High-speed ventilation device

Abstract

The utility model discloses a high-speed ventilation device which comprises a box body, a partition plate is arranged in the middle of the box body, and the partition plate divides the box body into a control cavity and a main operation cavity. A mounting frame is fixed on the bottom surface of the main operation cavity, a fan is mounted on a top plate of the mounting frame, and the upper part of an air outlet pipe of the fan is communicated with an air outlet connector communicated with the top plate of the box body; an air inlet through hole is formed in the middle of a left side plate or a right side plate of the main operation cavity, an outer baffle is fixed to the outer side wall of the side plate corresponding to the air inlet through hole and covers the whole air inlet through hole, and a plurality of transverse air guide through holes extending front and back are formed in the middle of the outer baffle. The control host and the draught fan are separated through the partition plate, the influence of the temperature generated when the draught fan operates on the control host is reduced, the service life of the control host is guaranteed, the sound insulation shell can obstruct noise generated by the bottom driving motor, and noise transmitted to the outside is reduced.

Description

Technical fields:

[0001] This utility model relates to the field of ventilation technology, and more specifically to a high-speed ventilation device. Background technology:

[0002] In existing high-temperature carbonization furnaces or some heat treatment furnaces, air needs to be blown inside to cool them down as needed. Therefore, a corresponding ventilation device is required. The current method is to directly install a fan around the furnace body, and connect the fan's outlet to the carbonization furnace or heat treatment furnace through a connecting pipe for ventilation. However, existing fans generally do not have corresponding controllers and cannot achieve automatic switching on and off according to ventilation needs. Therefore, a box is needed to install the fan and control host in the box, and the control host controls the operation and shutdown of the fan. However, after the fan motor runs for a long time, its temperature will rise, which will cause the temperature inside the box to rise. Therefore, the control host installed in the same box will be affected by the high temperature, reducing its service life and making it easy to be damaged due to high temperature.

[0003] At the same time, existing ventilators lack soundproofing components and other structures, causing the noise they generate during operation to be transmitted outwards first, resulting in excessive ambient noise and serious noise pollution. Utility model content:

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a high-speed ventilation device that separates the control unit and the fan by a partition plate, reducing the impact of the fan's operating temperature on the control unit and ensuring the operating life of the control unit. In addition, its soundproof housing can block the noise generated by the bottom drive motor and reduce the noise transmitted to the outside.

[0005] The solution of this utility model to the aforementioned technical problem is:

[0006] A high-speed ventilation device includes a housing, wherein a partition plate is provided in the middle of the housing, the partition plate dividing the housing into a control chamber and a main operating chamber;

[0007] A mounting frame is fixed on the bottom surface of the main operating cavity, and a fan is installed on the top plate of the mounting frame. The upper part of the fan's air outlet pipe is connected to the air outlet connector on the top plate of the housing.

[0008] An air inlet hole is formed in the middle of the left or right side plate of the main operating cavity, and an outer baffle is fixed on the outer side wall of the side plate corresponding to the air inlet hole, covering the entire air inlet hole.

[0009] The control chamber has multiple ventilation holes formed on both the left and right side plates. The first air guide pipe is inserted into the connecting hole formed on the partition plate. The air inlet end of the first air guide pipe is in the control chamber, and its top end extends vertically upward. The air outlet end of the first air guide pipe is in the main operating chamber and is connected to the ventilation port at the bottom of the bottom drive motor of the fan. An exhaust pipe is connected to one side plate of the housing of the bottom drive motor. The exhaust pipe is connected to multiple air outlet filter holes formed on the left or right side plate of the main operating chamber.

[0010] The top plate of the mounting bracket has a mounting slot formed in the middle. The bottom surface of the fan casing is fixed to the top surface of the horizontal connecting plate. The horizontal connecting plate is fixed to the top plate of the mounting bracket by multiple heat insulation blocks. The bottom drive motor of the fan is inserted into the through hole and mounting slot in the middle of the horizontal connecting plate.

[0011] The bottom surface of the horizontal connecting plate is fixed with a soundproof housing, the bottom drive motor is located in the soundproof housing, the air outlet of the first air guide pipe is inserted into the middle through hole of the bottom plate of the soundproof housing, the exhaust pipe is inserted into the through hole of the corresponding side plate of the soundproof housing, and the outer end of the exhaust pipe extends out of the outer end of the through hole.

