Feeding device for coal gangue hollow brick sintering kiln

By introducing a stepper motor and adjustment components into the feeding device of the coal gangue hollow brick sintering kiln, the pallet can be automatically adjusted, solving the problem of time-consuming and labor-intensive pallet adjustment and improving transportation efficiency and stability.

CN223500143UActive Publication Date: 2025-10-31ANHUI FEIYUE BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422801004.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-10-31
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing feeding device for coal gangue hollow brick sintering kilns is time-consuming and labor-intensive when adjusting the pallets, which affects transportation efficiency.

Method used

The design employs a stepper motor and adjustment components. The motor drives the drive shaft to move the take-up roller, automatically adjusting the unfolding and closing of the pallet. Combined with the lead screw and drive motor, it achieves time-saving and labor-saving adjustment of the pallet.

Benefits of technology

It enables automatic adjustment of the pallet, reduces manual operation time, and improves the transportation efficiency and stability of the feeding device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device for a coal gangue hollow brick sintering kiln, which belongs to the technical field of feeding equipment and comprises a base, a U-shaped mounting frame is fixedly connected to the top end of the base, a plurality of supporting plates used for transporting coal gangue hollow bricks are arranged on the inner side of the mounting frame, and mounting boxes are fixedly connected to the bottom ends of the supporting plates. A guide rod is fixedly connected to the inner side of the mounting box, two symmetrical sliding blocks are slidably connected to the periphery of the guide rod, adjusting rods are hinged to the bottom ends of the sliding blocks through hinges, mounting plates are hinged to the ends, away from the sliding blocks, of the adjusting rods, the mounting plates at the bottom ends are fixedly connected with the base, and a mounting box is fixedly connected to the top end of the mounting frame. A driving shaft is rotationally connected to the inner side of the mounting box, and a stepping motor for providing adjusting power for the driving shaft is mounted on the side face of the mounting box. According to the feeding device for the coal gangue hollow brick sintering kiln, the supporting plate can be automatically adjusted, and time and labor are saved during supporting plate adjusting operation.
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Description

Technical Field

[0001] This utility model belongs to the technical field of feeding equipment, and in particular, it is a feeding device for a coal gangue hollow brick sintering kiln. Background Technology

[0002] Hollow bricks are commonly used in non-load-bearing parts. During their production, coal gangue and cement are added. After the raw materials are thoroughly mixed, they are pressed into shape using hydraulic equipment. Because a large number of hollow bricks are formed, pallets are needed to support them for centralized transport. Existing feeding devices use multiple adjustable pallets to prevent the freshly fired hollow bricks from being deformed by pressure, ensuring the device's transport capacity and facilitating loading and unloading. While this ensures transport capacity to some extent, adjusting the pallets requires rotating multiple screws to adjust their position, making the adjustment time-consuming and labor-intensive.

[0003] A search revealed a Chinese patent document (authorization announcement number CN220649115U), which discloses a feeding device for a coal gangue hollow brick sintering kiln, relating to hollow brick feeding technology. The device includes a pallet body with a hidden frame on its bottom surface. This invention, through the coordinated use of the hidden frame, support rod, first threaded fixing hole, and fourth threaded fixing hole, facilitates the rotation and storage of the support rod when the pallet body is not in use, retracting it into the hidden frame. This reduces the storage space required when the pallet body is not in use, making it easier to store. When the pallet body is in use, the worker can simply rotate and unfold the support rod from the hidden frame. While this patent ensures the device's transport capacity to a certain extent, adjusting the pallet requires rotating multiple screws to adjust its position, making the adjustment time-consuming and labor-intensive. Utility Model Content

