Full-automatic cap pressing and screwing all-in-one machine

Abstract

The utility model discloses a full-automatic cap pressing and screwing all-in-one machine which comprises a transmission line, a star wheel bottle feeding mechanism, a main driving mechanism, a cap pressing mechanism, a cap pressing and supplying mechanism, a cap screwing mechanism and a cap screwing and supplying mechanism. An input line and an output line of the transmission line are correspondingly matched with a bottle inlet and a bottle outlet of the star wheel bottle inlet mechanism respectively, the cap pressing mechanism presses a gland provided by the gland supply mechanism on a bottle opening of a bottle, and the cap screwing mechanism screws a screw cap provided by the screw cap supply mechanism on the bottle opening of the bottle; and the main driving mechanism drives the star wheel bottle feeding mechanism to synchronously act with the cap pressing mechanism and the cap screwing mechanism. According to the automatic cap screwing machine, cap pressing and cap screwing are integrated, the different installation requirements of an inner cap and an outer cap can be met, the design that the star wheel bottle feeding mechanism, the cap pressing transmission mechanism and the cap screwing transmission mechanism act synchronously is utilized, and compared with similar machine types in the market, the whole machine better achieves the automation effect, and the production efficiency is improved. And the device has the advantages of wide application range, space saving, convenience in maintenance and the like.

Description

Technical Field

[0001] This utility model relates to automated production line equipment, and more specifically, to a fully automatic capping and screwing machine. Background Technology

[0002] Currently, existing machines can only perform either capping or screw-on capping. For bottle sealing equipment with inner and outer caps, it is necessary to cap the inner cap (screw-on cap) and screw-on the outer cap (capping), requiring two existing machines to complete the sealing requirements. This results in excessive equipment footprint, increased procurement costs, and redundant processes, consuming significant human and financial resources, which is detrimental to improving production efficiency and reducing production costs for enterprises.

[0003] To address the aforementioned issues, it is necessary to provide a fully automatic capping and sealing machine to solve these problems. Utility Model Content

[0004] The purpose of this utility model is to provide a fully automatic capping and screwing machine to overcome the above-mentioned defects in the prior art.

[0005] The technical solution to achieve the purpose of this utility model is: a fully automatic capping and screwing machine, comprising a transmission line, a star wheel bottle feeding mechanism, a main drive mechanism, a capping mechanism, a capping and screwing mechanism, and a screwing and screwing mechanism; the input and output lines of the transmission line are respectively configured to correspond to and cooperate with the bottle inlet and bottle outlet of the star wheel bottle feeding mechanism; the capping mechanism presses the caps provided by the capping and screwing mechanism onto the bottle mouth; the screwing mechanism screws the caps provided by the screwing and screwing mechanism onto the bottle mouth; the main drive mechanism drives the star wheel bottle feeding mechanism to operate synchronously with the capping and screwing mechanisms.

[0006] Furthermore, the star wheel bottle feeding mechanism includes a bottle feeding star wheel, a capping star wheel, a transition star wheel, a capping star wheel, and a bottle dispensing star wheel arranged tangentially in sequence; the capping mechanism operates synchronously with the capping star wheel, and the capping mechanism operates synchronously with the bottle dispensing star wheel.

[0007] Furthermore, a bottle-blocking component is fixed on the star wheel bottle feeding mechanism, and the bottle-blocking component is arranged in a semi-circular manner above the star wheel bottle feeding mechanism.

[0008] Furthermore, the main drive mechanism includes a main drive motor, a drive gear, a bottle inlet star wheel drive gear, a capping star wheel drive gear, a transition star wheel drive gear, a capping star wheel drive gear, and a bottle outlet star wheel drive gear; the drive gear is fixed to the output shaft of the main drive motor, and the bottle inlet star wheel drive gear, the capping star wheel drive gear, the transition star wheel drive gear, the capping star wheel drive gear, and the bottle outlet star wheel drive gear mesh with each other and are respectively coaxially fixedly connected to the bottle inlet star wheel, the capping star wheel, the transition star wheel, the capping star wheel, and the bottle outlet star wheel.