[0012] A first air collecting hood is fixed on the inner wall of the side plate of the main operating cavity corresponding to the air inlet hole. The air inlet hole is covered by the first air collecting hood. The middle part of the rear wall plate of the first air collecting hood is connected to the air collecting and outlet sleeve. The inner end of the air collecting and outlet sleeve faces the side wall of the filter sleeve of the fan volute.

[0013] A filter plate is fixed in the middle of the first gas collection hood. The outer edge of the filter plate is welded and fixed to the extended edge formed or fixed in the middle of the inner wall of the first gas collection hood. The filter plate divides the first gas collection hood into an outer cavity and an inner cavity. Multiple filter through holes are formed on the filter plate. The inner wall surface of the inner cavity is the rear wall plate of the first gas collection hood. The gas collection and outlet sleeve is connected to the inner cavity.

[0014] An exhaust gas collection cover is fixed on the lower inner wall of the left or right side plate of the main operating cavity. An exhaust gas cavity is formed between the exhaust gas collection cover and the inner wall of the corresponding left or right side plate of the main operating cavity. The exhaust end of the exhaust pipe is fixed on the inner wall of the exhaust gas collection cover and communicates with the through hole formed in the middle of the inner wall. The exhaust end of the exhaust pipe communicates with the exhaust gas cavity. All exhaust gas filter through holes communicate with the exhaust gas cavity and are located below the exhaust end of the exhaust pipe.

[0015] The air outlet chamber is filled with sound-insulating filter cotton.

[0016] A control host is fixed on the side wall of the partition plate in the control cavity, and multiple cooling fans are fixed on one side wall of the control cavity. The air outlets of all cooling fans face the ventilation holes of the corresponding side plate of the control cavity.

[0017] An LCD controller is fixed on the inner wall of one side panel of the housing in the control cavity. The display control screen of the LCD controller faces the through slot on the corresponding side panel of the housing. The LCD controller is electrically connected to the control host via an electrical connection cable. The bottom drive motor of the fan is electrically connected to the control host via an electrical connection cable.

[0018] The outstanding effect of this utility model is:

[0019] It separates the control unit and the fan with a partition plate, reducing the impact of the fan's operating temperature on the control unit and ensuring the lifespan of the control unit;

[0020] Furthermore, its soundproof housing can block the noise generated by the bottom drive motor, reducing the noise transmitted to the outside.

[0021] Meanwhile, the exhaust chamber in the fixed exhaust gas collection cover at the exhaust end of the exhaust pipe is filled with sound-insulating filter cotton, which further reduces the noise of the exhaust gas and achieves noise reduction. Attached image description:

[0022] Figure 1 This is a partial structural schematic diagram of the present invention;

[0023] Figure 2 This is a partial structural diagram of the angle-changing part of this utility model;

[0024] Figure 3 This is a partial sectional view of the present invention;

[0025] Figure 4 yes Figure 3 Partial cross-sectional view of the installation of sound-insulating filter cotton;

[0026] Figure 5 This is a partial structural diagram of the enclosure with some side panels removed;

[0027] Figure 6 This is a partial structural diagram of the enclosure with other components such as side panels removed;

[0028] Figure 7 This is a partial structural diagram of the soundproof enclosure with one of its side panels removed.

[0029] Figure 8 This is a schematic diagram of a partial structure at the control cavity;

[0030] Figure 9 A partial cross-sectional view of this utility model from a different angle. Detailed implementation method:

[0031] For example, see below. Figures 1 to 9As shown, a high-speed ventilation device includes a housing 10, and a partition plate 11 is provided in the middle of the housing 10, which divides the housing 10 into a control chamber 101 and a main operating chamber 102.

[0032] A mounting frame 20 is fixed on the bottom surface of the main operating cavity 102, and a fan 30 is mounted on the top plate of the mounting frame 20. The fan 30 used in this embodiment is a high-temperature magnetic levitation circulating fan with Chinese patent application number 202410001217.8, which is a disclosed structure and will not be described in detail here. Of course, other fans can also be used, but it is necessary to ensure that the bottom of the drive motor of the fan 30 has an air inlet and the side wall of the housing has a side air outlet. In this embodiment, the bottom end of the housing of the bottom drive motor 31 of the fan 30 is fixed with a lower cover. A ventilation opening is formed in the middle of the bottom plate of the lower cover. A connecting sleeve extending downward is formed on the bottom surface of the bottom plate of the lower cover around the ventilation opening. The lower cover communicates with the through hole formed on the bottom plate of the housing of the bottom drive motor 31. The through hole communicates with the inside of the housing. A side air outlet is formed on one side of the side plate of the housing of the bottom drive motor 31. An outwardly extending connecting sleeve is formed on the outer side wall of the side plate of the housing of the bottom drive motor 31 at the side air outlet. One end of the exhaust pipe 32 is fixed in the corresponding connecting sleeve and communicates with the side air outlet. The air outlet end of the first air guide pipe 150 is fixed on the connecting sleeve at the lower cover and communicates with the ventilation opening.

