Carbonization machine
By incorporating a built-in shelf and tray design, combined with an electric slide rail and cooling rack, the problem of sample removal after carbonization is solved, enabling rapid cooling and uniform carbonization of samples, thus improving preparation efficiency and convenience.
Patent Information
- Application Number
- CN202422917398.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Common box-type carbonizers make it difficult to remove samples after carbonization due to the high surface temperature, which affects preparation efficiency and convenience.
The design incorporates built-in shelves and trays, combined with electric slide rails and cooling racks, to enable automatic sample extraction and rapid cooling. Distributed through channels improve heat transfer uniformity, while high-temperature resistant materials and hinged design ensure ease of operation and safety.
It improves sample preparation efficiency, shortens cooling time, ensures uniform carbonization of samples, reduces safety hazards, and enhances operational convenience and heating efficiency.
Smart Images
Figure CN223500124U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of carbonization machine technology, specifically carbonization machines. Background Technology
[0002] The core component of a box-type resistance heating carbonization machine is a box-type resistance furnace, a common heating device widely used in laboratories, industrial production, and scientific research. It utilizes the principle of resistance heating to convert electrical energy into heat energy, thereby heating and treating materials.
[0003] Implantable long-acting contraceptive pills mainly consist of levonorgestrel and silicone rubber. Carbonization is required during sample preparation. However, common box-type carbonization machines make it difficult to remove the sample after carbonization due to the high surface temperature. The sample needs to be cooled down, which affects the preparation efficiency and reduces convenience. Utility Model Content
[0004] To address the shortcomings of existing technologies, this application provides a carbonization machine that offers advantages such as high convenience and solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this application provides the following technical solution: a carbonization machine, including a machine body and a feeding bin opened on the front of the machine body, a shelf slidably connected between the left and right inner side walls of the feeding bin, a set of storage trays fixedly connected between the left and right inner side walls of the shelf, a closed door hinged to the front of the machine body, a connecting rod hinged to the top center of the shelf, and one end of the connecting rod hinged to the inner surface of the closed door.
[0006] Two electric slide rails are installed on the upper surface of the machine body. The two electric slide rails are slidably connected to the same cooling rack, and a set of fans are installed inside the cooling rack.
[0007] Through the above-described design, the carbonization machine can process multiple samples simultaneously using the built-in rack and tray, greatly improving preparation efficiency. The distributed groove design on the surface of the tray not only facilitates heat transfer and improves heating efficiency but also ensures uniform heating of the samples during carbonization. This design effectively avoids sample accumulation, allowing each sample to undergo sufficient carbonization. The hinged design of the connecting rod and the closed door allows the rack to automatically extend when the closed door is opened, greatly facilitating sample placement and removal. This not only improves operational convenience but also reduces safety hazards during operation. The electric slide rail and cooling rack design on the top of the carbonization machine enables the cooling rack to be hidden and moved quickly. After carbonization is complete, the cooling rack can slide out rapidly, using the internal fan to quickly cool the sample, greatly shortening the sample cooling time and improving preparation efficiency.
[0008] Furthermore, a grille is installed at the top of the cooling rack.
[0009] The above solution, through the installation of the grille, can prevent foreign objects from falling into the fan from above and causing damage to the fan.
[0010] Furthermore, the bottom of the machine body is equipped with multiple casters.
[0011] The above scheme and settings facilitate overall relocation.
[0012] Furthermore, a handle is installed on the outside of the enclosed door.
[0013] The above solution, with its handle, makes it easy for users to close and shut the door.
[0014] Furthermore, a control host is provided on the top of the machine body.
[0015] The above scheme, through the configuration of the control host, enables the control of electrical components.
[0016] Furthermore, a support frame is fixedly connected between the control host and the top of the machine body.
[0017] The above solution, through the installation of the support frame, can achieve the purpose of supporting the control host.
[0018] Furthermore, the surface of the storage tray is provided with multiple distributed through slots.
[0019] The above scheme, with its through-slot design, facilitates heat transfer and improves heating efficiency.
[0020] Furthermore, both the shelf and the connecting rod are made of high-temperature resistant material.
