Novel aging furnace for processing aluminum profile

Abstract

The utility model relates to a novel aging furnace for processing an aluminum profile, which belongs to the field of metal profile processing and comprises a furnace body and a control panel fixedly connected to the front surface of the furnace body, and the upper surface of the furnace body is provided with a pushing structure for pushing the aluminum profile into the furnace. The material pushing structure comprises a mounting frame fixedly connected to the upper surface of the furnace body, a motor fixedly connected to the inner side of the mounting frame, a threaded rod fixedly connected to an output shaft of the motor, a threaded block in threaded connection to the outer side of the threaded rod, a connecting block fixedly connected to the upper surface of the threaded block and a connecting plate fixedly connected to the upper surface of the connecting block. The connecting rod is fixedly connected to the bottom of the connecting plate, the furnace body sealing plate is fixedly connected to the bottom end of the connecting rod, and the four first fixing rods are fixedly connected to the right side of the furnace body sealing plate. According to the novel aging furnace for machining the aluminum profiles, the aluminum profiles are automatically pushed into the furnace through the material pushing structure driven by the motor, manual operation is reduced, the production efficiency is improved, and the labor intensity is reduced.

Description

Technical Field

[0001] This utility model relates to a novel aging furnace for processing aluminum profiles, belonging to the field of metal profile processing. Background Technology

[0002] In the aluminum profile processing industry, aging treatment is a crucial step that directly affects the mechanical properties, corrosion resistance, and dimensional stability of aluminum profiles.

[0003] Traditional aging furnaces typically employ a fixed heating method, requiring aluminum profiles to be manually or mechanically hoisted into the furnace. Furthermore, uneven temperature distribution and significant heat loss during heating result in high energy consumption and inconsistent processing outcomes. To overcome these drawbacks and improve the efficiency and quality of aluminum profile aging treatment, a new type of aging furnace for processing aluminum profiles is urgently needed in the market. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a novel aging furnace for processing aluminum profiles, which has advantages such as reducing manpower and ensuring heating effect.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned goals of reducing manpower and ensuring heating effect, this utility model provides the following technical solution: a new type of aging furnace for processing aluminum profiles, including a furnace body and a control panel fixedly connected to the front of the furnace body, wherein the upper surface of the furnace body is provided with a pusher structure for pushing aluminum profiles into the furnace;

[0008] The feeding structure includes a mounting frame fixedly connected to the upper surface of the furnace body, a motor fixedly connected to the inner side of the mounting frame, a threaded rod fixedly connected to the output shaft of the motor, a threaded block threadedly connected to the outer side of the threaded rod, a connecting block fixedly connected to the upper surface of the threaded block, a connecting plate fixedly connected to the upper surface of the connecting block, a connecting rod fixedly connected to the bottom of the connecting plate, a furnace body sealing plate fixedly connected to the bottom end of the connecting rod, four first fixing rods fixedly connected to the right side of the furnace body sealing plate, a first heat insulation plate fixedly connected between the right ends of the four first fixing rods, four second fixing rods fixedly connected to the right side of the first heat insulation plate, a second heat insulation plate fixedly connected between the right ends of the four second fixing rods, and five placement plates fixedly connected to the right side of the second heat insulation plate.

[0009] The right side of the furnace body is equipped with a heating circulation assembly for heating aluminum profiles.

[0010] Furthermore, the left end of the threaded rod is rotatably connected to the inner left side wall of the mounting frame, and the upper surface of the mounting frame is provided with a sliding opening that matches the connecting block.

[0011] Furthermore, the four first fixing rods are respectively fixedly connected to the four corners on the right side of the furnace body sealing plate, the four second fixing rods are respectively fixedly connected to the four corners on the right side of the first heat insulation plate, and the five placement plates are arranged equidistantly along the vertical direction of the second heat insulation plate.

[0012] Furthermore, the heating circulation assembly includes a heating chamber fixedly connected to the right side of the furnace body, a first fan fixedly connected to the bottom wall of the heating chamber, an exhaust pipe fixedly connected to the air inlet of the first fan, an exhaust pipe fixedly connected to the air outlet of the first fan, a fixing plate fixedly connected to the outside of the exhaust pipe, a heating pipe fixedly connected to the upper surface of the fixing plate, a connecting pipe fixedly connected to the right side of the heating chamber, a second fan fixedly connected to the other end of the connecting pipe, a fixing pipe fixedly connected to the air outlet of the second fan, a transfer pipe fixedly connected to the left end of the fixing pipe, air valves fixedly connected to the five air outlets of the transfer pipe respectively, and an air jet pipe fixedly connected to the air outlet of the air valve.