[0009] Furthermore, the diameters of the bottle inlet star wheel drive gear, the capping star wheel drive gear, the transition star wheel drive gear, the capping star wheel drive gear, and the bottle outlet star wheel drive gear are the same.

[0010] Furthermore, the capping star wheel drive gear, the capping star wheel, and the capping mechanism are coaxially and fixedly connected; the capping mechanism includes multiple liftable capping head components, which are correspondingly arranged above the capping star wheel, so that the bottle to be capped completes the capping action synchronously as it rotates with the capping star wheel.

[0011] Furthermore, the capping mechanism is provided with a capping lifting drive mechanism for controlling the overall lifting and lowering of the capping mechanism.

[0012] Furthermore, the capping star wheel drive gear, the capping star wheel, and the capping mechanism are coaxially and fixedly connected; the capping mechanism includes multiple liftable capping head components, which are correspondingly arranged above the capping star wheel, so that the bottle to be capped completes the capping action synchronously as it rotates with the capping star wheel.

[0013] Furthermore, the capping mechanism is provided with a capping lifting drive mechanism for controlling the overall lifting and lowering of the capping mechanism.

[0014] Furthermore, a capping head star wheel is coaxially fixed above the bottle inlet star wheel, and the conveying track of the capping and cap supply mechanism is connected to the capping head star wheel; a screw capping head star wheel is coaxially fixed above the bottle outlet star wheel, and the conveying track of the screw capping and cap supply mechanism is connected to the screw capping head star wheel.

[0015] By adopting the above technical solution, this utility model has the following beneficial effects:

[0016] (1) This utility model integrates the capping and screw capping into one unit, which can meet the different installation requirements of the inner and outer caps. With the star wheel bottle feeding mechanism, the capping transmission mechanism and the screw capping transmission mechanism are designed to move synchronously. Compared with similar models on the market, the machine achieves better automation and has advantages such as wide applicability, space saving and convenient maintenance.

[0017] (2) This utility model realizes the functions of feeding, capping, transferring, screwing caps and unloading bottles through various star wheels, and has good structural synchronization.

[0018] (3) The bottle-stopping component designed in this utility model can effectively prevent the bottle from tipping over during the transfer, capping and screwing process.

[0019] (4) The main drive mechanism of this utility model uses a multi-gear meshing method to drive each star wheel to rotate, which has high stability, good synchronization and convenient maintenance.

[0020] (5) By designing star wheel drive gears of the same diameter, this utility model can realize the synchronization of the working actions of pressing and turning the cap, stabilize the process, and make the connection between each link smoother. Only one main drive motor is needed to adjust the speed, which can effectively improve work efficiency.

[0021] (6) The capping mechanism of this utility model, in conjunction with the coaxial rotation of the capping star wheel, ensures that the capping step is completed precisely from the time the bottle enters the capping star wheel to the time it exits the capping star wheel. This results in better capping efficiency and success rate, and improves work efficiency.

[0022] (7) This utility model has a lifting mechanism designed through the capping mechanism, which can match more bottle sizes and has better adaptability.

[0023] (8) The capping mechanism of this utility model, in conjunction with the coaxial rotation of the capping star wheel, ensures that the capping process is completed precisely from the time the bottle enters the capping star wheel to the time it exits the capping star wheel, resulting in better capping efficiency and success rate, and improved work efficiency.

[0024] (9) The capping mechanism of this utility model is designed with a lifting mechanism to match more bottle sizes, and has better adaptability.

[0025] (10) The present invention is designed with synchronous feeding star wheels for the capping head and the screw capping head, so that the feeding rhythm of the capping head and the screw capping head is consistent with the capping and screw capping rhythm, and the synchronization of the whole process is better. Attached Figure Description

[0026] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein...

[0027] Figure 1 This is a perspective view of the present invention.

