Drying device for full-automatic material box washing machine
By designing a drying device for a fully automatic material box washing machine, the problem of the lack of a drying mechanism in the material box washing machine was solved, realizing the automated drying of the material boxes and improving the ease of operation and efficiency.
Patent Information
- Application Number
- CN202422897379.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The existing material box washing machine lacks a drying mechanism, which requires operators to manually transfer the washed material boxes to the drying mechanism, making the operation cumbersome and inconvenient.
Design a fully automatic drying device for a material box washing machine, including a base, a housing, a drying hot air blower, an exhaust mechanism, and a drive mechanism. The sliding of the placement rack and the hot air drying are controlled by a control panel to achieve automated drying of the material boxes.
Automatic drying of the material box can be achieved without the need for a trolley, which improves the ease and efficiency of operation, reduces water dripping, and enhances the convenience of operation.
Smart Images
Figure CN223499951U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of washing machines, and more particularly to a drying device for a fully automatic hopper washing machine. Background Technology
[0002] After the semiconductor substrate material is cut, polished, and cleaned, it needs to be loaded into the wafer cassette. During the incoming material transportation process, the wafer cassette may experience electrostatic friction, which may cause the cleanliness of the wafer cassette particles to be substandard, thus affecting the cleanliness of the wafer particles. Therefore, the wafer cassette needs to be cleaned before loading to ensure the cleanliness of the wafer particles.
[0003] In the existing technology, common material box washing machines mainly include a washing machine body, and a discharge conveyor belt is fixedly installed at the discharge port on the washing machine body. After the wafers are cleaned, they are sent out through the discharge conveyor belt.
[0004] However, most existing material box washing machines do not have a drying mechanism. After the washing machine finishes washing the material boxes, the operator needs to place the washed material boxes on a trolley at the discharge conveyor belt, and then transfer the material boxes from the washing machine station to the drying mechanism station via the trolley. This is quite cumbersome and needs improvement. Utility Model Content
[0005] To improve the ease of use of the material box washing machine, this application provides a drying device for a fully automatic material box washing machine.
[0006] The drying device for a fully automatic material box washing machine provided in this application adopts the following technical solution:
[0007] A drying device for a fully automatic material box washing machine includes a base, which is fixed on the ground next to the discharge conveyor belt of the material box washing machine. A box is fixedly installed on the base, and a drying hot air fan is fixedly installed on two opposite side walls of the box. An exhaust mechanism is fixedly installed on the top of the box.
[0008] A placement rack is slidably mounted on the base. An opening is provided on the side of the box body near the discharge conveyor belt. A drive mechanism for driving the placement rack to slide into or out of the opening is fixedly mounted on the base. A door for closing the opening is hinged to the box body.
[0009] A control panel is fixedly installed on the housing, and the signal output terminal of the control panel is connected to the signal input terminals of the drying hot air blower, the exhaust mechanism, and the drive mechanism.
[0010] By adopting the above technical solution, when using the drying device, the operator can open the door on the chamber opening and control the drive mechanism via the control panel to drive the placement rack to slide out of the chamber through the opening, so that the operator can place the material boxes on the discharge conveyor belt onto the placement rack. After the material boxes are placed, the operator controls the drive mechanism via the control panel to drive the placement rack back into the chamber, and then closes the door. Subsequently, the operator can control the drying hot air blower and exhaust mechanism via the control panel to start. The drying hot air blows hot air into the chamber, and the hot air flows in the chamber, causing the temperature inside the chamber to rise. The water stains on the material boxes are then vaporized and discharged by the exhaust mechanism, thus achieving the drying treatment of the material boxes. This eliminates the need for the operator to use a trolley to transfer the material boxes, improving the convenience of the operator in drying the material boxes and improving the convenience of the operator in using the material box washing machine.
[0011] Preferably, the drive mechanism includes a servo motor and a transmission screw. The transmission screw is rotatably mounted on the machine base. The cylinder of the servo motor is fixedly mounted on the machine base. The drive shaft end of the servo motor is connected to the transmission screw via a coupling. A slide is slidably mounted on the transmission screw, and the slide is fixedly connected to the bottom of the placement frame.
[0012] By adopting the above technical solution, the servo motor drives the transmission screw to rotate in different directions, which can drive the slide table and the placement rack connected to the slide table to move towards or away from the box, thereby achieving the technical effect of automatically driving the placement rack to enter and exit the box.
