Novel hot galvanizing ash scraping mechanism

The new automated hot-dip galvanizing scraping mechanism, driven by a motor and a lifting cylinder to move the lifting beam box, solves the problems of high labor intensity and low efficiency of manual scraping, and achieves efficient and low-cost removal of impurities from the surface of the zinc liquid in the zinc pot.

CN223496575UActive Publication Date: 2025-10-31XUZHOU RITMAN EQUIP CO LTD
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Patent Information

Application Number
CN202423096486.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-31
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

In current hot-dip galvanizing production, the scraping of the zinc surface in the zinc pot relies on manual operation, which results in high labor intensity, difficulty in controlling the scraping effect, low production efficiency, and high zinc consumption.

Method used

The new automated hot-dip galvanizing scraping mechanism uses a motor drive assembly and a lifting cylinder to drive the lifting beam box, combined with a rack and pinion and a telescopic rod, to achieve stable horizontal and vertical operation of the scraping support, and automatically control the scraping time and effect.

Benefits of technology

Automated slagging has been achieved, which has improved production efficiency, reduced zinc consumption and labor costs, and ensured the stability and accuracy of slagging results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel hot-dip galvanizing ash scraping mechanism, which belongs to the technical field of hot-dip galvanizing and comprises two lifting beam boxes, motor driving assemblies are mounted on the two lifting beam boxes, telescopic rods are mounted in the two lifting beam boxes, racks are mounted in the two lifting beam boxes, and the two lifting beam boxes are connected with the motor driving assemblies. Driving force is provided for overall operation of the mechanism through the motor driving assembly, and the lifting beam box drives the racks to achieve horizontal operation under the action of the motor driving assembly, so that stable operation of the ash scraping support installed on the racks is guaranteed, and meanwhile the ash scraping support is installed on the racks. The lifting beam box is driven by the jacking cylinder to realize vertical lifting operation, and the lifting effect of the lifting beam box is guaranteed by the telescopic rod, so that the whole mechanism adopts automatic equipment, the ash scraping time can be accurately controlled, the ash scraping effect is guaranteed, the production efficiency is improved, and the zinc consumption is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of hot-dip galvanizing technology, specifically a novel hot-dip galvanizing scraping mechanism. Background Technology

[0002] Currently, hot-dip galvanizing production typically involves manual scraping of the zinc molten metal surface in the zinc pot. However, this process is labor-intensive, the working environment is harsh, the scraping time is difficult to control precisely, the scraping effect cannot be guaranteed, and the production efficiency is low with high zinc consumption. Therefore, a new type of hot-dip galvanizing scraping mechanism is proposed. Summary of the Invention

[0003] The purpose of this utility model is to provide a novel hot-dip galvanizing scraping mechanism to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a novel hot-dip galvanizing scraping mechanism, comprising two lifting beam boxes, each of which is equipped with a motor drive assembly, each of which contains a telescopic rod, each of which contains a rack, and each of which has a scraping bracket.

[0005] As a further preferred embodiment of this technical solution: a motor drive assembly is provided to drive the entire mechanism, and the lifting beam box drives the rack to move horizontally under the action of the motor drive assembly, ensuring the stable operation of the scraper bracket installed on the rack, and the lifting and lowering effect of the lifting beam box can be guaranteed by the telescopic rod.

[0006] As a further preferred embodiment of this technical solution: the scraper bracket includes a profile frame and a scraper plate. The scraper plate is installed on the profile frame and is mounted on two racks through the profile frame, so that the scraper plate can scrape away impurities.

[0007] As a further preferred embodiment of this technical solution, it also includes a support, which is configured in an "H" shape. A lifting cylinder is installed on the transverse section of the support. The "H" shape of the support facilitates the installation of the lifting cylinder, and the lifting cylinder drives the lifting beam box to rise and fall vertically.

[0008] As a further preferred embodiment of this technical solution: a connecting plate is fixedly connected to the top of the support, and the lifting beam box is installed on the connecting plate, which is used for the connection between the lifting beam box and the support.

[0009] As a further preferred embodiment of this technical solution: a through hole is provided in the middle of the connecting plate, and the piston rod of the lifting cylinder passes through the through hole to support the piston rod of the lifting cylinder, thereby ensuring the stable operation of the lifting cylinder.

[0010] As a further preferred embodiment of this technical solution: the lifting cylinder is connected to the lifting beam box.

[0011] As a further preferred embodiment of this technical solution: a fixing plate is fixedly connected to the bottom of the support, and the fixing plate is set to support the components installed on it, thereby ensuring the stability of the overall operation of the mechanism.

[0012] As a further preferred embodiment of this technical solution: a counterweight is installed at one end of each of the two racks, and the counterweight balances the stability of the extended rack, thereby ensuring the stable operation of the rack.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention provides the driving force for the overall operation of the mechanism through a motor drive assembly. Under the action of the motor drive assembly, the lifting beam box drives the rack to achieve horizontal operation, thereby ensuring the stable operation of the scraping bracket mounted on the rack. At the same time, the lifting beam box is driven to achieve vertical lifting and lowering through a lifting cylinder, and the lifting and lowering effect of the lifting beam box is ensured by the telescopic rod. Thus, the entire mechanism adopts automated equipment, which can accurately control the scraping time, improve production efficiency, reduce zinc consumption, and greatly reduce labor costs compared with the existing manual scraping. Attached Figure Description

[0015] Figure 1 This is a first structural schematic diagram of a novel hot-dip galvanizing scraping mechanism according to this utility model;

[0016] Figure 2 This is a schematic diagram of the second structure of a novel hot-dip galvanizing scraping mechanism according to this utility model;

[0017] Figure 3 This utility model relates to a novel hot-dip galvanizing scraping mechanism. Figure 1 A magnified structural diagram of part A in the middle.

