Automatic material collecting conveying belt

By using an automatic material receiving conveyor belt in the steel production process, and combining position sensors and PLC controllers with servo motors and bidirectional screw mechanisms, the automated positioning, stacking, and bundling of steel materials are achieved. This solves the problem of low automation in existing technologies and improves production efficiency and quality stability.

CN223495659UActive Publication Date: 2025-10-31TIANJIN SANWA IRON-PROD CORP
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Patent Information

Application Number
CN202422964430.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-31
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

In the current steel production process, the material receiving process has a low degree of automation, high labor costs, unstable stacking efficiency, and manual operation is prone to errors, which affect the quality of material receiving.

Method used

An automatic material receiving conveyor belt is adopted. By setting position sensors and PLC controllers on the conveyor belt body, combined with servo motors and bidirectional screw mechanisms, the steel can be automatically positioned, stacked and bundled, reducing manual operation.

Benefits of technology

It enables automated positioning, neat stacking, and bundling of steel, improving production efficiency and quality stability while reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic receiving conveyor belt, which belongs to the technical field of steel production and comprises a conveying support, a conveyor belt body is arranged in the conveying support, and a support is fixedly mounted on the outer side of the conveying support. The steel conveying belt has the advantages that steel can be conveyed to a designated preset position through the arrangement of the conveying belt body, the width and the position of the steel can be monitored through the position sensor arranged in the clamping base, information is transmitted to the PLC immediately, and the steel conveying belt is used for conveying the steel to the designated preset position. A clamping plate in the stacking mechanism is controlled by a PLC to clamp and fix steel, a driven gear can be driven to rotate through rotation of an output shaft of a second servo motor, so that a driving gear can be driven to rotate, meanwhile, a supporting frame can be driven to turn to be adjusted, and then the steel can be carried from one side of the top of a support to the other side of the top of the support; and the steel stacking mechanism is matched with the steering mechanism for use, so that the purpose of automatically stacking the steel is achieved, and orderly stacking of the steel is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of steel production technology, and in particular to an automatic material receiving conveyor belt. Background Technology

[0002] In the steel production process, the receiving stage is a crucial step in ensuring production efficiency and product quality. Currently, the common receiving method mainly involves using a conveyor belt to transport the steel to a platform, from which it is then pushed onto a chain for further transport and stacking.

[0003] Existing technologies typically use a combination of conveyor belts and chains to transport steel from the production line to the receiving area, where workers manually stack and bundle the steel. These technologies suffer from low automation, high labor costs, and unstable stacking efficiency. Furthermore, manual operation is prone to introducing errors, which can affect the quality of the collected steel. Utility Model Content

[0004] In view of the above-mentioned problems existing in the prior art, the main objective of this utility model is to provide an automatic material collection conveyor belt.

[0005] The technical solution of this utility model is as follows: an automatic material receiving conveyor belt includes a conveyor support, a conveyor belt body is disposed inside the conveyor support, a support is fixedly installed on the outside of the conveyor support, a clamping seat is disposed at the top of the support, a position sensor is disposed inside the clamping seat, a PLC controller is fixedly installed on one side of the conveyor support, a steering mechanism is disposed at the top of the support, a stacking mechanism is disposed on one side of the steering mechanism, a binding mechanism is disposed inside the support and located on one side of the steering mechanism, and a positioning mechanism is disposed inside the support.

[0006] By adopting the above technical solution, the steel can be transported to a designated predetermined position through the setting of the conveyor belt body. By setting a position sensor in the clamping seat, the width and position of the steel can be monitored, and the information is then transmitted to the PLC controller. The PLC controller controls the clamping plate in the stacking mechanism to clamp and fix the steel.

[0007] In a preferred embodiment, the steering mechanism includes a second servo motor embedded inside the support, the output shaft of the second servo motor being fixedly connected to a driven gear, a rotating base being rotatably mounted on the top of the support, a driving gear being fixedly connected to the outer side of the rotating base, a support frame being fixedly mounted on the top of the rotating base, and the driving gear meshing with the driven gear.

[0008] By adopting the above technical solution, the rotation of the output shaft of the servo motor can drive the rotation of the driven gear, which in turn drives the rotation of the drive gear. At the same time, it can drive the support frame to adjust the direction, thereby transporting the steel from one side of the top of the support to the other side. In conjunction with the steering mechanism, it can achieve the purpose of automatic stacking of steel and achieve neat stacking of steel.

[0009] In a preferred embodiment, the steering mechanism further includes an electric telescopic rod two fixedly installed on one side of the support frame. The support frame has a groove inside, and a slider is slidably connected inside the groove. The piston rod of the electric telescopic rod two is fixedly connected to the slider. An electric telescopic rod one is fixedly installed on the top of the slider, and the piston rod of the electric telescopic rod one is fixedly connected to the clamping seat.