[0013] Preferably, two slide rails are fixedly installed on the base, and slide grooves are respectively formed on both sides of the slide rail along the axial direction of the slide rail;
[0014] The bottom of the placement rack is fixedly installed with a sliding seat. The bottom of the sliding seat is provided with a mounting groove that matches the slide rail. Several rollers are rotatably installed on the two inner walls opposite to the mounting groove. The rollers are embedded in the slide groove.
[0015] By adopting the above technical solution, the sliding trajectory of the placement rack can be restricted through the combination of the slide rail and the sliding seat, thereby improving the stability of the placement rack's sliding movement. The rollers installed on the inner wall of the mounting slot further enhance the smoothness of the placement rack's sliding motion.
[0016] Preferably, a water tank is provided on the base, the water tank is located inside the box, and the placement rack is mounted above the water tank.
[0017] By adopting the above technical solution, the water tank can catch the water stains that remain on the material box and fall off, reducing the occurrence of water stains falling to the ground.
[0018] Preferably, the exhaust mechanism includes a plurality of exhaust fans fixedly installed on the top of the housing, an exhaust pipe fixedly installed on the housing, and the air outlets of the plurality of exhaust fans are all connected to the exhaust pipe;
[0019] A condenser is fixedly installed on the base, and the exhaust pipe is connected to the condenser.
[0020] By adopting the above technical solution, the gas discharged from the exhaust fan can be cooled and condensed through the condenser.
[0021] Preferred options also include:
[0022] A temperature and humidity sensor is fixedly installed inside the box and connected to the signal input terminal of the control panel to detect the humidity and temperature inside the box.
[0023] The display is connected to the signal output terminal of the temperature and humidity sensor to display the temperature and humidity inside the box.
[0024] By adopting the above technical solution, and by using temperature and humidity sensors in conjunction with a display, operators can easily understand the conditions inside the drying chamber during the drying process.
[0025] Preferably, the placement rack includes a frame body, on which a plurality of placement plates for placing material boxes are detachably installed, and each placement plate is provided with a plurality of water passage holes;
[0026] A carrier for placing the placement plate is fixedly installed on the base, and the carrier is located between the box and the discharge conveyor belt.
[0027] By adopting the above technical solution and setting up the platform, when the operator needs to use the drying device, the placement plate on the placement rack can be removed and placed on the platform. After the material box is transferred to the placement plate, the operator can put the placement plate on the placement rack, which makes it more convenient and labor-saving for the operator to transfer the material box.
[0028] In summary, the drying device for a fully automatic material box washing machine disclosed in this application has at least the following beneficial technical effects:
[0029] 1. When using the drying device, the operator can open the door at the opening and control the drive mechanism via the control panel to slide the placement rack out of the box through the opening, so that the operator can place the material boxes on the discharge conveyor belt onto the placement rack. After the material boxes are placed, the operator controls the drive mechanism via the control panel to return the placement rack to the box, and then closes the door. Subsequently, the operator can control the drying hot air blower and exhaust mechanism via the control panel to start. The drying hot air blows hot air into the box, and the hot air flows in the box, causing the temperature inside the box to rise. The water stains on the material boxes are then vaporized and discharged by the exhaust mechanism, thus achieving the drying treatment of the material boxes. This eliminates the need for the operator to use a trolley to transfer the material boxes, improving the convenience of the operator in drying the material boxes and the ease of using the material box washing machine.
[0030] 2. With the setting of the platform, when the operator needs to use the drying device, the placement plate on the placement rack can be removed and placed on the platform. After the material box is transferred to the placement plate, the operator can put the placement plate on the placement rack, which makes the operation of transferring the material box more convenient and labor-saving. Attached Figure Description
[0031] Figure 1 This is a schematic diagram illustrating the overall structure of the drying device in an embodiment of this application.
[0032] Explanation of reference numerals in the attached drawings: 1. Base; 11. Slide rail; 12. Carrier frame; 2. Chamber; 21. Chamber opening; 22. Chamber door; 3. Drying hot air blower; 4. Exhaust mechanism; 41. Exhaust fan; 42. Condenser; 43. Exhaust pipe; 5. Drive mechanism; 51. Servo motor; 52. Transmission screw; 6. Control panel; 7. Placement rack; 71. Sliding seat; 72. Roller; 73. Placement plate; 8. Display. Detailed Implementation
[0033] The following is in conjunction with the appendix Figure 1 This application will be described in further detail.