[0013] Furthermore, the left end of the exhaust pipe passes through the inner left side wall of the heating chamber and the right side wall of the furnace body in sequence and extends to the inner side of the furnace body. The fixing plate is fixedly connected between the inner left side wall and the inner right side wall of the heating chamber, and an installation port is opened on the inner side of the fixing plate. The fixing plate is fixedly connected to the exhaust pipe through the installation port.

[0014] Furthermore, the right side wall of the heating chamber is provided with a connection port, which is located above the fixing plate. The heating chamber is fixedly connected to the connecting pipe through the connection port on the right side wall. The end of the connecting pipe away from the heating chamber is fixedly connected to the air inlet of the second fan. The left end of the fixing pipe penetrates the right side wall of the furnace body and extends to the inside of the furnace body, where it is fixedly connected to the air inlet of the transfer pipe.

[0015] Furthermore, the top end of the transfer pipe is fixedly connected to the inner top wall of the furnace body, and the bottom end of the transfer pipe is fixedly connected to the inner bottom wall of the furnace body. The five gas valves are arranged equidistantly along the vertical direction of the transfer pipe.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a novel aging furnace for processing aluminum profiles, which has the following beneficial effects:

[0018] This new type of aging furnace for processing aluminum profiles uses a motor-driven pushing structure to automatically push aluminum profiles into the furnace, reducing manual operation, improving production efficiency, and reducing labor intensity. The heating circulation component adopts a hot air circulation method, heating the air through heating pipes and evenly spraying it onto the aluminum profiles in the furnace through jet pipes, ensuring that the aluminum profiles are heated evenly. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a front view of the present utility model;

[0021] Figure 3 This is a perspective view of the connecting plate, connecting rod, and furnace body sealing plate in the structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the back of the present invention.

[0023] In the diagram: 1. Furnace body; 2. Control panel; 3. Mounting frame; 4. Motor; 5. Threaded rod; 6. Threaded block; 7. Connecting block; 8. Connecting plate; 9. Connecting rod; 10. Furnace body sealing plate; 11. First fixing rod; 12. First heat insulation board; 13. Second fixing rod; 14. Second heat insulation board; 15. Placement plate; 16. Heating chamber; 17. First fan; 18. Exhaust pipe; 19. Exhaust pipe; 20. Fixing plate; 21. Heating pipe; 22. Connecting pipe; 23. Second fan; 24. Fixing pipe; 25. Transfer pipe; 26. Gas valve; 27. Air jet pipe. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1, please refer to Figures 1 to 4 A novel aging furnace for processing aluminum profiles includes a furnace body 1 and a control panel 2 fixedly connected to the front of the furnace body 1. The upper surface of the furnace body 1 is provided with a pusher structure for pushing aluminum profiles into the furnace.

[0026] like Figure 1As shown, the feeding structure includes a mounting frame 3 fixedly connected to the upper surface of the furnace body 1, a motor 4 fixedly connected to the inner side of the mounting frame 3, a threaded rod 5 fixedly connected to the output shaft of the motor 4, a threaded block 6 threadedly connected to the outer side of the threaded rod 5, a connecting block 7 fixedly connected to the upper surface of the threaded block 6, a connecting plate 8 fixedly connected to the upper surface of the connecting block 7, a connecting rod 9 fixedly connected to the bottom of the connecting plate 8, a furnace body sealing plate 10 fixedly connected to the bottom end of the connecting rod 9, four first fixing rods 11 fixedly connected to the right side of the furnace body sealing plate 10, a first heat insulation plate 12 fixedly connected between the right ends of the four first fixing rods 11, four second fixing rods 13 fixedly connected to the right side of the first heat insulation plate 12, a second heat insulation plate 14 fixedly connected between the right ends of the four second fixing rods 13, and five placement plates 15 fixedly connected to the right side of the second heat insulation plate 14.

[0027] A heating circulation assembly for heating aluminum profiles is provided on the right side of the furnace body 1.

[0028] It should be noted that the left end of the threaded rod 5 is rotatably connected to the inner left side wall of the mounting frame 3, and the upper surface of the mounting frame 3 is provided with a sliding opening that is compatible with the connecting block 7.

[0029] Four first fixing rods 11 are fixedly connected to the four corners on the right side of the furnace body sealing plate 10, and four second fixing rods 13 are fixedly connected to the four corners on the right side of the first heat insulation plate 12. Five placement plates 15 are arranged equidistantly along the vertical direction of the second heat insulation plate 14.