[0021] The above solutions and settings can improve the lifespan of the storage rack.
[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0023] This carbonization machine, with its built-in rack and tray design, can process multiple samples simultaneously, greatly improving preparation efficiency. The distributed groove design on the tray surface not only facilitates heat transfer and improves heating efficiency but also ensures uniform heating of the samples during carbonization. This design effectively avoids sample accumulation, ensuring that each sample receives thorough carbonization. The hinged design of the connecting rod and the closed door allows the rack to automatically extend when the closed door is opened, greatly facilitating sample placement and removal. This not only improves operational convenience but also reduces safety hazards during operation. The electric sliding rail and cooling rack design on the top of the carbonization machine enables the cooling rack to be hidden and moved quickly. After carbonization is complete, the cooling rack can slide out rapidly, using an internal fan to quickly cool the sample, greatly shortening the sample cooling time and improving preparation efficiency. Attached Figure Description
[0024] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this application. Figure 1 ;
[0025] Figure 2 This is a three-dimensional schematic diagram of the overall structure of this application. Figure 2 ;
[0026] Figure 3 This is a structural diagram of the cooling rack in this application;
[0027] Figure 4 This is a cross-sectional view of the cooling rack structure in this application.
[0028] In the picture:
[0029] 1. Machine body; 101. Feeding hopper; 2. Shelf; 3. Storage tray; 4. Enclosed door; 5. Linkage rod; 6. Electric slide rail; 7. Cooling rack; 8. Fan; 9. Grille; 10. Casters; 11. Handle; 12. Control unit; 13. Support frame; 14. Through slot. Detailed Implementation
[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0031] Please see Figure 1 , Figure 2 and Figure 3The carbonization machine in this embodiment includes a body 1 and a feeding hopper 101 opened on the front of the body 1. A shelf 2 is slidably connected between the left and right inner side walls of the feeding hopper 101. A set of trays 3 is fixedly connected between the left and right inner side walls of the shelf 2. Multiple distributed through grooves 14 are opened on the surface of the trays 3. The through grooves 14 facilitate heat transfer and improve heating efficiency.
[0032] Please see Figure 1 , Figure 2 and Figure 3 The front of the machine body 1 is hinged with a closed door 4, and the top center of the shelf 2 is hinged with a connecting rod 5. One end of the connecting rod 5 is hinged to the inner surface of the compartment of the closed door 4. Through the above settings, multiple samples can be placed and carbonized, improving preparation efficiency, avoiding sample accumulation, and improving heating uniformity. Through the setting of the connecting rod 5, the shelf 2 can be pulled out at the same time as the closed door 4 is opened, which is convenient for placing and taking out samples. A handle 11 is installed on the outside of the compartment of the closed door 4. Through the setting of the handle 11, it is convenient for the user to close the closed door 4.
[0033] Please see Figure 1 , Figure 3 and Figure 4 Both the shelf 2 and the connecting rod 5 are made of high-temperature resistant material. This design improves the service life of the shelf 2. Two electric slide rails 6 are installed on the upper surface of the machine body 1. The two electric slide rails 6 are slidably connected to the same cooling rack 7. A set of fans 8 is installed inside the cooling rack 7. The electric slide rails 6 can hide the cooling rack 7, preventing it from obstructing the user's view when loading materials. A grille 9 is installed at the top of the cooling rack 7. The grille 9 prevents foreign objects from falling into the fan 8 from above and causing damage to the fan 8.
[0034] Please see Figure 1 , Figure 2 and Figure 3 The bottom of the body 1 is equipped with multiple casters 10, which facilitates the overall movement. The top of the body 1 is equipped with a control host 12, which enables the control of electrical components. A support frame 13 is fixedly connected between the control host 12 and the top of the body 1, which supports the control host 12.
