Multi-station rotating disc type sapphire perforating machine

By designing a multi-station rotary sapphire drilling machine, and utilizing components such as an electro-hydraulic rod, a drive motor, and a clamping electric push rod, the machine achieves automatic unloading and clamping of sapphire, solving the problems of high labor intensity and low efficiency caused by manual feeding in existing technologies, and improving drilling efficiency and safety.

CN223493596UActive Publication Date: 2025-10-31LI LI IND INTELLIGENT TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202422839765.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-31
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing sapphire drilling machines require manual feeding, which is labor-intensive and cannot achieve continuous drilling, resulting in low efficiency.

Method used

Design a multi-station rotary sapphire drilling machine, which uses components such as an electric hydraulic rod, a drive motor, a rotary motor, and a clamping electric push rod to realize automatic unloading and clamping of sapphire. Combined with the transmission system of the rotary disk and pulleys, it realizes the automated drilling process of sapphire.

Benefits of technology

It enables automatic unloading and continuous drilling of sapphire, reduces labor intensity, improves drilling efficiency, and ensures the safety and stability of the drilling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station rotating disc type sapphire perforating machine in the technical field of sapphire perforating, which comprises a fixing frame, an electric hydraulic rod is mounted at one end of the top of the fixing frame through a screw, and a driving motor is mounted at the end of the electric hydraulic rod through a screw. Clamping electric push rods are installed at the two ends of the interior of the containing groove through screws, a connecting mechanism is arranged at one end of each clamping electric push rod, a clamping plate is arranged at one end of each connecting mechanism, a first fixing cylinder is fixedly installed at one end of the top of the fixing frame, and a second fixing cylinder is installed at the top of the first fixing cylinder through screws; according to the sapphire punching device, automatic unloading of sapphire can be achieved, manual feeding of workers is not needed, the labor intensity of the workers is reduced, the workers can conveniently and continuously punch the sapphire, the sapphire punching efficiency is improved, in the punching process, clamping of the sapphire can be achieved, and the sapphire punching safety is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of sapphire drilling technology, specifically a multi-station rotary sapphire drilling machine. Background Technology

[0002] Industrial sapphire is used as a material for transparent armor in military vehicles. Except for diamond, sapphire is harder than any other natural material. Sapphire is composed of aluminum oxide and its blue color comes from trace amounts of titanium or iron. It belongs to the trigonal crystal system and its crystal forms are often cylindrical, short columnar, or tabular. Its geometric shape is mostly granular or massive. During sapphire production, drilling is required, which necessitates the use of a drilling machine.

[0003] Application No. 202322432012.9 proposes a multi-station rotary drilling machine for sapphire processing. The multi-station rotary drilling machine has the advantages of simple operation, improved drilling efficiency, and lower manufacturing cost compared with traditional engraving machine drilling, thus saving a lot of cost investment.

[0004] The existing technology requires manual feeding during the drilling process, which is labor-intensive and cannot perform continuous sapphire drilling operations, resulting in low sapphire drilling efficiency. Based on this, the present invention designs a multi-station rotary sapphire drilling machine to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a multi-station rotary sapphire drilling machine to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-station rotary sapphire drilling machine, comprising a fixed frame, an electric hydraulic rod mounted on one end of the top of the fixed frame by screws, a drive motor mounted on the end of the electric hydraulic rod by screws, a drill bit fixedly connected to the output shaft of the drive motor, a rotary motor mounted on one end of the inside of the fixed frame by screws, a rotary disk fixedly connected to the output shaft of the rotary motor, and a plurality of placement slots evenly opened on the top surface of the rotary disk;

[0007] Both ends of the placement slot are fitted with clamping electric push rods by screws. One end of the clamping electric push rod is provided with a connecting mechanism, and one end of the connecting mechanism is provided with a clamping plate. A first fixed cylinder is fixedly installed at one end of the top of the fixed frame. A second fixed cylinder is installed at the top of the first fixed cylinder by screws. Rotating rings are rotatably connected to the top and bottom of the first fixed cylinder. A material drop groove is opened on the top surface of the rotating ring. Two pulleys are fixedly installed on the top surface of the rotating disk. The two pulleys are connected to the two rotating rings by two connecting belts.

[0008] Preferably, the connecting mechanism includes a fixing plate and an insertion rod;

[0009] One end of the clamping electric push rod is fitted with a fixing plate by screws, and an insertion rod is slidably connected inside the fixing plate. The insertion rod is slidably connected to the clamping plate.

[0010] Preferably, a limiting mechanism is provided inside the second fixed cylinder, the limiting mechanism including an adjusting electric push rod and a limiting plate;

[0011] The second fixed cylinder has an adjustable electric push rod installed at both ends of its top by screws, and a limit plate is installed at one end of the adjustable electric push rod by screws.

