Round tube quenching device for ferrous metal smelting rolled product
By using an internal support fixing method and a drive plate and motor gear structure, the problem of obstruction caused by external clamping in the round tube quenching device was solved, achieving full contact between the round tube and the inner wall of the quenching cylinder, thus improving the quenching quality and fixing effect.
Patent Information
- Application Number
- CN202422711169.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing round tube quenching devices result in poor quenching effects in the obscured parts when clamped and fixed externally, and are not easy to adjust according to the size and length of the round tube, thus affecting the fixing effect.
The internal support fixing method is adopted. The fixing components consist of a front inner support plate and a rear inner support plate. Combined with a drive plate, motor and gear rack structure, the inner wall of the round tube is fixed and rotated, ensuring full contact between the outer peripheral wall of the round tube and the inner peripheral wall of the quenching cylinder.
It improves the quenching quality of round tubes, ensures the quenching effect, and can be adjusted according to the size and length of the round tube to enhance the fixing effect.
Smart Images

Figure CN223496520U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of round tube quenching technology, specifically a round tube quenching device for ferrous metal smelting and rolling products. Background Technology
[0002] Ferrous metals generally include round tubes, and quenching equipment is used in the processing and production of round tubes to heat the outer wall of the round tube.
[0003] The quenching device consists of a quenching cylinder and internal fixing components. The fixing components clamp and fix the round tube. To ensure the quenching quality of the round tube, multiple sets of fixing components are generally connected by connecting plates. Then, the connecting plates drive multiple sets of round tubes to rotate inside the quenching cylinder, thereby enabling comprehensive quenching of the outer circumference of the round tube. However, since the round tube is usually fixed by external clamping during the quenching process, the outer wall of the round tube will be obstructed, resulting in poor quenching effect on the obstructed part of the round tube. At the same time, it is not convenient to adjust according to the size and length of the round tube, reducing the fixing effect during the quenching process and making it inconvenient to use. To address the shortcomings of the existing technology, we propose a round tube quenching device for ferrous metal smelting and rolling to solve the above problems. Utility Model Content
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a quenching device for round tubes used in ferrous metal smelting and rolling, comprising a quenching cylinder, a sealing cover provided at the front end of the quenching cylinder, a fixing assembly provided inside the quenching cylinder, multiple sets of the fixing assemblies being connected through a drive plate box, the drive plate driving the multiple sets of fixing assemblies to rotate and be connected inside the quenching cylinder, the fixing assemblies being respectively connected to the drive plate through connecting plates, the connecting plates driving the fixing assemblies to rotate;
[0005] The fixing assembly is a combination of a fixing component and a driving component. The fixing component includes a front inner support plate and a rear inner support plate located at both ends inside the quenching cylinder. An installation cylinder is fixedly connected to the inner wall of the connecting plate. The driving component is installed inside the installation cylinder. Multiple sets of the front inner support plate array are installed on the outer peripheral wall of the installation cylinder. The front inner support plate and the rear inner support plate are connected by a connecting component. The front inner support plate and the rear inner support plate respectively perform fixing operations on both ends of the circular tube.
[0006] Preferably, a first motor is installed on the outer wall of the quenching cylinder, and the output end of the first motor is fixedly connected to the outer wall of the drive plate. The operation of the first motor causes the drive plate to drive multiple sets of fixed components to rotate.
[0007] Preferably, multiple sets of third motors are installed on the inner wall of the drive plate, and the output end of the third motor is fixedly connected to the connecting plate.
[0008] Preferably, a fixing plate is fixedly installed in the center of the mounting cylinder, and the driving assembly includes a driving sleeve, a driving gear, a transmission rack, a limiting plate, and a second motor.
[0009] Preferably, the drive gear sleeve and the second motor are located on opposite sides of the fixed plate, and the output end of the second motor is fixedly connected to the drive gear sleeve.
[0010] Preferably, multiple sets of the drive gears are distributed on the inner peripheral wall of the drive gear sleeve and mesh with each other, the transmission rack is located on one side of the drive gear and meshes with the drive gear, and the transmission rack is located on one side of the drive gear sleeve.
[0011] Preferably, one end of the multiple sets of transmission racks passes through the mounting cylinder and is fixedly connected to the inner wall of the front inner support plate, and the limiting plate is fixedly connected to the other end of the transmission rack.