[0004] The purpose of this utility model is to provide a feeding device for a coal gangue hollow brick sintering kiln to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a feeding device for a coal gangue hollow brick sintering kiln, comprising a base, an adjusting component installed at the bottom of the base, a U-shaped mounting frame fixedly connected to the top of the base, and multiple pallets for transporting coal gangue hollow bricks provided on the inner side of the mounting frame, each pallet having a mounting box fixedly connected to its bottom end, a guide rod fixedly connected to the inner side of the mounting box, two symmetrical sliders slidably connected to the outer periphery of the guide rod, an adjusting rod hinged to the bottom end of the sliders, an mounting plate hinged to the end of the adjusting rod away from the sliders, and the mounting plate at the bottom end being fixedly connected to the base, an mounting box fixedly connected to the top of the mounting frame, a drive shaft rotatably connected to the inner side of the mounting box, a stepper motor for providing adjusting power to the drive shaft mounted on the side of the mounting box, two winding rollers mounted on the outer periphery of the drive shaft, and the outer periphery of the winding rollers being fixedly connected to the top pallet via a connecting rope.

[0006] Preferably, each of the pallets is fixedly connected to a movable block, one end of which passes through a limiting groove on the side of the mounting frame and is fixedly connected to a positioning box, and the side of the mounting frame is fixedly connected to a limiting plate with a positioning hole.

[0007] Preferably, two return springs are fixedly connected to the inner side of the positioning box, and one end of each return spring is fixedly connected to a linkage plate that is connected to the inner wall of the positioning box.

[0008] Preferably, an adjustment plate is fixedly connected to the side of the linkage plate through the positioning box via a connecting rod, and two positioning rods are fixedly connected to the side of the adjustment plate.

[0009] Preferably, the adjustment assembly includes multiple movable wheels mounted at the bottom of the base, a lead screw rotatably connected to the inside of the base, and a drive motor mounted on the side of the base to provide adjustment power to the lead screw.

[0010] Preferably, the lead screw has two movable blocks connected to its outer circumference by threads, and the bottom end of each movable block is hinged to a movable rod.

[0011] Preferably, the end of the movable rod away from the movable block is hinged to a support plate with an anti-slip pad.

[0012] Compared with the prior art, the technical effects and advantages of this utility model are as follows:

[0013] This feeding device for a coal gangue hollow brick sintering kiln benefits from the design of a stepper motor and adjustment components. By starting the stepper motor, the drive shaft rotates, which in turn rotates the winding roller, allowing multiple pallets to be adjusted from top to bottom. The adjustment of the pallets moves the mounting box, which in turn moves the slider and adjustment rod in conjunction, thus enabling the multiple pallets to be opened and closed. Compared to existing devices that require manual adjustment by rotating multiple screws, this device can adjust automatically, making pallet adjustment more time-saving and labor-saving. Furthermore, the design of the adjustment components allows for rotational movement and ensures the stability of the device during loading and unloading.

[0014] The feeding device for the coal gangue hollow brick sintering kiln can automatically adjust the pallet, making the pallet adjustment operation more time-saving and labor-saving. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the connection structure of the mounting box of this utility model;

[0018] Figure 3 This is a cross-sectional view of the mounting box of this utility model.

[0019] Figure 4 This is a sectional view of the connection of the mounting box of this utility model;

[0020] Figure 5 This is a cross-sectional view of the connection of the adjusting plate of this utility model;

[0021] Figure 6 This is a cross-sectional view of the connection of the adjustment component of this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] In the diagram: 1. Base; 2. Mounting bracket; 3. Adjustment assembly; 31. Moving wheel; 32. Drive motor; 33. Lead screw; 34. Movable block; 35. Movable rod; 36. Support plate; 4. Mounting box; 5. Support plate; 6. Mounting housing; 7. Stepper motor; 8. Limit plate; 9. Positioning box; 10. Positioning rod; 11. Adjustment plate; 12. Adjustment rod; 13. Mounting plate; 14. Guide rod; 15. Slider; 16. Drive shaft; 17. Take-up roller; 18. Linkage plate; 19. Return spring. Detailed Implementation

[0024] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.

[0025] Unless otherwise defined, the directions mentioned herein, such as up, down, left, right, front, back, inside, and outside, are based on the directions shown in the figures of this utility model, and are explained here together.