[0012] Preferably, the top surface of the fixing plate is provided with a T-shaped groove, and the insertion rod is slidably connected inside the T-shaped groove.

[0013] Preferably, the cross-section of the limiting plate and the clamping plate is arc-shaped.

[0014] Preferably, the material discharge grooves on the top surfaces of the two rotating rings are staggered, and the inner diameter of the material discharge grooves is equal to the inner diameter of the first fixed cylinder.

[0015] Preferably, a discharge frame is placed at one end of the fixing frame, and the top surface of the discharge frame is provided with an inclined angle.

[0016] Compared with the prior art, this utility model can realize automatic unloading of sapphire during the sapphire drilling process, eliminating the need for manual loading, reducing labor intensity, facilitating continuous sapphire drilling, and improving the efficiency of sapphire drilling.

[0017] During the drilling process, the sapphire crystal can be clamped to ensure the safety of the drilling. During the unloading process, the two ends of the sapphire crystal can be limited to ensure that the sapphire crystal falls into the middle of the placement groove, so as to facilitate subsequent clamping and drilling of the sapphire crystal and improve the efficiency of sapphire crystal drilling. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the drill bit mounting structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the rotating disk mounting structure of this utility model;

[0022] Figure 4 This utility model Figure 3 Enlarged structural diagram of region A in the middle;

[0023] Figure 5 This is a schematic diagram of the connecting belt installation structure of this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Fixing frame; 2. Electro-hydraulic rod; 3. Drive motor; 4. Drill bit; 5. Rotary motor; 6. Rotary disk; 7. Placement slot; 8. Clamping electric push rod;

[0026] 9. Connecting mechanism; 901. Fixing plate; 902. Insertion rod;

[0027] 10. Clamping plate; 11. First fixing cylinder;

[0028] 12. Limiting mechanism; 1201. Adjustable electric push rod; 1202. Limiting plate;

[0029] 13. Rotating ring; 14. Material chute; 15. Pulley; 16. Connecting belt; 17. Second fixed cylinder. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1-5 This utility model provides a technical solution: a multi-station rotary sapphire drilling machine, including a fixed frame 1, a discharge frame placed at one end of the fixed frame 1, the top surface of the discharge frame having an inclined angle to facilitate the discharge of sapphire, an electric hydraulic rod 2 installed at one end of the top of the fixed frame 1 by screws, a drive motor 3 installed at the end of the electric hydraulic rod 2 by screws, a drill bit 4 fixedly connected to the output shaft of the drive motor 3, a rotary motor 5 installed at one end of the inside of the fixed frame 1 by screws, a rotary disk 6 fixedly connected to the output shaft of the rotary motor 5, and multiple placement slots 7 evenly opened on the top surface of the rotary disk 6;

[0032] The electric push rod 8 is installed at both ends of the placement slot 7 by screws. One end of the electric push rod 8 is provided with a connecting mechanism 9, and the other end of the connecting mechanism 9 is provided with a clamping plate 10.

[0033] The connecting mechanism 9 includes a fixing plate 901 and an insertion rod 902;

[0034] One end of the clamping electric push rod 8 is fitted with a fixing plate 901 by screws. The top surface of the fixing plate 901 is provided with a T-shaped groove. The insertion rod 902 is slidably connected inside the T-shaped groove to prevent the insertion rod 902 from falling off and to facilitate the installation of the clamping plate 10. The insertion rod 902 is slidably connected inside the fixing plate 901, and the insertion rod 902 is slidably connected to the clamping plate 10.

[0035] A first fixing cylinder 11 is fixedly installed at one end of the top of the fixing frame 1, and a second fixing cylinder 17 is installed on the top of the first fixing cylinder 11 by screws.

[0036] The second fixed cylinder 17 is provided with a limiting mechanism 12, which includes an adjusting electric push rod 1201 and a limiting plate 1202.

[0037] The top two ends of the second fixed cylinder 17 are equipped with adjusting electric push rods 1201 by screws. One end of the adjusting electric push rod 1201 is equipped with a limiting plate 1202 by screws. The cross-section of the limiting plate 1202 and the clamping plate 10 is arc-shaped, which facilitates the limiting and clamping of the sapphire.

[0038] The top and bottom of the first fixed cylinder 11 are rotatably connected to rotating rings 13. The material discharge grooves 14 on the top surface of the two rotating rings 13 are staggered. The inner diameter of the material discharge grooves 14 is equal to the inner diameter of the first fixed cylinder 11, which facilitates the blocking and discharge of sapphire. The rotating rings 13 have material discharge grooves 14 on their top surfaces. Two pulleys 15 are fixedly installed on the top surface of the rotating disk 6. The two pulleys 15 are connected to the two rotating rings 13 by two connecting belts 16.

