Right-angle feeding equipment for capacitor

Abstract

The utility model discloses right-angle feeding equipment for a capacitor. The right-angle feeding equipment comprises an element feeding device, an X-direction driving device and a Y-direction driving device, the X-direction driving device comprises a Y-direction butt joint mechanism used for being connected with the Y-direction driving device, and the guiding direction of the Y-direction butt joint mechanism is perpendicular to the driving direction of the X-direction driving device. The element feeding device comprises a transition sliding seat and a feeding mechanism arranged on the transition sliding seat, and the transition sliding seat is guided to move along the Y-direction butt joint mechanism; a positioning and locking mechanism which is movably locked with the X-direction driving device is arranged on the transition sliding seat, so that the feeding mechanism and the Y-direction docking mechanism are kept in a relatively static state when the feeding mechanism moves along the X direction; the transition sliding seat comprises a first positioning butt joint structure, and the Y-direction driving device comprises a second positioning butt joint structure; when the first positioning butt-joint structure and the second positioning butt-joint structure are in butt joint in a matched mode, the Y-direction butt-joint mechanism is connected with the Y-direction driving device so that the feeding mechanism can be connected to the Y-direction driving device along the Y-direction butt-joint mechanism to move in the Y direction.

Description

Technical Field

[0001] This utility model relates to the field of capacitor manufacturing technology, specifically to a right-angle feeding device for capacitors. Background Technology

[0002] In the automated production process of capacitors, due to the positional space requirements of the feeding and discharging devices and the impregnation cylinder, it is necessary to grasp and transfer the capacitor elements. However, traditional feeding equipment requires two modules, X-axis and Y-axis, to achieve this transfer action. This design has the following shortcomings: (1) large footprint; (2) unstable movement; (3) slow movement speed, which reduces production efficiency; (4) the need to configure corresponding feeding mechanisms for the two modules, which makes the structural design more complex, increases equipment cost, and increases maintenance difficulty. Utility Model Content

[0003] To overcome the above-mentioned technical problems, this utility model discloses a right-angle feeding device for capacitors.

[0004] The technical solution adopted by this utility model to achieve the above objectives is as follows:

[0005] A right-angle feeding device for capacitors includes a component feeding device and an X-axis driving device and a Y-axis driving device for driving the component feeding device to move along the X and Y directions, respectively, wherein the driving directions of the X-axis driving device and the Y-axis driving device are perpendicular to each other.

[0006] The X-axis driving device includes a Y-axis docking mechanism for connecting to the Y-axis driving device, wherein the guiding direction of the Y-axis docking mechanism is perpendicular to the driving direction of the X-axis driving device.

[0007] The element feeding device includes a transition slide and a feeding mechanism disposed on the transition slide, wherein the transition slide is guided to move along the Y-direction docking mechanism;

[0008] The transition slide is provided with a positioning and locking mechanism for locking with the X-axis drive device, so that the feeding mechanism remains relatively stationary with the Y-axis docking mechanism when it moves along the X-axis.

[0009] The transition slide includes a first positioning docking structure, and the Y-axis driving device includes a second positioning docking structure corresponding to the first positioning docking structure.

[0010] When the first positioning docking structure and the second positioning docking structure are engaged, the Y-direction docking mechanism connects to the Y-direction driving device, so that the feeding mechanism is connected to the Y-direction driving device along the Y-direction docking mechanism to achieve movement along the Y direction.

[0011] The right-angle feeding device for capacitors described above, wherein the X-axis driving device further includes a transverse shift seat, a first guide rail and a first cylinder, the transverse shift seat is movably disposed on the first guide rail and the drive shaft of the first cylinder is fixedly connected to the transverse shift seat, and the Y-axis docking mechanism is disposed on the transverse shift seat.

[0012] In the aforementioned right-angle feeding device for capacitors, the Y-axis docking mechanism includes a second guide rail, which is perpendicular to the first guide rail, and the transition slide moves along the second guide rail.

[0013] The right-angle feeding device for capacitors described above has a positioning hole longitudinally provided in the transverse shift seat;

[0014] The positioning and locking mechanism includes a second cylinder longitudinally disposed on the transition slide, and the drive shaft of the second cylinder is provided with a positioning post corresponding to the positioning hole.

[0015] The right-angle feeding device for capacitors described above, wherein the first positioning docking structure is a plurality of docking holes arranged laterally in the transition slide;

[0016] The Y-axis driving device includes a docking seat, and the second positioning docking structure is a docking pin disposed in the docking seat corresponding to the docking hole.

[0017] The right-angle feeding device for capacitors described above, wherein the Y-axis driving device further includes a third guide rail and a synchronous belt assembly driven by a first motor, the docking seat is connected to the synchronous belt assembly, and the docking seat is movably disposed on the third guide rail.