[0010] By adopting the above technical solution and setting the electric telescopic rod two, the lateral position of the clamping seat and the steel can be adjusted, so as to cooperate with the automatic stacking structure and reduce the space for manual operation.

[0011] In a preferred embodiment, the stacking mechanism includes two mounting slots at both ends of the bottom of the clamping seat. One of the mounting slots is rotatably connected to a bidirectional lead screw, and the other mounting slot is fixedly connected to a slide rod. Both ends of the bidirectional lead screw are threadedly connected to clamping plates, and the clamping plates are slidably connected to the slide rod.

[0012] By adopting the above technical solution, the rotation of the two-way lead screw can drive the two clamping plates to move in opposite directions, thereby enabling the clamping operation of steel of different sizes and achieving stable stacking of steel.

[0013] In a preferred embodiment, the alignment mechanism includes mounting slots at both ends inside the support. One of the mounting slots is rotatably connected to a bidirectional lead screw, and the other mounting slot is fixedly connected to a sliding rod. Displacement plates are threaded to both ends of the outer side of the bidirectional lead screw, and the displacement plates are slidably connected to the sliding rod.

[0014] By adopting the above technical solution, the rotation of the bidirectional lead screw can drive the two displacement plates to move in opposite directions, thereby enabling the alignment of the steel that needs to be bundled.

[0015] In a preferred embodiment, the strapping mechanism includes a strapping machine body fixedly installed on the top of the displacement plate, a push plate slidably connected to the inner wall of the support, and an electric telescopic rod three embedded inside the support, the piston rod of the electric telescopic rod three being fixedly connected to the push plate.

[0016] By adopting the above technical solution, the bundled steel can be pushed to the next working area by extending and retracting the piston rod of the electric telescopic rod three.

[0017] In a preferred embodiment, a servo motor three is fixedly mounted on the outer side of the clamping seat, and the output shaft of the servo motor three extends into the interior of the mounting groove two and is fixedly connected to the bidirectional lead screw two.

[0018] By adopting the above technical solution, the rotation of the output shaft of the servo motor three can drive the bidirectional lead screw two to rotate.

[0019] In a preferred embodiment, a servo motor is fixedly mounted on one side of the support, and the output shaft of the servo motor extends into the interior of the mounting groove and is fixedly connected to a bidirectional lead screw.

[0020] By adopting the above technical solution, the rotation of the output shaft of servo motor one can drive the bidirectional lead screw one to rotate.

[0021] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0022] 1. In this utility model, the steel can be transported to a designated predetermined position by the conveyor belt body. The width and position of the steel can be monitored by the position sensor installed in the clamping seat, and the information is then transmitted to the PLC controller. The PLC controller controls the clamping plate in the stacking mechanism to clamp and fix the steel. The rotation of the output shaft of the servo motor can drive the rotation of the driven gear, which in turn drives the rotation of the drive gear. At the same time, it can drive the support frame to adjust the direction, thereby transporting the steel from one side of the top of the support to the other side. In conjunction with the turning mechanism, the automatic stacking of steel is achieved, resulting in neat stacking of the steel.

[0023] 2. In this utility model, the rotation of the bidirectional lead screw II can drive the two clamping plates to move in opposite directions, thereby enabling the clamping operation of steel of different sizes, thus achieving stable stacking of steel. The rotation of the bidirectional lead screw I can drive the two displacement plates to move in opposite directions, thereby enabling the alignment of the steel to be bundled, so that the steel can be arranged neatly. Attached Figure Description

[0024] Figure 1 This utility model provides an overall perspective view of an automatic material receiving conveyor belt;

[0025] Figure 2 A side view of an automatic material receiving conveyor belt is provided for this utility model;

[0026] Figure 3This utility model provides an automatic material collection conveyor belt. Figure 1 Enlarged view of point A in the middle;

[0027] Figure 4 This utility model provides an automatic material collection conveyor belt. Figure 2 Enlarged view of point B in the middle.

[0028] Legend: 1. Conveyor bracket; 2. Conveyor belt body; 3. Support; 4. Push plate; 5. Electric telescopic rod one; 6. Strapping machine body; 7. Mounting slot one; 8. Slide rod one; 9. Bidirectional lead screw one; 10. Displacement plate; 11. Servo motor one; 12. Electric telescopic rod two; 13. Support frame; 14. Rotating base; 15. Servo motor two; 16. Driven gear; 17. Driven gear; 18. Clamping plate; 19. Clamping seat; 20. Mounting slot two; 21. Bidirectional lead screw two; 22. Slide rod two. Detailed Implementation