[0012] Preferably, the connector includes a telescopic rod and a telescopic sleeve, with the ends of the telescopic rod and the telescopic sleeve being fixedly connected to the front inner support plate and the rear inner support plate, respectively, and the telescopic rod being slidably connected inside the telescopic sleeve.
[0013] This utility model discloses a quenching device for round tubes used in ferrous metal smelting and rolling, which has the following beneficial effects: This quenching device for round tubes used in ferrous metal smelting and rolling can simultaneously drive multiple sets of round tubes to rotate inside the quenching cylinder via a first motor, and can also drive multiple sets of round tubes to rotate on the outer wall of the drive plate via multiple sets of third motors, thereby enabling the outer peripheral walls of multiple sets of round tubes to contact the inner peripheral wall of the quenching cylinder, thus improving the quenching quality of the outer peripheral walls of the round tubes. At the same time, the fixing component fixes and clamps the round tubes in the form of an internal support. Compared with the external clamping method, the internal support clamping method does not obstruct the outer peripheral walls of the round tubes, and can fully enable the outer peripheral walls of the round tubes to contact the inner peripheral wall of the quenching cylinder, thereby further improving the quenching quality of the round tubes and ensuring the quenching effect. The fixing component can be adjusted according to the diameter and length of the round tubes, and the fixing effect of the round tubes can be guaranteed. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the quenching cylinder of this utility model;
[0017] Figure 3 This is a schematic diagram of one side of the quenching cylinder of this utility model;
[0018] Figure 4 This is a schematic diagram of the connection structure between the multiple sets of fixing components and the drive board of this utility model;
[0019] Figure 5 This is a schematic diagram of the fixing component structure of this utility model;
[0020] Figure 6 This is a schematic diagram of the internal cross-sectional structure of the mounting cylinder of this utility model;
[0021] Figure 7 This is a schematic diagram of the connection structure between the internal drive assembly and the front inner support plate of the mounting cylinder of this utility model.
[0022] In the diagram: 1. Quenching cylinder; 2. Sealing cover; 3. Fixing assembly; 301. Front inner support plate; 302. Rear inner support plate; 3021. Telescopic rod; 3022. Telescopic sleeve; 303. Mounting cylinder; 3031. Drive gear sleeve; 3032. Drive gear; 3033. Transmission rack; 3034. Limiting plate; 3035. Fixing plate; 3036. Second motor; 3037. Third motor; 4. Drive plate; 401. First motor; 402. Connecting plate. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0024] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0025] This utility model discloses a quenching device for round tubes used in ferrous metal smelting and rolling.
[0026] According to the appendix Figure 1-7As shown, the device includes a quenching cylinder 1, a sealing cover 2 at the front end of the quenching cylinder 1, and a fixing assembly 3 inside the quenching cylinder 1. Multiple sets of fixing assemblies 3 are connected by a drive plate 4. The drive plate 4 drives the multiple sets of fixing assemblies 3 to rotate inside the quenching cylinder 1. The fixing assemblies 3 are connected to the drive plate 4 through connecting plates 402. The connecting plates 402 drive the fixing assemblies 3 to rotate. In use, the sealing cover 2 is opened, and the round tubes to be quenched are first supported and fixed by the multiple sets of fixing assemblies 3. Then the sealing cover 2 is closed, and the first motor 401 on one side is started, so that the first motor 401 and the drive plate 4 together drive the multiple sets of fixed round tubes to rotate inside the quenching cylinder 1. At the same time, the third motor 3037 is started, so that the multiple sets of connecting plates 402 drive the fixed round tubes to rotate on the outer wall of the connecting plates 402, thereby enabling comprehensive quenching of the outer walls of the multiple sets of round tubes.
[0027] The fixing component 3 is a combination of a fixing element and a driving component. The fixing element includes a front inner support plate 301 and a rear inner support plate 302 located at both ends inside the quenching cylinder 1. The inner wall of the connecting plate 402 is fixedly connected to the mounting cylinder 303. The driving component is installed inside the mounting cylinder 303. Multiple sets of front inner support plates 301 are arrayed and installed on the outer peripheral wall of the mounting cylinder 303. The front inner support plates 301 and the rear inner support plates 302 are connected by a connecting element. The front inner support plates 301 and the rear inner support plates 302 fix the two ends of the round tube respectively. When fixing the round tube with the fixing component 3, the distance between the front inner support plates 301 and the rear inner support plates 302 on both sides is adjusted according to the length of the quenching round tube, so that the front inner support plates 301 and the rear inner support plates 302 on both sides can support and fix the two ends of the round tube, thereby improving the fixing effect of the round tube.
