stability.

[0006] The technical solution of this utility model: A high-efficiency floor mat cutting machine, comprising a frame; a horizontal placement plate is connected to the frame, the placement plate has multiple air extraction holes arranged in an array, and multiple air extraction hoods arranged in an array are sealed and connected to the bottom surface of the placement plate, with adjacent air extraction hoods tightly attached to each other, and each air extraction hood is connected to an air extraction pipe; both the front and rear ends of the frame are rotatably connected to steering rollers with their tops flush with the placement plate, and a winding roller with a power source is rotatably connected to the frame at a position corresponding to the lower outer side of each steering roller; a breathable mesh layer is laid on the surface of the placement plate, and the two ends of the breathable mesh layer are wound around the top of the steering rollers at both ends of the frame. The breathable mesh layer is placed on two take-up rollers, with both ends fixed to the take-up rollers at both ends. A sliding frame is provided above the placement plate, and both ends of the sliding frame are slidably connected to the sides of the machine frame via slide rails. A first linear module is arranged parallel to one side of one of the slide rails and is fixedly fixed to the machine frame in a horizontal and longitudinal manner. The slider of the first linear module is fixedly connected to the sliding frame. A second linear module is arranged in a horizontal and transverse manner. A third linear module is fixedly connected to the slider of the second linear module. A mounting block is fixedly connected to the slider of the third linear module. A rotary motor is connected to the mounting block. A vibrating knife is connected to the rotary motor.

[0007] In the aforementioned high-efficiency floor mat cutting machine, the surface of the breathable mesh layer is connected with multiple flat anti-slip silicone dots.

[0008] In the aforementioned high-efficiency floor mat cutting machine, the thickness of the breathable mesh layer is 3-5 mm; the height of the anti-slip silicone dots is 1 mm.

[0009] In the aforementioned high-efficiency floor mat cutting machine, the top edge of the exhaust hood is provided with an outwardly extending connecting piece, and the connecting piece is provided with a plurality of connecting holes distributed in a ring at intervals, and each connecting hole is provided with a screw that is threadedly connected to the placement plate.

[0010] In the aforementioned high-efficiency floor mat cutting machine, the inner side of the exhaust hood is provided with an inwardly extending ring, and a filter screen is placed above the ring.

[0011] In the aforementioned high-efficiency floor mat cutting machine, a silicone sealing sheet is connected to the top surface of the connecting piece.

[0012] Compared with the prior art, this utility model has a placement plate on the frame with multiple arrayed air extraction holes, and multiple arrayed air extraction hoods sealed to the bottom surface of the placement plate, each with an air extraction pipe. After the air extraction pipes extract air, a negative pressure is created inside the air extraction hood and at the air extraction holes, thereby adsorbing and fixing the floor mat placed on the placement plate, preventing the floor mat from sliding during cutting and causing cutting deviations. A first linear module is connected to the frame, which drives the sliding frame to slide horizontally and longitudinally along the slide rails on both sides of the frame. A second linear module on the sliding frame drives a third linear module... The machine slides horizontally, and the third linear module can drive the mounting block to move vertically. The rotary motor on the mounting block can drive the vibrating knife to rotate, so that the vibrating knife can cut the floor mat to specifications well through high-frequency short-distance vibration. There is no need for manual control to move the cutting knife, which reduces the labor intensity of the workers and ensures safety. By setting a breathable mesh layer on the placement plate, and the breathable mesh layer can be pulled by the winding rollers with power sources at both ends of the frame, the floor mat placed on the breathable mesh layer can move relative to the placement plate. The floor mat can be moved on the placement plate without manual dragging, which is convenient to operate.

[0013] In addition, the surface of the breathable mesh layer in this invention is connected with multiple flat anti-slip silicone dots, which increases the coefficient of friction between the breathable mesh layer and the mat above it, allowing the breathable mesh layer to better move the mat when it moves, and ensuring the stability of the mat when it is placed on the breathable mesh layer; the thickness of the breathable mesh layer is 3-5mm, and the negative pressure at the vents can pass through the breathable mesh layer to adsorb and position the mat; the height of the anti-slip silicone dots is 1mm, so the flatness of the mat when it is placed will not be greatly affected, ensuring the accuracy of cutting.