[0034] Example
[0035] This application discloses a drying device for a fully automatic material box washing machine. (Refer to...) Figure 1The system includes a base 1. The base 1 is fixed to the ground beside the discharge conveyor belt of the material box washing machine. A housing 2 is fixedly installed on the base 1. Drying hot air blowers 3 are fixedly installed on the two opposite side walls of the housing 2. An exhaust mechanism 4 is fixedly installed on the top of the housing 2. A placement rack 7 is slidably installed on the base 1. A housing opening 21 is opened on the side of the housing 2 near the discharge conveyor belt. A drive mechanism 5 for driving the placement rack 7 to slide into or out of the housing opening 21 is fixedly installed on the base 1. A door 22 for closing the housing opening 21 is hinged to the housing 2. A control panel 6 is fixedly installed on the housing 2. The signal output terminal of the control panel 6 is connected to the signal input terminals of the drying hot air blower 3, the exhaust mechanism 4, and the drive mechanism 5.
[0036] When using the drying device, the operator can open the door 22 on the opening 21 and control the drive mechanism 5 via the control panel 6 to drive the placement rack 7 to slide out of the box 2 through the opening 21, so that the operator can place the material box on the discharge conveyor belt onto the placement rack 7. After the material box is placed, the operator controls the drive mechanism 5 via the control panel 6 to drive the placement rack 7 back into the box 2, and then closes the door 22. Subsequently, the operator can control the drying hot air blower 3 and the exhaust mechanism 4 via the control panel 6 to start. The drying hot air blower 3 into the box 2. The hot air flows in the box 2, which raises the temperature inside the box 2. The water stains on the material box are vaporized and discharged by the exhaust mechanism 4, thus achieving the drying treatment of the material box. The operator does not need to use a trolley to transfer the material box, which improves the convenience of the operator in drying the material box and the convenience of the operator in using the material box washing machine.
[0037] Reference Figure 1 The drive mechanism 5 includes a servo motor 51 and a transmission screw 52. The transmission screw 52 is rotatably mounted on the base 1. The cylinder of the servo motor 51 is fixedly mounted on the base 1. The drive shaft end of the servo motor 51 is connected to the transmission screw 52 through a coupling. A slide is slidably mounted on the transmission screw 52. The slide is fixedly connected to the bottom of the placement frame 7.
[0038] By driving the transmission screw 52 to rotate in different directions by the servo motor 51, the slide table and the placement rack 7 connected to the slide table can be driven to move towards or away from the box 2, thereby achieving the technical effect of automatically driving the placement rack 7 to enter and exit the box 2.
[0039] Reference Figure 1 Two slide rails 11 are fixedly installed on the base 1. Slide grooves are opened on both sides of the slide rails 11 along the axial direction of the slide rails 11. Slide seats 71 are fixedly installed at the bottom of the placement frame 7. The bottom of the slide seats 71 is opened with mounting grooves that are compatible with the slide rails 11. Several rollers 72 are rotatably installed on the two inner walls opposite to the mounting grooves. The rollers 72 are embedded in the slide grooves.
[0040] By combining the slide rail 11 and the sliding seat 71, the sliding trajectory of the placement rack 7 can be restricted, thereby improving the stability of the sliding action of the placement rack 7. The rollers 72 on the inner wall of the mounting groove can improve the smoothness of the sliding action of the placement rack 7.
[0041] In this embodiment, a water tank is provided on the base 1, located inside the housing 2, and the rack 7 is mounted above the water tank. The water tank helps to catch any residual water that falls from the material box, reducing the likelihood of water spilling onto the ground.
[0042] Reference Figure 1 The exhaust mechanism 4 includes several exhaust fans 41 fixedly installed on the top of the housing 2. An exhaust pipe 43 is fixedly installed on the housing 2, and the air outlets of the exhaust fans 41 are all connected to the exhaust pipe 43. A condenser 42 is fixedly installed on the base 1, and the exhaust pipe 43 is connected to the condenser 42. The air outlet of the condenser 42 is connected to the indoor exhaust gas emission system through a pipe. The condenser 42 can cool and condense the gas discharged from the exhaust fans 41.
[0043] In this embodiment of the application, the drying device further includes: a temperature and humidity sensor, which is fixedly installed inside the chamber 2 and connected to the signal input terminal of the control panel 6, for detecting the humidity and humidity inside the chamber 2; and a display 8, which is connected to the signal output terminal of the temperature and humidity sensor, for displaying the temperature and humidity inside the chamber 2.
[0044] By using a temperature and humidity sensor in conjunction with a display 8, operators can easily monitor the conditions inside the chamber 2 during the drying process.
[0045] Reference Figure 1 The placement rack 7 includes a frame, on which several placement plates 73 for placing material boxes are detachably installed, and each placement plate 73 is provided with several water passage holes; a carrier frame 12 for placing the placement plates 73 is fixedly installed on the base 1, and the carrier frame 12 is located between the box 2 and the discharge conveyor belt.