[0028] Figure 2 This is a 3D view of the star wheel bottle feeding mechanism.

[0029] Figure 3 A 3D view of the main drive mechanism.

[0030] Figure 4 This is a diagram of the internal structure of this utility model.

[0031] The labels in the attached diagram are as follows: 1. Transmission line; 2. Star wheel bottle feeding mechanism, 21. Bottle feeding star wheel, 22. Capping star wheel, 23. Transition star wheel, 24. Capping star wheel, 25. Bottle discharging star wheel, 26. Bottle blocking component, 27. Capping head star wheel, 28. Capping head star wheel; 3. Main drive mechanism, 31. Main drive motor, 32. Drive gear, 33. Bottle feeding star wheel drive gear, 34. Capping star wheel drive gear, 35. Transition star wheel drive gear, 36. Capping star wheel drive gear, 37. Bottle discharging star wheel drive gear; 4. Capping mechanism, 41. Capping head component; 5. Capping and cap supply mechanism; 6. Capping mechanism, 61. Capping head component; 7. Capping and cap supply mechanism; 8. Capping lifting drive mechanism; 9. Capping lifting drive mechanism. Detailed Implementation

[0032] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0034] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0035] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0036] In the description of the embodiments of this utility model, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The utility model will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of this utility model and should not be used to limit the scope of protection of this utility model.

[0038] (Example)

[0039] This embodiment is shown below. Figure 1 A fully automatic capping and screwing machine includes a transmission line 1, a star wheel bottle feeding mechanism 2, a main drive mechanism 3, a capping mechanism 4, a capping and screwing mechanism 5, a screwing mechanism 6, and a screwing and screwing mechanism 7.

[0040] The input and output lines of transmission line 1 are respectively set to correspond to the bottle inlet and bottle outlet of star wheel bottle feeding mechanism 2. The capping mechanism 4 presses the cap provided by capping and cap supply mechanism 5 onto the bottle mouth, and the capping mechanism 6 screws the cap provided by capping and cap supply mechanism 7 onto the bottle mouth. The main drive mechanism 3 drives star wheel bottle feeding mechanism 2 to operate synchronously with capping mechanism 4 and capping mechanism 6.

[0041] See Figure 2The star wheel bottle feeding mechanism 2 includes a bottle feeding star wheel 21, a capping star wheel 22, a transition star wheel 23, a capping star wheel 24, and a bottle discharging star wheel 25 arranged tangentially in sequence. The capping mechanism 4 operates synchronously with the capping star wheel 22, and the capping mechanism 6 operates synchronously with the bottle discharging star wheel 25. A bottle feeding twist assembly is provided at the input end of the conveyor line 1. This assembly separates closely spaced containers before feeding them to the bottle feeding star wheel 21. A bottle-blocking component 26 is fixed to the star wheel bottle feeding mechanism 2, and the bottle-blocking component 26 is semi-circularly positioned above the star wheel bottle feeding mechanism 2. Both the capping and cap feeding mechanisms 5 and 7 use existing cap feeding mechanisms (such as vibratory feeders). The bottle-blocking component effectively prevents bottles from tipping over during the transfer, capping, and capping processes.

[0042] A capping head star wheel 27 is coaxially fixed above the bottle inlet star wheel 21, and the conveying track of the capping and cap supply mechanism 5 is connected to the capping head star wheel 27; a screw capping head star wheel 28 is coaxially fixed above the bottle outlet star wheel 25, and the conveying track of the screw capping and cap supply mechanism 7 is connected to the screw capping head star wheel 28.