[0030] The heating circulation assembly includes a heating chamber 16 fixedly connected to the right side of the furnace body 1, a first fan 17 fixedly connected to the bottom wall of the heating chamber 16, an exhaust pipe 18 fixedly connected to the air inlet of the first fan 17, an exhaust pipe 19 fixedly connected to the air outlet of the first fan 17, a fixing plate 20 fixedly connected to the outside of the exhaust pipe 19, a heating pipe 21 fixedly connected to the upper surface of the fixing plate 20, a connecting pipe 22 fixedly connected to the right side of the heating chamber 16, a second fan 23 fixedly connected to the other end of the connecting pipe 22, a fixing pipe 24 fixedly connected to the air outlet of the second fan 23, a transfer pipe 25 fixedly connected to the left end of the fixing pipe 24, air valves 26 fixedly connected to the five air outlets of the transfer pipe 25 respectively, and a jet pipe 27 fixedly connected to the air outlet of the air valves 26.

[0031] The left end of the exhaust pipe 18 passes through the inner left side wall of the heating chamber 16 and the right side wall of the furnace body 1 and extends to the inner side of the furnace body 1. The fixing plate 20 is fixedly connected between the inner left side wall and the inner right side wall of the heating chamber 16, and the fixing plate 20 has an installation port on its inner side. The fixing plate 20 is fixedly connected to the exhaust pipe 19 through the installation port.

[0032] A connection port is provided on the right side wall of the heating chamber 16, and the connection port is located above the fixing plate 20. The heating chamber 16 is fixedly connected to the connecting pipe 22 through the connection port on the right side wall. The end of the connecting pipe 22 away from the heating chamber 16 is fixedly connected to the air inlet of the second fan 23. The left end of the fixing pipe 24 penetrates the right side wall of the furnace body 1 and extends to the inside of the furnace body 1 and is fixedly connected to the air inlet of the transfer pipe 25.

[0033] The top end of the transfer pipe 25 is fixedly connected to the inner top wall of the furnace body 1, and the bottom end of the transfer pipe 25 is fixedly connected to the inner bottom wall of the furnace body 1. Five gas valves 26 are arranged equidistantly along the vertical direction of the transfer pipe 25.

[0034] In addition, an observation window is provided on the back of the furnace body 1, and the control panel 2 integrates PLC, touch screen and other automated control components to realize automated operation of heating, circulation and temperature control processes.

[0035] The working principle of the above embodiments is as follows:

[0036] First, the aluminum profile is placed on the placement plate 15. Then, the motor 4 is started. When the output shaft of the motor 4 drives the threaded rod 5 to rotate, the threaded block 6 is threadedly connected to the threaded rod 5. The threaded block 6 will move along the axial direction of the threaded rod 5. This movement is transmitted to the furnace sealing plate 10 through the connecting block 7, connecting plate 8, and connecting rod 9, thereby driving the entire pushing structure to move into the furnace body 1. During the process of the pushing structure moving into the furnace, the aluminum profile that was pre-placed on the placement plate 15 enters the furnace body 1 along with it. After that, the furnace sealing plate 10 and the furnace body 1 form a sealed space. The design of the first heat insulation plate 12 and the second heat insulation plate 14 effectively reduces the heat loss inside the furnace body 1 and improves the stability and uniformity of the furnace temperature.

[0037] Subsequently, low-temperature air is drawn from inside the furnace body 1 through the first fan 17 and the exhaust pipe 18. This air enters the heating chamber 16 through the exhaust pipe 19 and is heated to a predetermined temperature by the heating pipe 21. Then, the heated air is drawn by the second fan 22 and sent into the furnace body 1 through the fixed pipe 24 and the transfer pipe 25. The heated air is then evenly sprayed onto the aluminum profiles inside the furnace by the jet pipe 27, forming a stable hot air circulation. At the same time, the transfer pipe 25 is equipped with the same number of air valves 26 as the jet pipe 27, so that the air supply volume of different areas can be adjusted as needed to achieve precise control of the furnace temperature.

[0038] In Example 2, based on Example 1, multiple temperature sensors are arranged inside the furnace body 1 to form a temperature sensor array. These sensors are used to monitor the temperature of different areas inside the furnace in real time. An intelligent temperature control unit is added. This unit receives signals from the temperature sensor array, analyzes and calculates the temperature deviation of each area through a built-in algorithm, and then sends control signals to the corresponding zone heating elements to adjust the heating power, so as to achieve precise control of the furnace temperature.