[0033] The upper part of the air outlet pipe of the fan 30 is connected to and communicates with the air outlet connector 12 that is connected to the top plate of the housing 10.

[0034] An air inlet hole 13 is formed in the middle of the left or right side plate of the main operating cavity 102. An outer baffle 14 is fixed on the outer side wall of the side plate corresponding to the air inlet hole 13. The outer baffle 14 covers the entire air inlet hole 13. Multiple transverse air guide holes extending forward and backward are formed in the middle of the outer baffle 14. An upper blocking strip 141 extending outward and downward is formed on the top surface corresponding to the transverse air guide holes.

[0035] Multiple ventilation holes are formed on the left and right sides of the control cavity 101. The first air guide pipe 150 is inserted into the connecting hole formed on the partition plate 11. The air inlet end of the first air guide pipe 150 is in the control cavity 101, and its top end extends vertically upward. The air outlet end of the first air guide pipe 150 is in the main operating cavity 102 and is connected to the ventilation port at the bottom end of the bottom drive motor 31 of the fan 30. An exhaust pipe 32 is connected to one side of the housing of the bottom drive motor 31. The exhaust pipe 32 is connected to multiple air outlet filter holes 103 formed on the left or right side of the main operating cavity 102.

[0036] Furthermore, the top plate of the mounting bracket 20 has a mounting slot formed in the middle. The bottom surface of the volute of the fan 30 is fixed to the top surface of the horizontal connecting plate 33. The horizontal connecting plate 33 is fixed to the top plate of the mounting bracket 20 by multiple heat insulation blocks. The bottom drive motor 31 of the fan 30 is inserted into the through hole and mounting slot in the middle of the horizontal connecting plate 33. This horizontal connecting plate 33 is connected to the mounting bracket 20 through the heat insulation blocks, which can reduce the heat generated by the fan 30 during operation from being transferred to the mounting bracket 20.

[0037] A soundproof housing 34 is fixed to the bottom surface of the horizontal connecting plate 33. The bottom drive motor 31 is located within the soundproof housing 34. The outlet end of the first air duct 150 is inserted into the through hole in the middle of the bottom plate of the soundproof housing 34. The exhaust pipe 32 is inserted into the through hole of the corresponding side plate of the soundproof housing 34, with the outer end of the exhaust pipe 32 extending outward from the through hole. The soundproof housing 34 can reduce the outward transmission of noise generated by the operation of the bottom drive motor 31.

[0038] Furthermore, the air inlet end of the top of the volute of the fan 30 is connected to a connecting pipe, and a filter sleeve 35 is connected to the top of the connecting pipe. Filter mesh holes are formed on the side wall of the filter sleeve 35. The filter sleeve 35 can filter the incoming gas to prevent impurities from entering.

[0039] Furthermore, a first air collecting hood 15 is fixed on the inner wall of the side plate of the main operating cavity 102 corresponding to the air inlet 13. The air inlet 13 is covered by the first air collecting hood 15. The middle part of the rear wall plate of the first air collecting hood 15 is connected to the air collecting and outlet sleeve 151. The inner end of the air collecting and outlet sleeve 151 faces the side wall of the filter sleeve 35 of the volute of the fan 30.

[0040] Furthermore, a filter plate 152 is fixed in the middle of the first gas collecting hood 15. The outer side of the filter plate 152 is welded and fixed to the extended edge formed or fixed in the middle of the inner sidewall of the first gas collecting hood 15. The filter plate 152 divides the first gas collecting hood 15 into an outer cavity and an inner cavity. Multiple filter through holes are formed on the filter plate 152. The inner wall surface of the inner cavity is the rear wall plate of the first gas collecting hood 15. The gas collecting and outlet sleeve part 151 communicates with the inner cavity.