[0043] See Figure 3 The main drive mechanism 3 includes a main drive motor 31, a drive gear 32, an inlet star wheel drive gear 33, a capping star wheel drive gear 34, a transition star wheel drive gear 35, a capping star wheel drive gear 36, and an outlet star wheel drive gear 37. The drive gear 32 is fixed to the output shaft of the main drive motor 31. The inlet star wheel drive gear 33, capping star wheel drive gear 34, transition star wheel drive gear 35, capping star wheel drive gear 36, and outlet star wheel drive gear 37 mesh and transmit power, and are respectively coaxially and fixedly connected to the inlet star wheel 21, capping star wheel 22, transition star wheel 23, capping star wheel 24, and outlet star wheel 25. The inlet star wheel drive gear 33, capping star wheel drive gear 34, transition star wheel drive gear 35, capping star wheel drive gear 36, and outlet star wheel drive gear 37 have the same diameter. The main drive mechanism uses a multi-gear meshing method to drive the rotation of each star wheel, resulting in high stability, good synchronization, and convenient maintenance. By designing star-wheel drive gears of the same diameter, the working actions of capping and screwing can be synchronized, the process is stable, and the connection between each link is smoother. Speed ​​can be adjusted with only one main drive motor, which can effectively improve work efficiency.

[0044] See Figure 4The capping star wheel drive gear 34, the capping star wheel 22, and the capping mechanism 4 are coaxially and fixedly connected. The capping mechanism 4 includes multiple liftable capping head components 41, which are correspondingly positioned above the capping star wheel 22. The bottle to be capped completes the capping action synchronously as it rotates with the capping star wheel 22. The capping mechanism 4 is equipped with a capping lifting drive mechanism 8 that controls the overall lifting and lowering of the capping mechanism 4. The coaxial rotation of the capping mechanism and the capping star wheel ensures that the capping step is completed precisely from the time the bottle enters the capping star wheel to the time it exits, resulting in better capping efficiency and success rate, thus improving work efficiency.

[0045] The capping star wheel drive gear 36, the capping star wheel 24, and the capping mechanism 6 are coaxially and fixedly connected. The capping mechanism 6 includes multiple liftable capping head components 61, which are correspondingly positioned above the capping star wheel 24, synchronously capping the bottle as it rotates with the capping star wheel 24. The capping mechanism 6 is equipped with a capping lifting drive mechanism 9 to control the overall lifting of the capping mechanism 6. Both the capping and capping mechanisms are designed with lifting mechanisms to accommodate more bottle sizes, resulting in better adaptability.

[0046] The capping mechanism 4 adopts an existing ring capping mechanism (such as the capping mechanism of a fully automatic capping machine disclosed in patent document CN112810862B), and the capping mechanism 6 adopts an existing rotary capping mechanism (such as the servo rotary capping machine disclosed in patent document CN111634869A).

[0047] The workflow of this embodiment is as follows: Bottles enter from the input end of conveyor line 1, are separated by a bottle-feeding twister, and enter the capping star wheel 22 through the bottle-feeding star wheel 21. The capping mechanism 4 rotates synchronously with the capping star wheel 22 and simultaneously presses the capping head on the capping head star wheel 27 onto the bottle. The capping star wheel 22 transfers the capped bottle to the transition star wheel 23, and the transition star wheel 23 transfers the bottle to the capping star wheel 24. The capping mechanism 6 follows the capping star wheel 24 and synchronously installs the capping head on the capping head star wheel 28 onto the bottle. The capping star wheel 24 transfers the installed bottle to the bottle-out star wheel 25, and the bottle-out star wheel 25 transfers the bottle to the output end of conveyor line 1. This embodiment integrates capping and screw capping into one unit, which can meet the different installation requirements of inner and outer caps. Utilizing the star wheel bottle feeding mechanism, the capping transmission mechanism and the screw capping transmission mechanism are designed to operate synchronously. Compared with similar models on the market, the machine achieves better automation and has advantages such as wide applicability, space saving and convenient maintenance.