[0014] The top edge of the extraction hood has an outwardly extending connecting piece. Screws pass through the connecting holes on the connecting piece and connect to the placement plate, allowing the extraction hood to be disassembled and assembled relative to the placement plate for easy maintenance. A sealing silicone sheet is attached to the top surface of the connecting piece to ensure a good seal between the extraction hood and the placement plate. A filter screen is placed inside the extraction hood via an inner placement retaining ring. The filter screen can remove impurities in the gas during extraction to a certain extent, extending the maintenance interval of the extraction pipe, and the filter screen is easy to replace.

[0015] Therefore, this utility model not only reduces the labor intensity of workers, but also has the advantages of high safety, good stability, convenient operation, less environmental pollution and convenient maintenance. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of this utility model after removing the breathable mesh layer;

[0018] Figure 3 This is a schematic diagram of the fume extraction hood;

[0019] Figure 4 This is a structural diagram of the mounting block.

[0020] The labels in the attached diagram are as follows: 1-Frame, 2-Placement plate, 3-Exhaust hole, 4-Exhaust hood, 5-Exhaust pipe, 6-Directional roller, 7-Take-up roller, 8-Ventilable mesh layer, 11-Sliding frame, 12-Slide rail, 13-Linear module No. 1, 14-Linear module No. 2, 15-Linear module No. 3, 16-Mounting block, 17-Rotary motor, 18-Vibrating knife, 21-Connecting piece, 22-Connecting hole, 23-Screw, 24-Placement retaining ring, 25-Filter screen, 26-Silicone sealing sheet. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments, but this should not be construed as limiting the present invention.

[0022] Example. A high-efficiency floor mat cutting machine, configured as follows: Figures 1 to 4 As shown, the system includes a frame 1; a horizontal placement plate 2 is connected to the frame 1, and the placement plate 2 has multiple air extraction holes 3 arranged in an array. Multiple air extraction hoods 4 arranged in an array are sealed and connected to the bottom surface of the placement plate 2, with adjacent air extraction hoods 4 tightly fitted together. Each air extraction hood 4 is connected to an air extraction pipe 5. Both ends of the frame 1 are rotatably connected to steering rollers 6 with their tops flush with the placement plate 2. A take-up roller 7 with a power source is rotatably connected to the frame 1 at a position corresponding to the lower outer side of each steering roller 6. A breathable mesh layer 8 is laid on the surface of the placement plate 2. The two ends of the breathable mesh layer 8 are wound around the two take-up rollers 7, passing over the steering rollers 6 at both ends of the frame 1. The winding rollers 10 are fixed at both ends; a sliding frame 11 is provided above the placement plate 2, and both ends of the sliding frame 11 are slidably connected to both sides of the frame 1 by slide rails 12; a first linear module 13 is arranged parallel to one side of one of the slide rails 12 and is fixedly fixed to the frame 1 in a horizontal longitudinal direction, and the slider of the first linear module 13 is fixedly connected to the sliding frame 11; a second linear module 14 is connected to the sliding frame 11 in a horizontal transverse direction, a third linear module 15 is fixedly connected to the slider of the second linear module 14 in a vertical direction, a mounting block 16 is fixedly connected to the slider of the third linear module 15, a rotary motor 17 is connected to the mounting block 16, and a vibrating knife 18 is connected to the rotary motor 17.

[0023] The surface of the breathable mesh layer 8 is connected with multiple flat anti-slip silicone dots; the thickness of the breathable mesh layer 8 is 3-5mm; the height of the anti-slip silicone dots is 1mm; the top edge of the exhaust hood 4 is provided with an outwardly extending connecting piece 21, and the connecting piece 21 is provided with multiple annularly spaced connecting holes 22, and each connecting hole 22 is provided with a screw 23 that is threadedly connected to the placement plate 2; the inner side of the exhaust hood 4 is provided with an annularly extending inward placement retaining ring 24, and a filter screen 25 is placed above the placement retaining ring 24; a silicone sealing sheet 26 is connected to the top surface of the connecting piece 21.