[0029] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0030] Reference Figure 1-4An automatic material receiving conveyor belt includes a conveyor support 1, a conveyor belt body 2 inside the conveyor support 1, a support 3 fixedly mounted on the outer side of the conveyor support 1, a clamping seat 19 at the top of the support 3, a position sensor inside the clamping seat 19, a PLC controller fixedly mounted on one side of the conveyor support 1, a steering mechanism at the top of the support 3, a stacking mechanism at one side of the steering mechanism, a binding mechanism inside the support 3 and located on one side of the steering mechanism, and a positioning mechanism inside the support 3. The steering mechanism includes a servo motor 15 embedded inside the support 3, a driven gear 16 fixedly connected to the output shaft of the servo motor 15, a rotating base 14 rotatably mounted on the top of the support 3, and a driving gear 17 fixedly connected to the outer side of the rotating base 14. A support frame 13 is fixedly installed on the top of the support 3. The drive gear 17 and the driven gear 16 are meshed and connected. Through the setting of the conveyor belt body 2, the steel can be transported to the designated predetermined position. By setting a position sensor in the clamping seat 19, the width and position of the steel can be monitored and then the information is transmitted to the PLC controller. The PLC controller controls the clamping plate 18 in the stacking mechanism to clamp and fix the steel. The rotation of the output shaft of the servo motor 15 can drive the rotation of the driven gear 16, which in turn drives the rotation of the drive gear 17. At the same time, it can drive the support frame 13 to adjust the direction, thereby transporting the steel from one side of the top of the support 3 to the other side. It works in conjunction with the turning mechanism to achieve the purpose of automatic stacking of steel and achieve neat stacking of steel.

[0031] Reference Figure 2 The steering mechanism also includes an electric telescopic rod 12 fixedly installed on one side of the support frame 13. The support frame 13 has a groove inside, and a slider is slidably connected inside the groove. The piston rod of the electric telescopic rod 12 is fixedly connected to the slider. An electric telescopic rod 5 is fixedly installed on the top of the slider. The piston rod of the electric telescopic rod 5 is fixedly connected to the clamping seat 19. By setting the electric telescopic rod 5, the vertical height of the clamping seat 19 and the steel can be adjusted. By setting the electric telescopic rod 12, the lateral position of the clamping seat 19 and the steel can be adjusted. This is used in conjunction with the automatic stacking structure, thereby reducing the space for manual operation and improving the accuracy of automatic stacking of steel.

[0032] Reference Figure 4The stacking mechanism includes mounting slots 20 at both ends of the bottom of the clamping seat 19. One mounting slot 20 is rotatably connected to a bidirectional lead screw 21, and the other mounting slot 20 is fixedly connected to a slide rod 22. Both ends of the bidirectional lead screw 21 are threadedly connected to clamping plates 18, and the clamping plates 18 are slidably connected to the slide rod 22. By rotating the bidirectional lead screw 21, the two clamping plates 18 can be driven to move in opposite directions, thereby enabling clamping operations on steel of different sizes and achieving stable stacking of steel.

[0033] Reference Figure 1 The alignment mechanism includes mounting slots 7 at both ends inside the support 3. One mounting slot 7 is rotatably connected to a double-acting screw 9, and the other mounting slot 7 is fixedly connected to a sliding rod 8. The two ends of the double-acting screw 9 are threadedly connected to displacement plates 10, which are slidably connected to the sliding rod 8. By rotating the double-acting screw 9, the two displacement plates 10 can be driven to move in opposite directions, thereby aligning the steel to be bundled and making the steel form a neat arrangement.

[0034] Reference Figure 1 The bundling mechanism includes a bundling machine body 6 fixedly installed on the top of the displacement plate 10, a push plate 4 slidably connected to the inner wall of the support 3, and an electric telescopic rod 3 embedded inside the support 3. The piston rod of the electric telescopic rod 3 is fixedly connected to the push plate 4. Through the setting of the bundling machine body 6, the steel can be automatically bundled. And through the extension and retraction of the piston rod of the electric telescopic rod 3, the bundled steel can be pushed to the next working area, thereby improving the production efficiency of steel.

[0035] Reference Figure 4 A servo motor is fixedly installed on the outside of the clamping seat 19. The output shaft of the servo motor extends into the interior of the mounting groove 20 and is fixedly connected to the bidirectional lead screw 21. The rotation of the output shaft of the servo motor can drive the bidirectional lead screw 21 to rotate, thereby realizing the transmission of power.

[0036] Reference Figure 1 A servo motor 11 is fixedly installed on one side of the support 3. The output shaft of the servo motor 11 extends into the interior of the mounting groove 7 and is fixedly connected to the bidirectional lead screw 9. The rotation of the output shaft of the servo motor 11 can drive the bidirectional lead screw 9 to rotate.

