Remote clay gun control device of iron-making blast furnace
By designing a signal transmitter and an asynchronous motor drive adjustment component, automated control of the remote mud gun in the blast furnace was achieved, solving the problems of repetitive operations and equipment damage caused by manual operation, and improving operating efficiency and equipment reliability.
Patent Information
- Application Number
- CN202423068929.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The existing remote mud gun control device for ironmaking blast furnaces relies on manual operation and lacks standard data references, resulting in repetitive operations, increased labor intensity, and equipment damage.
An adjustment assembly including a signal transmitter, an asynchronous motor, gears, and a baffle was designed. The asynchronous motor is started by the signal transmitter, which drives the gears to rotate. The moving rod and connecting rod drive the baffle to move, realizing automatic mud removal and sealing operations. The sealing is observed by a heat resistance monitor.
It has achieved automated mud sealing operation, reducing the tediousness of manual operation and improving operating efficiency and equipment lifespan.
Smart Images

Figure CN223496506U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mud gun control technology, specifically a remote mud gun control device for ironmaking blast furnaces. Background Technology
[0002] Hydraulic mud guns, also known as blast furnace mud guns, blast furnace mud guns, ironmaking blast furnace mud bubbles, and blast furnace hydraulic mud guns, play a very important role in the metallurgical industry. They can accurately block the taphole after tapping iron, ensuring the smooth operation of the next cycle of blast furnace operations. Compared with mechanical mud guns, the main advantages of hydraulic mud guns are low price, convenient operation, high efficiency, stable and reliable performance, smooth operation, simple structure, and light weight. They are currently the most ideal furnace front equipment for large, medium and small ironmaking plants.
[0003] However, the angle of the control room and the smoke and noise during tapping are also troublesome. To address this, a remote mud gun control device for blast furnaces is provided (see patent number: 202210726581.1). This device includes an industrial remote controller, a hydraulic station, a PLC, an industrial display, and relays. The industrial remote controller transmits control signals to the hydraulic station, and the PLC then sends these signals to the corresponding relays to control the motor start contactors of the hydraulic station, thereby controlling the mud gun and the tapping machine. The industrial display is installed on the electrical cabinet of the hydraulic station, providing real-time feedback on the hydraulic station's operating signals. This device reduces the operational risks for employees, improves their field of vision, reduces operational hazards, and increases employee work efficiency.
[0004] However, some remote mud guns for blast furnaces on the market are still manually controlled, which results in a lack of standard data references and high arbitrariness. This leads to problems such as repetitive operations in processes such as mud making, drilling, and hooking. In severe cases, this not only increases labor intensity and wastes mud, but also frequently damages equipment. Utility Model Content
[0005] The purpose of this utility model is to address the problem that some remote mud guns for blast furnaces on the market are still manually controlled, resulting in a lack of standard data references, high arbitrariness, and repetitive operations in processes such as mud making, drilling, and hooking. In severe cases, this not only increases labor intensity and wastes mud, but also frequently damages equipment. The present invention provides a remote mud gun control device for blast furnaces.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a remote mud gun control device for ironmaking blast furnaces, comprising:
[0007] The main body of the device is used to support the remote mud gun control components of the blast furnace.
[0008] The adjustment component is located in the middle of the device body;
[0009] The adjustment assembly includes a housing, a gear located in the middle of the housing, movable rods on both sides of the gear, a connecting rod at the end of each set of movable rods away from the gear, a baffle between one side of each set of connecting rods, an asynchronous motor at one end of the gear, a turn wheel at the end of the gear away from the asynchronous motor, and movable grooves on the outer sides of each set of connecting rods.
[0010] As a further embodiment of this utility model: the device body includes a conveying pipe, and a signal transmitter is provided at the top of the middle position on one side of the conveying pipe.
[0011] As a further improvement of this utility model: a support frame is provided at the top of one end of the conveying pipe, and a heat resistance monitor is provided at the top of the support frame.
[0012] As a further improvement of this utility model, the movable rod is connected to a gear by meshing teeth.
[0013] As a further improvement of this utility model, both sets of baffles are movably connected to the outer shell via connecting rods, movable grooves, and moving rods.
[0014] As a further improvement of this utility model, multiple sets of cutting teeth are provided at the connection points of the two sets of baffles.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: When mud sealing is required, the signal transmitter receives a signal to start the asynchronous motor. The asynchronous motor drives the gear to rotate, and the moving rod is connected to the gear through a locking tooth. The moving rod moves outward, driving the connecting rod to move outward, causing the two sets of baffles to move outward, and then mud sealing is performed. At the same time, the sealing is observed through a heat resistance monitor. After sealing is completed, the asynchronous motor rotates in reverse, and the two sets of baffles also move inward. The sealing mud is cut by the cutting teeth. It can also be operated manually by turning the wheel. This device is convenient to use and simple to operate. The set adjustment components can automatically realize the mud sealing operation, saving the tedious manual operation and making it highly practical. Attached Figure Description
[0016] Figure 1 This is a three-dimensional schematic diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of the structure of this utility model;
[0018] Figure 3 This is a partial perspective view of the present invention.