[0026] The connection method can be any existing method, such as bonding, welding, or bolting, depending on the actual needs. Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail; however, where appropriate, such techniques, methods, and equipment should be considered part of the specification. The proportions of the components in the accompanying drawings are for reference only and can be adjusted to a certain extent according to the actual use.

[0027] Examples, such as Figures 1 to 6As shown, an adjustment assembly 3 is installed at the bottom of the base 1, and a U-shaped mounting bracket 2 is fixedly connected to the top of the base 1. Multiple pallets 5 for transporting coal gangue hollow bricks are provided on the inner side of the mounting bracket 2. The specific number of pallets 5 depends on the actual situation. A mounting box 4 is fixedly connected to the bottom of each pallet 5. A guide rod 14 is fixedly connected to the inner side of the mounting box 4. Two symmetrical sliders 15 are slidably connected to the outer periphery of the guide rod 14. An adjustment rod 12 is hinged to the bottom of each slider 15, and a mounting plate 13 is hinged to the end of the adjustment rod 12 away from the slider 15. The mounting plate 13 at the top and the bottom... The pallets 5 are connected from top to bottom, and the mounting plate 13 at the bottom is fixedly connected to the base 1. The mounting box 6 is fixedly connected to the top of the mounting frame 2. By starting the stepper motor 7, the take-up roller 17 is driven to take up the material, thereby enabling multiple pallets 5 to unfold. The pallets 5 are easy to adjust, making it convenient for workers to load and unload materials. The inner side of the mounting box 6 is rotatably connected to the drive shaft 16. The side of the mounting box 6 is equipped with a stepper motor 7 that provides adjustment power to the drive shaft 16. Two take-up rollers 17 are installed on the outer periphery of the drive shaft 16, and the outer periphery of the take-up rollers 17 is connected and fixed to the pallet 5 at the top through a connecting rope.

[0028] Each side of the tray 5 is fixedly connected to a movable block. One end of the movable block passes through the limiting groove on the side of the mounting frame 2 and is fixedly connected to a positioning box 9. The side of the mounting frame 2 is fixedly connected to a limiting plate 8 with positioning holes. The inside of the positioning box 9 is fixedly connected to two return springs 19. The return springs 19 are designed to be installed and used only when there are a small number of trays 5. When there are a large number of trays 5, the return springs 19 are not needed, which makes it easier for the staff to adjust. One end of the two return springs 19 is fixedly connected to a linkage plate 18 that is connected to the inner wall of the positioning box 9. The side of the linkage plate 18 is fixedly connected to an adjustment plate 11 through the positioning box 9 via a connecting rod. The side of the adjustment plate 11 is fixedly connected to two positioning rods 10. The design of multiple positioning rods 10 is used in conjunction with the positioning holes.

[0029] The adjustment assembly 3 includes multiple movable wheels 31 installed at the bottom of the base 1, a lead screw 33 rotatably connected to the inner side of the base 1, and a drive motor 32 installed on the side of the base 1 to provide adjustment power for the lead screw 33. The lead screw 33 has a two-section design and can drive two movable blocks 34 to move in opposite directions. The outer circumference of the lead screw 33 is threadedly connected to two movable blocks 34, and the bottom end of the movable blocks 34 is hinged to a movable rod 35. The end of the movable rod 35 away from the movable blocks 34 is hinged to a support plate 36 with an anti-slip pad. The anti-slip pad design can increase the friction between the support plate 36 and the ground.

[0030] Both drive motor 32 and stepper motor 7 are conventional instruments. Their working principles, dimensions, and models are irrelevant to the function of this application, so they will not be described in detail. Both are controlled by remote control switches. The control method of this utility model is through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail. The scale of the attached drawings is for reference only and can be adjusted to a certain extent according to the actual use.