[0037] Working principle: First, the power source inside the conveyor belt body 2 is started by the PLC controller, driving multiple steel pieces to be conveyed. This allows the steel pieces to be transported to a designated predetermined position. Position sensors installed in the clamping seats 19 monitor the width and position of the steel pieces and transmit this information to the PLC controller. The PLC controller then starts the servo motor 3, and the rotation of the bidirectional lead screw 21 drives the two clamping plates 18 to move in opposite directions, thus enabling the clamping operation of steel pieces of different sizes. This achieves stable stacking of the steel pieces and... The rotation of the output shaft of the servo motor 15 drives the rotation of the driven gear 16, which in turn drives the rotation of the drive gear 17. At the same time, it drives the support frame 13 to adjust its direction, thereby transporting the steel from one side of the top of the support 3 to the other side. The electric telescopic rod 5 can adjust the vertical height of the clamping seat 19 and the steel, and the electric telescopic rod 12 can adjust the lateral position of the clamping seat 19 and the steel. This works in conjunction with the automatic stacking structure to achieve the purpose of automatic stacking of steel and to achieve neat stacking of steel.

[0038] Then, the servo motor 11 is started. Through the rotation of the bidirectional lead screw 9, the two displacement plates 10 can move in opposite directions, thereby aligning the steel to be bundled and making the steel neatly arranged. Through the setting of the bundling machine body 6, the steel can be automatically bundled. And through the extension and retraction of the piston rod of the electric telescopic rod 3, the bundled steel can be pushed to the next working area, thereby improving the production efficiency of steel.

[0039] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An automatic material receiving conveyor belt, comprising a conveyor support frame (1), characterized in that: The conveyor support (1) is provided with a conveyor belt body (2) inside. A support (3) is fixedly installed on the outside of the conveyor support (1). A clamping seat (19) is provided at the top of the support (3). A position sensor is provided inside the clamping seat (19). A PLC controller is fixedly installed on one side of the conveyor support (1). A steering mechanism is provided at the top of the support (3). A stacking mechanism is provided on one side of the steering mechanism. A binding mechanism is provided inside the support (3) and on one side of the steering mechanism. A positioning mechanism is provided inside the support (3).

2. The automatic material receiving conveyor belt according to claim 1, characterized in that: The steering mechanism includes a second servo motor (15) embedded inside the support (3). The output shaft of the second servo motor (15) is fixedly connected to a driven gear (16). A rotating base (14) is rotatably mounted on the top of the support (3). A driving gear (17) is fixedly connected to the outside of the rotating base (14). A support frame (13) is fixedly mounted on the top of the rotating base (14). The driving gear (17) meshes with the driven gear (16).

3. The automatic material receiving conveyor belt according to claim 1, characterized in that: The steering mechanism also includes an electric telescopic rod two (12) fixedly installed on one side of the support frame (13). The support frame (13) has a sliding groove inside, and a slider is slidably connected inside the sliding groove. The piston rod of the electric telescopic rod two (12) is fixedly connected to the slider. An electric telescopic rod one (5) is fixedly installed on the top of the slider. The piston rod of the electric telescopic rod one (5) is fixedly connected to the clamping seat (19).

4. The automatic material receiving conveyor belt according to claim 1, characterized in that: The stacking mechanism includes two mounting slots (20) at both ends of the bottom of the clamping seat (19). One of the mounting slots (20) is rotatably connected to a two-way lead screw (21), and the other mounting slot (20) is fixedly connected to a slide rod (22). Both ends of the two-way lead screw (21) are threadedly connected to clamping plates (18), and the clamping plates (18) are slidably connected to the slide rod (22).

5. An automatic material receiving conveyor belt according to claim 1, characterized in that: The alignment mechanism includes mounting slots (7) at both ends inside the support (3). One of the mounting slots (7) is rotatably connected to a double-acting screw (9), and the other mounting slot (7) is fixedly connected to a sliding rod (8). Both ends of the double-acting screw (9) are threadedly connected to displacement plates (10), and the displacement plates (10) are slidably connected to the sliding rod (8).

6. An automatic material receiving conveyor belt according to claim 1, characterized in that: The strapping mechanism includes a strapping machine body (6) fixedly installed on the top of the displacement plate (10), a push plate (4) slidably connected to the inner wall of the support (3), an electric telescopic rod three is embedded inside the support (3), and the piston rod of the electric telescopic rod three is fixedly connected to the push plate (4).

7. An automatic material receiving conveyor belt according to claim 4, characterized in that: A servo motor three is fixedly installed on the outside of the clamping seat (19), and the output shaft of the servo motor three extends into the interior of the mounting groove two (20) and is fixedly connected to the bidirectional lead screw two (21).

8. An automatic material receiving conveyor belt according to claim 1, characterized in that: A servo motor (11) is fixedly installed on one side of the support (3). The output shaft of the servo motor (11) extends into the interior of the mounting groove (7) and is fixedly connected to the bidirectional lead screw (9).