[0024] Working principle: The worker places the rolled floor mat on the breathable mesh layer 8 at one end of the placement plate 2, and then controls the take-up roller 10 at the other end of the placement plate 2 to take up the breathable mesh layer 8 (because the two ends of the breathable mesh layer 8 are wound around the guide rollers 6 at both ends of the frame 1 and then connected to the take-up roller 7, and the guide rollers 6 are at the same height as the placement plate 2, the breathable mesh layer 8 can slide horizontally along the placement plate 2 when the take-up roller takes up the breathable mesh layer 8). At the same time, the worker rolls up the floor mat and unfolds it so that the floor mat can be laid on the breathable mesh layer 8. Then, according to the position of the floor mat on the placement plate 2, the air extraction pipe 5 on the air extraction hood 4 on the bottom surface of the placement plate 2 at that position is activated, so that a negative pressure is formed at the air extraction hole 3 under the floor mat, thereby adsorbing and fixing the breathable mesh layer 8 and the floor mat to the placement plate 2. Next, the first linear module 13 on the frame 1 can drive the sliding frame 11 to move horizontally and longitudinally along the slide rail 12. The second linear module 14 on the sliding frame 11 can drive the third linear module 15 to move horizontally and laterally. The third linear module 15 can drive the mounting block 16 to move vertically up and down. The rotary motor 17 on the mounting block 16 can drive the vibrating knife 18 to rotate. The vibrating knife 18 drives the cutter head to vibrate at high frequency and short distance. Through the cooperation of the first linear module 13, the second linear module 14, the third linear module 15, the rotary motor 17 and the vibrating knife 18, floor mats of the corresponding specifications can be cut from the base mat.

[0025] When maintenance is required on the filter screen 25 inside the extraction hood 4, simply remove the screws 23 from the multiple connecting holes 22 on the connecting piece 21 to separate the extraction hood 4 from the placement plate 2. Then, the filter screen 25 placed on the retaining ring 24 inside the extraction hood 4 can be removed for cleaning or replacement. A silicone sealing sheet 26 is connected to the top surface of the connecting piece 21, ensuring good sealing between the extraction hood 4 and the placement plate 2 when the extraction hood 4 is fixed to the bottom surface of the placement plate 2 by the screws 23.

Claims

1. A high-efficiency floor mat cutting machine, comprising a frame (1); characterized in that: A horizontal placement plate (2) is connected to the frame (1). The placement plate (2) has multiple air extraction holes (3) arranged in an array. Multiple air extraction hoods (4) arranged in an array are sealed and connected to the bottom surface of the placement plate (2). Adjacent air extraction hoods (4) are tightly attached to each other. Each air extraction hood (4) is connected to an air extraction pipe (5). The front and rear ends of the frame (1) are rotatably connected to a steering roller (6) with its top end flush with the placement plate (2). A winding roller (7) with a power source is rotatably connected to the lower outer side of each steering roller (6) on the frame (1). A breathable mesh layer (8) is laid on the surface of the placement plate (2). The two ends of the breathable mesh layer (8) are wound around the two winding rollers (7) above the steering rollers (6) at both ends of the frame (1). The two ends of the breathable mesh layer (8) are respectively fixed to the two winding rollers (7). On the take-up rollers (7) at both ends; above the placement plate (2) is a sliding frame (11), and both ends of the sliding frame (11) are slidably connected to both sides of the frame (1) by slide rails (12); on one side of one of the slide rails (12) is a first linear module (13) that is horizontally and longitudinally fixed on the frame (1), and the slider of the first linear module (13) is fixedly connected to the sliding frame (11); a second linear module (14) that is horizontally and laterally connected is connected to the sliding frame (11), and a third linear module (15) that is vertically connected is fixedly connected to the slider of the second linear module (14), and an installation block (16) that is fixedly connected to the slider of the third linear module (15), a rotary motor (17) that is connected to the installation block (16), and a vibrating knife (18) that is connected to the rotary motor (17).

2. The high-efficiency floor mat cutting machine according to claim 1, characterized in that: The surface of the breathable mesh layer (8) is connected with multiple flat anti-slip silicone dots.

3. The high-efficiency floor mat cutting machine according to claim 2, characterized in that: The thickness of the breathable mesh layer (8) is 3-5 mm; the height of the anti-slip silicone dots is 1 mm.

4. The high-efficiency floor mat cutting machine according to claim 1, characterized in that: The top edge of the exhaust hood (4) is provided with an outwardly extending connecting piece (21). The connecting piece (21) is provided with a plurality of connecting holes (22) arranged in a ring at intervals. Each connecting hole (22) is provided with a screw (23) that is threadedly connected to the placement plate (2).

5. A high-efficiency floor mat cutting machine according to claim 4, characterized in that: The inner side of the exhaust hood (4) is provided with an inwardly extending ring (24), and a filter screen (25) is placed above the ring (24).

6. A high-efficiency floor mat cutting machine according to claim 4, characterized in that: A silicone sealing sheet (26) is attached to the top surface of the connecting piece (21).

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