[0031] Working principle

[0032] The feeding device for the coal gangue hollow brick sintering kiln starts the drive motor 32 to drive the lead screw 33 to rotate according to the actual situation. The rotation of the lead screw 33 drives the movable rod 35 at the bottom of the movable block 34 to move together, so that the support plate 36 contacts the ground to ensure the stability of the device during use. When feeding, the feeding operation is carried out from top to bottom. After the top support plate 5 is fed, the stepper motor 7 is started to drive the winding roller 17 on the outer periphery of the drive shaft 16 to rotate, thereby driving the top support plate 5 to move upward. During the adjustment process, the adjustment plate 11 is pulled to drive the positioning rod 10 to disengage from the positioning hole, so that the feeding operation can be carried out in sequence. Conversely, the unloading shrinkage effect can be achieved. After adjustment, the tension on the adjustment plate 11 is released, and the positioning rod 10 is inserted into the positioning hole under the force of the return spring 19.

[0033] It should be noted that, in this document, relational terms such as "one" and "two" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A feeding device for a coal gangue hollow brick sintering kiln, comprising a base (1), wherein an adjusting component (3) is installed at the bottom end of the base (1), characterized in that: The base (1) is fixedly connected to a U-shaped mounting bracket (2) at its top, and the inner side of the mounting bracket (2) is provided with multiple pallets (5) for transporting coal gangue hollow bricks. The bottom ends of the multiple pallets (5) are fixedly connected to mounting boxes (4). The inner side of the mounting box (4) is fixedly connected to a guide rod (14). The outer periphery of the guide rod (14) is slidably connected to two symmetrical sliders (15), and the bottom end of the sliders (15) is hinged to an adjusting rod (12). The adjusting rod (12) is further away from the sliders (15). One end of the mounting bracket (2) is hinged to a mounting plate (13), and the mounting plate (13) at the bottom end is fixedly connected to the base (1). The top end of the mounting bracket (2) is fixedly connected to a mounting box (6), and the inner side of the mounting box (6) is rotatably connected to a drive shaft (16). The side of the mounting box (6) is equipped with a stepper motor (7) that provides adjustment power to the drive shaft (16). Two take-up rollers (17) are installed on the outer periphery of the drive shaft (16), and the outer periphery of the take-up rollers (17) is fixedly connected to the top support plate (5) by a connecting rope.

2. The feeding device for a coal gangue hollow brick sintering kiln according to claim 1, characterized in that: The side of each tray (5) is fixedly connected with a movable block. One end of the movable block passes through the limiting groove on the side of the mounting frame (2) and is fixedly connected with a positioning box (9). The side of the mounting frame (2) is fixedly connected with a limiting plate (8) with a positioning hole.

3. The feeding device for a coal gangue hollow brick sintering kiln according to claim 2, characterized in that: The inner side of the positioning box (9) is fixedly connected to two return springs (19), and one end of the two return springs (19) is fixedly connected to a linkage plate (18) connected to the inner wall of the positioning box (9).

4. The feeding device for a coal gangue hollow brick sintering kiln according to claim 3, characterized in that: The side of the linkage plate (18) is fixedly connected to the adjustment plate (11) through the positioning box (9) via a connecting rod, and the side of the adjustment plate (11) is fixedly connected to two positioning rods (10).

5. A feeding device for a coal gangue hollow brick sintering kiln according to claim 1, characterized in that: The adjustment assembly (3) includes multiple movable wheels (31) installed at the bottom of the base (1), a lead screw (33) rotatably connected to the inside of the base (1), and a drive motor (32) installed on the side of the base (1) to provide adjustment power to the lead screw (33).

6. A feeding device for a coal gangue hollow brick sintering kiln according to claim 5, characterized in that: The outer circumference of the lead screw (33) is threaded with two movable blocks (34), and the bottom end of the movable block (34) is hinged to a movable rod (35).

7. A feeding device for a coal gangue hollow brick sintering kiln according to claim 6, characterized in that: The end of the movable rod (35) away from the movable block (34) is hinged to a support plate (36) with an anti-slip pad.

Citation Information

Patent Citations

  • Feeding device for coal gangue hollow brick sintering kiln

    CN220649115U