[0041] An exhaust gas collection cover 16 is fixed on the lower inner wall of the left or right side plate of the main operating cavity 102. An exhaust gas cavity is formed between the exhaust gas collection cover 16 and the inner wall of the corresponding left or right side plate of the main operating cavity 102. The exhaust end of the exhaust pipe 32 is fixed on the wall surface of the inner wall plate of the exhaust gas collection cover 16 and communicates with the through hole formed in the middle of the inner wall plate. The exhaust end of the exhaust pipe 32 communicates with the exhaust gas cavity. All exhaust gas filter through holes 103 communicate with the exhaust gas cavity. All exhaust gas filter through holes 103 are located below the exhaust end of the exhaust pipe 32.

[0042] The air outlet chamber is filled with sound-insulating filter cotton 161.

[0043] Furthermore, an air intake filter cylinder 111 is fixed to one side wall of the control cavity 101, and the top end of the air inlet of the first air duct 150 is connected to the air intake filter cylinder 111. A mesh is formed on the outer side wall of the air intake filter cylinder 111.

[0044] Furthermore, a control host is fixed on the side wall of the partition plate 11 at the control cavity 101, and multiple cooling fans 17 are fixed on one side wall of the control cavity 101. The air outlets of all cooling fans 17 face the ventilation holes of the corresponding side plate of the control cavity 101.

[0045] A liquid crystal display controller 106 is fixed on the inner wall of one side panel of the housing 10 at the control cavity 101. The display control screen of the liquid crystal display controller 106 faces the through slot on the corresponding side panel of the housing 10. The liquid crystal display controller 106 is electrically connected to the control host through an electrical connection line. The bottom drive motor 31 of the fan 30 is electrically connected to the control host through an electrical connection line.

[0046] Its control host, LCD display controller 106 and other components are all conventional components, and will not be described in detail here.

[0047] In this embodiment, the control host can be controlled by pressing the corresponding control key on the touch screen of the LCD controller 106. At the same time, a main switch is fixed on the housing 10. The main switch is electrically connected to the control host. The whole machine can be turned on or off by pressing the main switch. The main switch is not shown in the attached drawings. It is also a conventional structure and will not be described in detail here.

[0048] In use, the fan 30 operates, allowing external air to enter the first gas collection hood 15 through the transverse air guide holes of the outer baffle 14. After being filtered by the filter plate 152, the air is discharged from the gas collection outlet sleeve 151 into the main operating chamber 102. After being filtered by the filter sleeve 35, the air enters the volute of the fan 30, and then enters the pipeline connected to the outlet end of the outlet connector 12 through the outlet pipe and outlet connector 12. This supplies air to the equipment connected to the other end of the pipeline, allowing for operations such as cooling of the connected inner cavity of the equipment.

[0049] When the bottom drive motor 31 of the fan 30 is running, it will draw external gas into the control chamber 101 through the corresponding ventilation holes, and then into the first air guide pipe 150 through the air intake filter cylinder 111. When the gas enters the control chamber 101, it can first enter the control chamber 101 for heat exchange and cooling, and then enter the air intake filter cylinder 111. Therefore, the control chamber 101 also has a cooling effect.

[0050] The gas entering the first air duct 150 enters the bottom drive motor 31, cools and heats the inside of the bottom drive motor 31, and is discharged from the exhaust pipe 32. When discharged, it passes through the sound insulation filter cotton 161 to achieve sound insulation and noise reduction.

Claims

1. A high-speed ventilation device, comprising a housing (10), characterized in that: The box (10) is provided with a partition plate (11) in the middle, which divides the box (10) into a control cavity (101) and a main operating cavity (102); A mounting bracket (20) is fixed on the bottom surface of the main operating cavity (102). A fan (30) is installed on the top plate of the mounting bracket (20). The upper part of the air outlet pipe of the fan (30) is connected to the air outlet connector (12) on the top plate of the box (10). An air inlet hole (13) is formed in the middle of the left or right side plate of the main operating cavity (102). An outer baffle (14) is fixed on the outer side wall of the side plate corresponding to the air inlet hole (13). The outer baffle (14) covers the entire air inlet hole (13). A plurality of transverse air guide holes extending forward and backward are formed in the middle of the outer baffle (14). An upper blocking strip (141) extending outward and downward is formed on the top surface corresponding to the transverse air guide holes. Multiple ventilation holes are formed on the left and right sides of the control cavity (101). The first air guide pipe (150) is inserted into the connecting hole formed on the partition plate (11). The air inlet of the first air guide pipe (150) is in the control cavity (101), and its top end extends vertically upward. The air outlet of the first air guide pipe (150) is in the main operating cavity (102) and is connected to the ventilation port at the bottom end of the bottom drive motor (31) of the fan (30). An exhaust pipe (32) is connected to one side of the housing of the bottom drive motor (31). The exhaust pipe (32) is connected to multiple air outlet filter holes (103) formed on the left or right side of the main operating cavity (102).