[0035] The carbonization machine in this embodiment, with its built-in rack 2 and tray 3, can process multiple samples simultaneously, greatly improving preparation efficiency. The distributed grooves 14 on the surface of the tray 3 not only facilitate heat transfer and improve heating efficiency, but also ensure uniform heating of the samples during the carbonization process. This design effectively avoids sample accumulation, ensuring that each sample receives sufficient carbonization treatment. The hinged design of the connecting rod 5 and the closed door 4 allows the rack 2 to be automatically pulled out when the closed door 4 is opened, greatly facilitating sample placement and removal. This not only improves operational convenience but also reduces safety hazards during operation. The electric slide rail 6 and cooling rack 7 on the top of the carbonization machine enable the cooling rack 7 to be hidden and moved quickly. After carbonization is completed, the cooling rack 7 can slide out quickly, and the internal fan 8 can be used to rapidly cool the sample, greatly shortening the sample cooling time and improving preparation efficiency.
[0036] It should be noted that when operating mechanical components such as the electric slide rail 6 and connecting rod 5, it should be ensured that there are no foreign objects obstructing their movement to prevent mechanical failure or damage. At the same time, operators should maintain a safe distance from moving parts to avoid being pinched or bumped. Before operation, it should be ensured that the power connection of the carbonization machine is correct and stable to avoid power fluctuations or sudden power outages that may cause damage or safety hazards to the equipment. When starting the fan 8 for cooling, it should be checked whether the blades of the fan 8 rotate flexibly to avoid blade jamming or damage that could cause safety accidents. At the same time, it should be ensured that the cooling rack 7 is stable and reliable to prevent it from collapsing or slipping during the cooling process.
[0037] The working principle of the above embodiment is as follows: First, the sample to be carbonized is placed on the tray 3 of the carbonization machine. The tray 3 is fixedly connected to the rack 2, which is slidably connected to the feed chamber 101 of the carbonization machine, allowing multiple samples to be processed simultaneously, thus improving preparation efficiency. Next, the sealing door 4 of the carbonization machine is closed. Simultaneously with closing the sealing door 4, due to the hinged design of the connecting rod 5, the rack 2 is automatically pulled out a certain distance, facilitating sample placement and removal. Then, the heating system of the carbonization machine is started. The heating system utilizes the principle of resistance heating to... Electrical energy is converted into heat energy to heat the sample. The distributed through grooves 14 on the surface of the tray 3 allow heat to be transferred to the sample more evenly, ensuring the uniformity and efficiency of the carbonization process. After carbonization, the sealing door 4 is opened, and the tray 2 is automatically pulled out due to the action of the connecting rod 5. It is necessary to wait for the sample to cool down. A set of fans 8 is installed inside the cooling rack 7. When cooling is required, the cooling rack 7 can quickly slide out from the hidden position, and the fans 8 are started to cool the sample quickly. This design greatly shortens the sample cooling time and improves the preparation efficiency.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0039] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A carbonization machine, comprising a body (1) and a feed hopper (101) formed on the front of the body (1), characterized in that: A shelf (2) is slidably connected between the left and right inner walls of the feeding hopper (101), and a set of storage trays (3) is fixedly connected between the left and right inner walls of the shelf (2). A closed door (4) is hinged to the front of the machine body (1), and a connecting rod (5) is hinged to the top center of the shelf (2). One end of the connecting rod (5) is hinged to the inner surface of the closed door (4). Two electric slide rails (6) are installed on the upper surface of the body (1). The two electric slide rails (6) are slidably connected to the same cooling rack (7). A set of fans (8) are installed inside the cooling rack (7).
2. The carbonization machine according to claim 1, characterized in that: The top of the cooling rack (7) is fitted with a grille (9).
3. The carbonization machine according to claim 1, characterized in that: The bottom of the body (1) is equipped with multiple wheels (10).
4. The carbonization machine according to claim 1, characterized in that: The outside of the closed door (4) is equipped with a handle (11).
5. The carbonization machine according to claim 1, characterized in that: The control host (12) is located on the top of the body (1).
6. The carbonization machine according to claim 5, characterized in that: A support frame (13) is fixedly connected between the control host (12) and the top of the body (1).
7. The carbonization machine according to claim 1, characterized in that: The surface of the tray (3) is provided with multiple distributed through slots (14).
8. The carbonization machine according to claim 1, characterized in that: Both the shelf (2) and the connecting rod (5) are made of high temperature resistant material.