[0019] In the diagram: 1. Device body; 101. Conveying pipe; 102. Signal transmitter; 103. Support frame; 104. Heat resistance monitor; 2. Adjustment component; 201. Housing; 202. Baffle; 203. Asynchronous motor; 204. Actuating wheel; 205. Connecting rod; 206. Movable groove; 207. Gear; 208. Moving rod. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.
[0022] Please see Figures 1-3 In this embodiment of the present invention, a remote mud gun control device for an ironmaking blast furnace includes:
[0023] The main body of the device 1 is used to support the remote mud gun control components of the blast furnace.
[0024] Adjustment component 2 is located in the middle of the device body 1;
[0025] The adjustment component 2 includes a housing 201. A gear 207 is located in the middle of the housing 201. Movable rods 208 are provided on both sides of the gear 207. A connecting rod 205 is provided at the end of each set of movable rods 208 away from the gear 207. A baffle 202 is connected between the two sets of connecting rods 205 on one side. An asynchronous motor 203 is provided at one end of the gear 207. A turntable 204 is provided at the end of the gear 207 away from the asynchronous motor 203. Movable grooves 206 are provided on the outer side of each set of connecting rods 205.
[0026] Please refer to this carefully. Figure 1 The device body 1 includes a conveying pipe 101, and a signal transmitter 102 is provided at the top of the middle position on one side of the conveying pipe 101 for supporting the remote mud gun control components of the blast furnace.
[0027] Please refer to this carefully. Figure 1 A support frame 103 is provided at the top of one end of the conveying pipe 101, and a heat resistance monitor 104 is provided at the top of the support frame 103 to facilitate the monitoring of the sealing mud.
[0028] Please refer to this carefully. Figure 2 and 3 The movable rod 208 is connected to the gear 207 by a snap-fit mechanism for linkage, providing power for the movement of the baffle 202, which is convenient to use.
[0029] Please refer to this carefully. Figure 2 Both sets of baffles 202 are movably connected to the outer casing 201 via connecting rods 205, movable slots 206, and moving rods 208. The connecting rods 205, movable slots 206, and moving rods 208 allow the baffles 202 to move, making them highly practical.
[0030] Please refer to this carefully. Figure 2 Multiple cutting teeth are provided at the connection of the two sets of baffles 202, which facilitates the cutting of the sealing mud.
[0031] The working principle of this utility model is as follows: When mud sealing is required, the signal transmitter 102 receives a signal and starts the asynchronous motor 203. The asynchronous motor 203 drives the gear 207 to rotate, and the moving rod 208 is connected to the gear 207 through a snap-fit. The moving rod 208 moves outward, driving the connecting rod 205 to move outward, causing the two sets of baffles 202 to move outward, and then mud sealing is performed. At the same time, the sealing is observed through the heat resistance monitor 104. After sealing is completed, the asynchronous motor 203 rotates in the opposite direction, and the two sets of baffles 202 also move inward. The sealing mud is cut by the cutting teeth. It can also be operated manually by the dial wheel 204. This device is convenient to use and simple to operate. The set adjustment component 2 can automatically realize the mud sealing operation, saving the tedious manual operation and making it highly practical.
[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A remote mud gun control device for an ironmaking blast furnace, characterized in that, include: The main body of the device (1) is used to support the remote mud gun control components of the blast furnace. Adjustment component (2) is located in the middle of the device body (1); The adjustment component (2) includes a housing (201). A gear (207) is provided in the middle of the housing (201). Movable rods (208) are provided on both sides of the gear (207). A connecting rod (205) is provided at the end of each set of movable rods (208) away from the gear (207). A baffle (202) is provided between the two sets of connecting rods (205) on one side. An asynchronous motor (203) is provided at one end of the gear (207). A turntable (204) is provided at the end of the gear (207) away from the asynchronous motor (203). Movable grooves (206) are provided on the outer sides of each set of connecting rods (205).
2. The remote mud gun control device for an ironmaking blast furnace according to claim 1, characterized in that, The device body (1) includes a delivery pipe (101), and a signal transmitter (102) is provided at the top of the middle position on one side of the delivery pipe (101).
3. The remote mud gun control device for an ironmaking blast furnace according to claim 2, characterized in that, A support frame (103) is provided at the top of one end of the conveying pipe (101), and a heat resistance monitor (104) is provided at the top of the support frame (103).
4. The remote mud gun control device for an ironmaking blast furnace according to claim 1, characterized in that, The moving rod (208) is connected to the gear (207) by meshing through a snap ring.
5. The remote mud gun control device for an ironmaking blast furnace according to claim 1, characterized in that, Both sets of baffles (202) are movably connected to the outer casing (201) via connecting rods (205), movable slots (206), and moving rods (208).
6. The remote mud gun control device for an ironmaking blast furnace according to claim 1, characterized in that, Multiple sets of cutting teeth are provided at the connection points of the two sets of baffles (202).
Citation Information
Patent Citations
Remote clay gun control device of iron-making blast furnace
CN115109878A