2. The high-speed ventilation device according to claim 1, characterized in that: The top plate of the mounting bracket (20) has a mounting slot formed in the middle. The bottom surface of the volute of the fan (30) is fixed on the top surface of the horizontal connecting plate (33). The horizontal connecting plate (33) is fixed on the top plate of the mounting bracket (20) by multiple heat insulation blocks. The bottom drive motor (31) of the fan (30) is inserted into the middle through hole and mounting slot of the horizontal connecting plate (33).

3. A high-speed ventilation device according to claim 2, characterized in that: The bottom surface of the horizontal connecting plate (33) is fixed with a soundproof housing (34), the bottom drive motor (31) is located in the soundproof housing (34), the air outlet of the first air duct (150) is inserted into the middle through hole of the bottom plate of the soundproof housing (34), the exhaust pipe (32) is inserted into the through hole of the corresponding side plate of the soundproof housing (34), and the outer end of the exhaust pipe (32) extends out of the outer end of the through hole.

4. A high-speed ventilation device according to claim 1, characterized in that: The air inlet end of the top of the volute of the fan (30) is connected to a connecting pipe, and the top of the connecting pipe is connected to a filter sleeve (35), and filter mesh is formed on the side wall of the filter sleeve (35).

5. A high-speed ventilation device according to claim 1, characterized in that: A first gas collecting hood (15) is fixed on the inner wall of the side plate of the main operating chamber (102) corresponding to the air inlet (13). The air inlet (13) is covered by the first gas collecting hood (15). The middle part of the rear wall plate of the first gas collecting hood (15) is connected to the gas collecting and outlet sleeve (151). The inner end of the gas collecting and outlet sleeve (151) faces the side wall of the filter sleeve (35) of the volute of the fan (30).

6. A high-speed ventilation device according to claim 5, characterized in that: A filter plate (152) is fixed in the middle of the first gas collecting hood (15). The outer side of the filter plate (152) is welded and fixed to the extended edge formed or fixed in the middle of the inner sidewall of the first gas collecting hood (15). The filter plate (152) divides the first gas collecting hood (15) into an outer cavity and an inner cavity. Multiple filter holes are formed on the filter plate (152). The inner wall surface of the inner cavity is the rear wall plate of the first gas collecting hood (15). The gas collecting and outlet sleeve (151) communicates with the inner cavity.

7. A high-speed ventilation device according to claim 1, characterized in that: An exhaust gas collection cover (16) is fixed on the lower inner wall of the left or right side plate of the main operating cavity (102). An exhaust gas cavity is formed between the exhaust gas collection cover (16) and the inner wall of the corresponding left or right side plate of the main operating cavity (102). The exhaust end of the exhaust pipe (32) is fixed on the wall surface of the inner wall plate of the exhaust gas collection cover (16) and communicates with the through hole formed in the middle of the inner wall plate. The exhaust end of the exhaust pipe (32) communicates with the exhaust gas cavity. All exhaust gas filter through holes (103) communicate with the exhaust gas cavity. All exhaust gas filter through holes (103) are located below the exhaust end of the exhaust pipe (32).

8. A high-speed ventilation device according to claim 1, characterized in that: The partition plate (11) is fixed on one side wall of the control cavity (101) with an air intake filter cylinder (111). The top end of the air inlet of the first air duct (150) is connected to the air intake filter cylinder (111). The outer side wall of the air intake filter cylinder (111) is formed with mesh.

9. A high-speed ventilation device according to claim 1, characterized in that: A control host is fixed on the side wall of the partition plate (11) at the control cavity (101). Multiple cooling fans (17) are fixed on one side wall of the control cavity (101). The air outlets of all cooling fans (17) face the ventilation holes of the side plate on the same side of the control cavity (101).

Images