[0028] A first motor 401 is installed on the outer wall of the quenching cylinder 1. The output end of the first motor 401 is fixedly connected to the outer wall of the drive plate 4. The operation of the first motor 401 causes the drive plate 4 to drive multiple sets of fixed components 3 to rotate. Multiple sets of third motors 3037 are installed on the inner wall of the drive plate 4. The output end of the third motor 3037 is fixedly connected to the connecting plate 402. When fixing the round tube, firstly, according to the length of the round tube, the worker pulls outwards multiple sets of rear inner support plates 302. At this time, the telescopic rods 3021 at the rear inner support plates 302 can be slidably connected to the inside of the telescopic sleeve 3022, so that the distance between the front inner support plates 301 and the rear inner support plates 302 on both sides after adjustment corresponds to the length of the round tube. At this time, the multiple sets of front inner support plates 301 and rear inner support plates 302 are in a close-to-each-other state. Then, the round tube is sleeved on the outer peripheral wall of the multiple sets of front inner support plates 301 and rear inner support plates 302. By starting the second motor 3036 inside the mounting cylinder 303, The second motor 3036 drives the drive sleeve 3031 to rotate inside the mounting cylinder 303. Through the meshing between the drive sleeve 3031 and multiple sets of drive gears 3032, and the meshing between the multiple sets of drive gears 3032 and the transmission racks 3033, multiple sets of transmission racks 3033 can simultaneously slide on the outer wall of the drive sleeve 3031, causing multiple sets of transmission racks 3033 to simultaneously drive multiple sets of front inner support plates 301 to slide away from each other, thereby enabling multiple sets of front inner support plates 301 to support the inner circumferential wall of the round tube. Through the connecting piece, multiple rear inner support plates 302 are connected to the front inner support plates 301, thereby enabling the rear inner support plates 302 to support the other end of the round tube, thus enabling the inner support and fixation of the two ends of round tubes of different sizes. Then, under the action of the third motor 3037, the fixed round tubes can be driven to rotate inside the quenching cylinder 1, enabling the round tubes to rotate independently, thereby realizing the quenching operation of the outer circumferential wall of the round tube.
[0029] A fixing plate 3035 is fixedly installed in the center of the mounting cylinder 303. The driving assembly includes a driving gear sleeve 3031, a driving gear 3032, a transmission rack 3033, a limiting plate 3034, and a second motor 3036. The driving gear sleeve 3031 and the second motor 3036 are located on both sides of the fixing plate 3035. The output end of the second motor 3036 is fixedly connected to the driving gear sleeve 3031. The fixing assembly 3 is connected to the third motor 3037 through multiple sets of connecting plates 402, and the third motor 3037 is connected to the first motor 401 through a set of driving plates 4, thereby enabling the first motor 401 to drive multiple sets of gears simultaneously. The round tubes rotate inside the quenching cylinder 1, and can be driven by multiple sets of third motors 3037 to rotate on the outer wall of the drive plate 4, so that the outer peripheral walls of the multiple sets of round tubes can contact the inner peripheral wall of the quenching cylinder 1, thereby improving the quenching quality of the outer peripheral wall of the round tubes. At the same time, the fixing component 3 fixes and holds the round tubes in the form of internal support. Compared with the external clamping and fixing method, the internal support clamping and fixing method does not obstruct the outer peripheral wall of the round tubes, and can fully make the outer peripheral wall of the round tubes contact the inner peripheral wall of the quenching cylinder 1, thereby further improving the quenching quality of the round tubes and ensuring the quenching effect.
[0030] Multiple sets of drive gears 3032 are distributed on the inner peripheral wall of drive sleeve 3031 and mesh with each other. Transmission rack 3033 is located on one side of drive gear 3032 and meshes with each other. Transmission rack 3033 is located on one side of drive sleeve 3031. One end of multiple sets of transmission racks 3033 passes through mounting cylinder 303 and is fixedly connected to the inner wall of front inner support plate 301. Limiting plate 3034 is fixedly connected to the other end of transmission rack 3033.