[0039] First, the sapphire is placed inside the second fixed cylinder 17. Then, the rotary motor 5 is turned on, driving the rotating disk 6 to rotate. When the rotating disk 6 rotates, it drives the pulley 15 to rotate. Through the connection of the belt 16, the rotating ring 13 rotates, causing the sapphire inside the first fixed cylinder 11 to fall into the placement groove 7 through the discharge chute 14. At the same time, the rotation of the other rotating ring 13 closes the bottom of the first fixed cylinder 11, realizing the automatic unloading of the sapphire. After the sapphire falls into the placement groove 7, the clamping electric push rod 8 is activated, driving the clamping plate 10 to move and clamp the sapphire, ensuring that the sapphire is securely held in place. The stability of the gemstone drilling process is ensured, thus guaranteeing the safety of sapphire drilling. As the rotating disk 6 rotates, the sapphire is rotated to the bottom of the drill bit 4. Then, the drive motor 3 is turned on to drive the drill bit 4 to rotate. Subsequently, the electric hydraulic rod 2 is turned on, which drives the drive motor 3 and the drill bit 4 to move and drill the sapphire. During the sapphire unloading process, the adjusting electric push rod 1201 is turned on to drive the limiting plate 1202 to move. After the limiting plate 1202 is moved to a suitable position, it limits the sapphire, allowing the sapphire to fall into the middle position of the placement slot 7, which facilitates the subsequent clamping of the sapphire.

[0040] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A multi-station rotary sapphire drilling machine, comprising a fixed frame (1), wherein an electric hydraulic rod (2) is installed at one end of the top of the fixed frame (1), a drive motor (3) is installed at the end of the electric hydraulic rod (2), a drill bit (4) is fixedly connected to the output shaft of the drive motor (3), a rotary motor (5) is installed at one end inside the fixed frame (1), a rotary disk (6) is fixedly connected to the output shaft of the rotary motor (5), and a plurality of placement slots (7) are evenly opened on the top surface of the rotary disk (6), characterized in that: The placement slot (7) is equipped with clamping electric push rods (8) at both ends. One end of the clamping electric push rod (8) is provided with a connecting mechanism (9). One end of the connecting mechanism (9) is provided with a clamping plate (10). The top end of the fixed frame (1) is fixedly installed with a first fixed cylinder (11). The top of the first fixed cylinder (11) is installed with a second fixed cylinder (17). The top and bottom of the first fixed cylinder (11) are rotatably connected with rotating rings (13). The top surface of the rotating ring (13) is provided with a material drop groove (14). The top surface of the rotating disk (6) is fixedly installed with two pulleys (15). The two pulleys (15) and the two rotating rings (13) are connected by two connecting belts (16).

2. The multi-station rotary sapphire drilling machine according to claim 1, characterized in that: The connecting mechanism (9) includes a fixing plate (901) and an insertion rod (902); One end of the clamping electric push rod (8) is equipped with a fixing plate (901), and an insertion rod (902) is slidably connected inside the fixing plate (901). The insertion rod (902) is slidably connected to the clamping plate (10).

3. The multi-station rotary sapphire drilling machine according to claim 1, characterized in that: The second fixed cylinder (17) is provided with a limiting mechanism (12), which includes an adjusting electric push rod (1201) and a limiting plate (1202); The second fixed cylinder (17) is equipped with an adjusting electric push rod (1201) at both ends of the top, and a limit plate (1202) is installed at one end of the adjusting electric push rod (1201).

4. A multi-station rotary sapphire drilling machine according to claim 2, characterized in that: The top surface of the fixing plate (901) is provided with a T-shaped groove, and the insertion rod (902) is slidably connected inside the T-shaped groove.

5. A multi-station rotary sapphire drilling machine according to claim 3, characterized in that: The cross-sections of the limiting plate (1202) and the clamping plate (10) are arc-shaped.

6. A multi-station rotary sapphire drilling machine according to claim 1, characterized in that: The material discharge grooves (14) on the top surfaces of the two rotating rings (13) are staggered, and the inner diameter of the material discharge grooves (14) is equal to the inner diameter of the first fixed cylinder (11).

7. A multi-station rotary sapphire drilling machine according to claim 1, characterized in that: The fixing frame (1) has a discharge frame at one end, and the top surface of the discharge frame has an inclined angle.

Citation Information

Patent Citations

  • A multi-station rotary table punching machine for sapphire processing

    CN220946092U