[0039] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0040] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A novel aging furnace for processing aluminum profiles, comprising a furnace body (1) and a control panel (2) fixedly connected to the front of the furnace body (1), characterized in that: The upper surface of the furnace body (1) is provided with a pusher structure for pushing aluminum profiles into the furnace; The pushing structure includes a mounting frame (3) fixedly connected to the upper surface of the furnace body (1), a motor (4) fixedly connected to the inner side of the mounting frame (3), a threaded rod (5) fixedly connected to the output shaft of the motor (4), a threaded block (6) threadedly connected to the outer side of the threaded rod (5), a connecting block (7) fixedly connected to the upper surface of the threaded block (6), a connecting plate (8) fixedly connected to the upper surface of the connecting block (7), a connecting rod (9) fixedly connected to the bottom of the connecting plate (8), a furnace body sealing plate (10) fixedly connected to the bottom end of the connecting rod (9), four first fixing rods (11) fixedly connected to the right side of the furnace body sealing plate (10), a first heat insulation plate (12) fixedly connected between the right ends of the four first fixing rods (11), four second fixing rods (13) fixedly connected to the right side of the first heat insulation plate (12), a second heat insulation plate (14) fixedly connected between the right ends of the four second fixing rods (13), and five placement plates (15) fixedly connected to the right side of the second heat insulation plate (14). The furnace body (1) is provided with a heating circulation assembly for heating aluminum profiles on the right side.

2. The novel aging furnace for processing aluminum profiles according to claim 1, characterized in that: The left end of the threaded rod (5) is rotatably connected to the inner left side wall of the mounting frame (3), and the upper surface of the mounting frame (3) is provided with a sliding opening that is compatible with the connecting block (7).

3. The novel aging furnace for processing aluminum profiles according to claim 1, characterized in that: The four first fixing rods (11) are respectively fixedly connected to the four corners on the right side of the furnace body sealing plate (10), the four second fixing rods (13) are respectively fixedly connected to the four corners on the right side of the first heat insulation plate (12), and the five placement plates (15) are arranged equidistantly along the vertical direction of the second heat insulation plate (14).

4. The novel aging furnace for processing aluminum profiles according to claim 1, characterized in that: The heating circulation assembly includes a heating chamber (16) fixedly connected to the right side of the furnace body (1), a first fan (17) fixedly connected to the bottom wall of the heating chamber (16), an exhaust pipe (18) fixedly connected to the air inlet of the first fan (17), an exhaust pipe (19) fixedly connected to the air outlet of the first fan (17), a fixing plate (20) fixedly connected to the outside of the exhaust pipe (19), a heating pipe (21) fixedly connected to the upper surface of the fixing plate (20), a connecting pipe (22) fixedly connected to the right side of the heating chamber (16), a second fan (23) fixedly connected to the other end of the connecting pipe (22), a fixing pipe (24) fixedly connected to the air outlet of the second fan (23), a transfer pipe (25) fixedly connected to the left end of the fixing pipe (24), air valves (26) fixedly connected to the five air outlets of the transfer pipe (25) respectively, and a jet pipe (27) fixedly connected to the air outlet of the air valve (26).

5. A novel aging furnace for processing aluminum profiles according to claim 4, characterized in that: The left end of the exhaust pipe (18) passes through the inner left side wall of the heating chamber (16) and the right side wall of the furnace body (1) and extends to the inner side of the furnace body (1). The fixing plate (20) is fixedly connected between the inner left side wall and the inner right side wall of the heating chamber (16), and the fixing plate (20) has an installation port on its inner side. The fixing plate (20) is fixedly connected to the exhaust pipe (19) through the installation port.

6. The novel aging furnace for processing aluminum profiles according to claim 4, characterized in that: The heating chamber (16) has a connection port on its right side wall, and the connection port is located above the fixing plate (20). The heating chamber (16) is fixedly connected to the connecting pipe (22) through the connection port on the right side wall. The end of the connecting pipe (22) away from the heating chamber (16) is fixedly connected to the air inlet of the second fan (23). The left end of the fixing pipe (24) penetrates the right side wall of the furnace body (1) and extends to the inside of the furnace body (1) and is fixedly connected to the air inlet of the transfer pipe (25).

7. A novel aging furnace for processing aluminum profiles according to claim 4, characterized in that: The top end of the transfer pipe (25) is fixedly connected to the inner top wall of the furnace body (1), and the bottom end of the transfer pipe (25) is fixedly connected to the inner bottom wall of the furnace body (1). The five gas valves (26) are arranged equidistantly along the vertical direction of the transfer pipe (25).

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