[0018] In the diagram: 1. Scraper bracket; 11. Profile frame; 12. Scraper plate; 2. Lifting beam box; 3. Motor drive assembly; 4. Telescopic rod; 5. Rack; 6. Counterweight; 7. Support; 8. Lifting cylinder; 9. Connecting plate; 10. Fixing plate. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] Example 1

[0021] Please see Figures 1-3This utility model provides a technical solution: a novel hot-dip galvanizing scraping mechanism, comprising two lifting beam boxes 2, each of which is equipped with a motor drive assembly 3, each of which is equipped with a telescopic rod 4, each of which is equipped with a rack 5, and each of which is equipped with a scraping bracket 1.

[0022] In this embodiment, specifically: the motor drive assembly 3 provides the driving force for the overall operation of the mechanism, and the lifting beam box 2 drives the rack 5 to move horizontally under the action of the motor drive assembly 3, thereby ensuring the stable operation of the scraper bracket 1 on the rack 5. At the same time, the telescopic rod 4 can be used to ensure the lifting and lowering effect of the lifting beam box 2.

[0023] In this embodiment, specifically: the scraper bracket 1 includes a profile frame 11 and a scraper plate 12. The scraper plate 12 is installed on the profile frame 11. The scraper plate 12 is installed on two racks 5 through the profile frame 11, so that impurities are scraped off by the scraper plate 12.

[0024] Example 2

[0025] A novel hot-dip galvanizing scraping mechanism also includes a support 7, which is "H" shaped. A lifting cylinder 8 is installed on the transverse section of the support 7. The "H" shape of the support 7 facilitates the installation of the lifting cylinder 8, and the lifting cylinder 8 is used to drive the lifting beam box 2 to rise and fall vertically.

[0026] In this embodiment, specifically: a connecting plate 9 is welded to the top of the support 7, and the lifting beam box 2 is installed on the connecting plate 9. The connecting plate 9 is used for the connection between the lifting beam box 2 and the support 7.

[0027] In this embodiment, specifically: a through hole is provided in the middle of the connecting plate 9, and the piston rod of the lifting cylinder 8 passes through the through hole. The piston rod of the lifting cylinder 8 is supported by the through hole, thereby ensuring the stable operation of the lifting cylinder 8.

[0028] In this embodiment, specifically: the lifting cylinder 8 is connected to the lifting beam box 2, and the piston rod of the lifting cylinder 8 is connected to the bottom of the lifting beam box 2 by a pin.

[0029] In this embodiment, specifically: a fixing plate 10 is welded to the bottom of the support 7. The fixing plate 10 is used to support the components installed on it, thereby ensuring the stability of the overall operation of the mechanism.

[0030] In this embodiment, specifically: a counterweight 6 is installed at one end of each of the two racks 5. The counterweight 6 is used to balance the stability of the extended racks 5, thereby ensuring the stable operation of the racks.

[0031] Working principle: When in use, the motor drive assembly 3 is started by an external switch. The motor drive assembly 3 provides the overall driving force to the mechanism. The lifting beam box 2 is driven by the internal gear set to drive the rack 5 to move horizontally under the operation of the motor drive assembly 3. At this time, the scraper bracket 1 installed on the rack 5 is linked, so that the scraper plate 12 installed on the profile frame 11 can scrape off the impurities. The lifting cylinder 8 is started by an external switch. The piston rod of the lifting cylinder 8 can drive the lifting beam box 2 connected to it to achieve vertical lifting and lowering. The extension rod 4 ensures the lifting and lowering effect of the lifting beam box 2.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A novel hot-dip galvanizing scraping mechanism, comprising two lifting beam boxes (2), characterized in that: Both of the lifting beam boxes (2) are equipped with motor drive assemblies (3), both of the lifting beam boxes (2) are equipped with telescopic rods (4), both of the lifting beam boxes (2) are equipped with racks (5), and both of the racks (5) are equipped with scraper brackets (1).

2. The novel hot-dip galvanizing scraping mechanism according to claim 1, characterized in that: The scraper bracket (1) includes a profile frame (11) and a scraper plate (12), the scraper plate (12) being mounted on the profile frame (11).

3. The novel hot-dip galvanizing scraping mechanism according to claim 1, characterized in that: It also includes a support (7), which is "H" shaped, and a lifting cylinder (8) is installed on the transverse section of the support (7).

4. The novel hot-dip galvanizing scraping mechanism according to claim 3, characterized in that: The support (7) is fixedly connected to the top of the connecting plate (9), and the lifting beam box (2) is installed on the connecting plate (9).

5. A novel hot-dip galvanizing scraping mechanism according to claim 4, characterized in that: The connecting plate (9) has a through hole in the middle, and the piston rod of the lifting cylinder (8) passes through the through hole.

6. A novel hot-dip galvanizing scraping mechanism according to claim 5, characterized in that: The lifting cylinder (8) is connected to the lifting beam box (2).

7. A novel hot-dip galvanizing scraping mechanism according to claim 6, characterized in that: The bottom of the support (7) is fixedly connected to a fixing plate (10).

8. A novel hot-dip galvanizing scraping mechanism according to claim 1, characterized in that: Each of the two racks (5) has a counterweight (6) installed at one end.