[0046] With the platform set up, when the operator needs to use the drying device, the placement plate 73 on the placement rack 7 can be removed and placed on the platform. After the material box is transferred to the placement plate 73, the operator can put the placement plate 73 on the placement rack 7, which makes it more convenient and labor-saving for the operator to transfer the material box.
[0047] The implementation principle of the drying device for a fully automatic material box washing machine according to an embodiment of this application is as follows: When using the drying device, the operator can open the door 22 on the opening 21, and control the drive mechanism 5 through the control panel 6 to drive the placement rack 7 to slide out of the box body 2 through the opening 21, so that the operator can place the material box on the discharge conveyor belt onto the placement rack 7; after the material box is placed, the operator controls the drive mechanism 5 through the control panel 6 to drive the placement rack 7 back into the box body 2, and then the operator closes the door 22; subsequently, the operator can control the drying hot air blower 3 and the exhaust mechanism 4 through the control panel 6 to start. The drying hot air blower 3 into the box body 2. The hot air flows in the box body 2, which raises the temperature inside the box body 2. The water stains on the material box are vaporized and discharged by the exhaust mechanism 4, which can realize the drying treatment of the material box. There is no need for the operator to transfer the material box with a trolley, which improves the convenience of the operator in drying the material box and improves the convenience of the operator in using the material box washing machine.
[0048] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A drying device for a fully automatic material box washing machine, characterized in that, Includes a base (1), which is fixed on the ground next to the discharge conveyor belt of the material box washing machine. A box (2) is fixedly installed on the base (1). Drying hot air blowers (3) are fixedly installed on the two opposite side walls of the box (2). An exhaust mechanism (4) is fixedly installed on the top of the box (2). A placement rack (7) is slidably installed on the base (1). A box opening (21) is opened on the side of the box (2) near the discharge conveyor belt. A drive mechanism (5) for driving the placement rack (7) to slide in or out through the box opening (21) is fixedly installed on the base (1). A box door (22) for closing the box opening (21) is hinged on the box (2). A control panel (6) is fixedly installed on the housing (2). The signal output terminal of the control panel (6) is connected to the signal input terminal of the drying hot air blower (3), the exhaust mechanism (4), and the drive mechanism (5).
2. The drying device for a fully automatic material box washing machine according to claim 1, characterized in that, The drive mechanism (5) includes a servo motor (51) and a transmission screw (52). The transmission screw (52) is rotatably mounted on the base (1). The cylinder of the servo motor (51) is fixedly mounted on the base (1). The drive shaft end of the servo motor (51) is connected to the transmission screw (52) through a coupling. A slide is slidably mounted on the transmission screw (52). The slide is fixedly connected to the bottom of the placement frame (7).
3. The drying device for a fully automatic material box washing machine according to claim 2, characterized in that, Two slide rails (11) are fixedly installed on the base (1), and slide grooves are respectively opened on both sides of the slide rail (11) along the axial direction of the slide rail (11). The bottom of the placement rack (7) is fixedly installed with a sliding seat (71). The bottom of the sliding seat (71) is provided with an installation groove that is compatible with the slide rail (11). Several rollers (72) are rotatably installed on the two inner walls opposite to the installation groove. The rollers (72) are embedded in the slide groove.
4. The drying device for a fully automatic material box washing machine according to claim 3, characterized in that, A water tank is provided on the base (1), the water tank is located inside the box (2), and the placement rack (7) is placed above the water tank.
5. The drying device for a fully automatic material box washing machine according to claim 4, characterized in that, The exhaust mechanism (4) includes several exhaust fans (41) fixedly installed on the top of the box (2), and an exhaust pipe (43) is fixedly installed on the box (2). The air outlets of the several exhaust fans (41) are all connected to the exhaust pipe (43). A condenser (42) is fixedly installed on the base (1), and the exhaust pipe (43) is connected to the condenser (42).
6. The drying device for a fully automatic material box washing machine according to claim 1, characterized in that, Also includes: A temperature and humidity sensor is fixedly installed inside the housing (2) and connected to the signal input terminal of the control panel (6) to detect the humidity and temperature inside the housing (2). The display (8) is connected to the signal output terminal of the temperature and humidity sensor and is used to display the temperature and humidity inside the box (2).
7. The drying device for a fully automatic material box washing machine according to claim 1, characterized in that, The placement rack (7) includes a frame body, on which several placement plates (73) for placing material boxes are detachably installed, and several water passage holes are provided on each placement plate (73); A carrier (12) for placing the placement plate (73) is fixedly installed on the base (1), and the carrier (12) is located between the box (2) and the discharge conveyor belt.