[0031] The connector includes a telescopic rod 3021 and a telescopic sleeve 3022. The ends of the telescopic rod 3021 and the telescopic sleeve 3022 that are far apart from each other are fixedly connected to the front inner support plate 301 and the rear inner support plate 302, respectively. The telescopic rod 3021 is slidably connected inside the telescopic sleeve 3022.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A quenching apparatus for round tubes used in ferrous metal smelting and rolling, comprising a quenching cylinder (1), wherein a sealing cap (2) is provided at the front end of the quenching cylinder (1), and a fixing component (3) is provided inside the quenching cylinder (1), characterized in that, Multiple sets of the fixing components (3) are connected by a drive plate (4). The drive plate (4) drives the multiple sets of fixing components (3) to rotate and connect inside the quenching cylinder (1). The fixing components (3) are connected to the drive plate (4) by connecting plates (402). The connecting plates (402) drive the fixing components (3) to rotate. The fixing component (3) is a combination of a fixing member and a driving component. The fixing member includes a front inner support plate (301) and a rear inner support plate (302) located at both ends inside the quenching cylinder (1). The inner wall of the connecting plate (402) is fixedly connected to the mounting cylinder (303). The driving component is installed inside the mounting cylinder (303). Multiple sets of the front inner support plates (301) are arrayed and installed on the outer peripheral wall of the mounting cylinder (303). The front inner support plates (301) and the rear inner support plates (302) are connected by a connecting member. The front inner support plates (301) and the rear inner support plates (302) respectively perform fixing operations on both ends of the circular tube.
2. The quenching apparatus for round tubes used in ferrous metal smelting and rolling as described in claim 1, characterized in that: The outer wall of the quenching cylinder (1) is equipped with a first motor (401). The output end of the first motor (401) is fixedly connected to the outer wall of the drive plate (4). The operation of the first motor (401) causes the drive plate (4) to drive multiple sets of fixed components (3) to rotate.
3. The quenching apparatus for round tubes used in ferrous metal smelting and rolling as described in claim 2, characterized in that: The inner wall of the drive plate (4) is equipped with multiple sets of third motors (3037), and the output end of the third motor (3037) is fixedly connected to the connecting plate (402).
4. The quenching apparatus for round tubes used in ferrous metal smelting and rolling as described in claim 3, characterized in that: A fixing plate (3035) is fixedly installed in the middle of the mounting cylinder (303). The driving assembly includes a driving gear sleeve (3031), a driving gear (3032), a transmission rack (3033), a limiting plate (3034), and a second motor (3036).
5. The quenching apparatus for round tubes used in ferrous metal smelting and rolling as described in claim 4, characterized in that: The drive sleeve (3031) and the second motor (3036) are located on opposite sides of the fixed plate (3035), and the output end of the second motor (3036) is fixedly connected to the drive sleeve (3031).
6. The quenching apparatus for round tubes used in ferrous metal smelting and rolling as described in claim 5, characterized in that: Multiple sets of drive gears (3032) are distributed on the inner peripheral wall of the drive sleeve (3031) and mesh with each other. The transmission rack (3033) is located on one side of the drive gear (3032) and meshes with each other. The transmission rack (3033) is located on one side of the drive sleeve (3031).
7. The quenching apparatus for round tubes used in ferrous metal smelting and rolling as described in claim 6, characterized in that: One end of the multiple sets of transmission racks (3033) passes through the mounting cylinder (303) and is fixedly connected to the inner wall of the front inner support plate (301), and the limiting plate (3034) is fixedly connected to the other end of the transmission racks (3033).
8. The quenching apparatus for round tubes used in ferrous metal smelting and rolling as described in claim 1, characterized in that: The connector includes a telescopic rod (3021) and a telescopic sleeve (3022). The ends of the telescopic rod (3021) and the telescopic sleeve (3022) that are far apart from each other are fixedly connected to the front inner support plate (301) and the rear inner support plate (302), respectively. The telescopic rod (3021) is slidably connected inside the telescopic sleeve (3022).