[0048] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A fully automatic capping and sealing machine, characterized in that: It includes a transmission line (1), a star wheel bottle feeding mechanism (2), a main drive mechanism (3), a capping mechanism (4), a capping and cap supply mechanism (5), a cap screwing mechanism (6), and a cap screwing and cap supply mechanism (7); the input and output lines of the transmission line (1) are respectively configured to correspond to the bottle inlet and bottle outlet of the star wheel bottle feeding mechanism (2); the capping mechanism (4) presses the cap provided by the capping and cap supply mechanism (5) onto the bottle mouth; the cap screwing mechanism (6) screws the cap provided by the cap screwing and cap supply mechanism (7) onto the bottle mouth; the main drive mechanism (3) drives the star wheel bottle feeding mechanism (2) to operate synchronously with the capping mechanism (4) and the cap screwing mechanism (6).

2. The fully automatic capping and sealing machine according to claim 1, characterized in that: The star wheel bottle feeding mechanism (2) includes a bottle feeding star wheel (21), a capping star wheel (22), a transition star wheel (23), a capping star wheel (24), and a bottle dispensing star wheel (25) arranged tangentially in sequence; the capping mechanism (4) operates synchronously with the capping star wheel (22), and the capping mechanism (6) operates synchronously with the bottle dispensing star wheel (25).

3. The fully automatic capping and sealing machine according to claim 2, characterized in that: A bottle-blocking component (26) is fixed on the star wheel bottle feeding mechanism (2), and the bottle-blocking component (26) is arranged in a semi-circular manner above the star wheel bottle feeding mechanism (2).

4. The fully automatic capping and sealing machine according to claim 2, characterized in that: The main drive mechanism (3) includes a main drive motor (31), a drive gear (32), a bottle inlet star wheel drive gear (33), a capping star wheel drive gear (34), a transition star wheel drive gear (35), a capping star wheel drive gear (36), and a bottle outlet star wheel drive gear (37). The drive gear (32) is fixed to the output shaft of the main drive motor (31). The bottle inlet star wheel drive gear (33), the capping star wheel drive gear (34), the transition star wheel drive gear (35), the capping star wheel drive gear (36), and the bottle outlet star wheel drive gear (37) mesh and drive each other, and are coaxially fixedly connected to the bottle inlet star wheel (21), the capping star wheel (22), the transition star wheel (23), the capping star wheel (24), and the bottle outlet star wheel (25) in sequence.

5. The fully automatic capping and sealing machine according to claim 4, characterized in that: The diameters of the inlet star wheel drive gear (33), the capping star wheel drive gear (34), the transition star wheel drive gear (35), the capping star wheel drive gear (36), and the outlet star wheel drive gear (37) are the same.

6. The fully automatic capping and sealing machine according to claim 4, characterized in that: The capping star wheel drive gear (34), capping star wheel (22) and capping mechanism (4) are coaxially fixedly connected; the capping mechanism (4) includes multiple liftable capping head components (41), which are correspondingly arranged above the capping star wheel (22) to synchronously complete the capping action of the bottle to be capped while following the rotation of the capping star wheel (22).

7. The fully automatic capping and sealing machine according to claim 6, characterized in that: The capping mechanism (4) is provided with a capping lifting drive mechanism (8) for controlling the overall lifting of the capping mechanism (4).

8. The fully automatic capping and sealing machine according to claim 4, characterized in that: The capping star wheel drive gear (36), capping star wheel (24) and capping mechanism (6) are coaxially fixedly connected; the capping mechanism (6) includes multiple liftable capping head components (61), which are correspondingly arranged above the capping star wheel (24) to synchronously complete the capping action of the bottle to be capped while following the rotation of the capping star wheel (24).

9. The fully automatic capping and sealing machine according to claim 8, characterized in that: The capping mechanism (6) is provided with a capping lifting drive mechanism (9) for controlling the overall lifting of the capping mechanism (6).

10. A fully automatic capping and screwing machine according to claim 4, characterized in that: A capping head star wheel (27) is coaxially fixed above the bottle inlet star wheel (21), and the conveying track of the capping and cap supply mechanism (5) is connected to the capping head star wheel (27); a screw capping head star wheel (28) is coaxially fixed above the bottle outlet star wheel (25), and the conveying track of the screw capping and cap supply mechanism (7) is connected to the screw capping head star wheel (28).

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