[0018] The third guide rail is parallel to and at the same height as the second guide rail, and the feeding mechanism reciprocates along the second and third guide rails.

[0019] The right-angle feeding device for capacitors described above, wherein the docking seat is equipped with a sensing plate;

[0020] The Y-axis driving device further includes a first photoelectric switch and a second photoelectric switch, which are respectively disposed at both ends of the synchronous belt assembly corresponding to the sensing sheet;

[0021] The first photoelectric switch is electrically connected to the positioning and locking mechanism. When the first photoelectric switch senses the sensing sheet, it drives the positioning and locking mechanism to work.

[0022] The second photoelectric switch is electrically connected to the feeding mechanism. When the second photoelectric switch senses the sensing sheet, it drives the feeding mechanism to work.

[0023] The right-angle feeding device for capacitors described above, wherein the Y-axis driving device further includes a first buffer and a second buffer for limiting excessive lateral movement of the docking seat, the first buffer and the second buffer being respectively disposed at both ends of the synchronous belt assembly.

[0024] The right-angle feeding device for capacitors described above, wherein the feeding mechanism includes a feeding clamp, a third cylinder for driving the feeding clamp to open and close, and a fourth cylinder for driving the feeding clamp to rise and fall.

[0025] The above-mentioned right-angle feeding device for capacitors includes a feeding clamp comprising a first clamp and a second clamp with clamping surfaces arranged opposite each other. A first silicone tube is embedded in the clamping surface of the first clamp, and a second silicone tube and a third silicone tube are embedded in the clamping surface of the second clamp. The second silicone tube and the third silicone tube are respectively arranged adjacent to both sides of the first silicone tube to form a needle clamping cavity, and the first silicone tube, the second silicone tube and the third silicone tube are parallel to each other.

[0026] The beneficial effects of this utility model are as follows: This utility model is reasonably and ingeniously designed. It is equipped with X-axis and Y-axis driving devices to form a right-angle conveying path, enabling the element feeding device to perform right-angle transfer feeding without rotating the feeding clamp. It also replaces the traditional method of configuring a corresponding number of feeding mechanisms for X-axis and Y-axis modules, achieving right-angle transfer feeding of capacitors within a limited space, improving production efficiency, and reducing device and maintenance costs. Specifically, the positioning and locking mechanism ensures that the feeding mechanism does not move in the Y-axis when moving along the X-axis, improving transfer reliability. Furthermore, the first and second positioning docking structures are used to optimize the docking accuracy and convenience of the feeding mechanism in XY direction changes. Secondly, the optimized Y-axis docking mechanism improves the convenience and directionality of the glue feeding mechanism traveling back and forth between the X-axis and Y-axis driving devices. Attached Figure Description

[0027] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0028] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0029] Figure 2 This is a three-dimensional schematic diagram of the element feeding device in this utility model;

[0030] Figure 3 This is a three-dimensional schematic diagram of the X-axis driving device in this utility model;

[0031] Figure 4 This is a three-dimensional schematic diagram of the Y-axis driving device in this utility model. Detailed Implementation

[0032] The present invention will be further described below through specific embodiments, so as to make the technical solution of the present invention easier to understand and master, rather than to limit the present invention.

[0033] Example: See Figures 1 to 4 This embodiment provides a right-angle feeding device for capacitors, which includes a component feeding device 1 and an X-direction driving device 2 and a Y-direction driving device 3 for driving the component feeding device 1 to move along the X and Y directions, respectively. The driving directions of the X-direction driving device 2 and the Y-direction driving device 3 are perpendicular to each other.

[0034] The X-direction driving device 2 includes a Y-direction docking mechanism 21 for connecting to the Y-direction driving device 3, wherein the guiding direction of the Y-direction docking mechanism 21 is perpendicular to the driving direction of the X-direction driving device 2.

[0035] The element feeding device 1 includes a transition slide 11 and a feeding mechanism disposed on the transition slide 11. The transition slide 11 is guided to move along the Y-direction docking mechanism 21.

[0036] The transition slide 11 is provided with a positioning and locking mechanism for locking with the X-direction drive device 2, so that the feeding mechanism remains relatively stationary with the Y-direction docking mechanism 21 when it moves along the X direction.

[0037] The transition slide 11 includes a first positioning docking structure 18, and the Y-axis driving device 3 includes a second positioning docking structure 31 corresponding to the first positioning docking structure 18.

[0038] When the first positioning docking structure 18 and the second positioning docking structure 31 are engaged, the Y-direction docking mechanism 21 connects to the Y-direction driving device 3, so that the feeding mechanism is connected to the Y-direction driving device 3 along the Y-direction docking mechanism 21 to achieve movement along the Y direction.

[0039] Specifically, the X-axis drive device 2 and Y-axis drive device 3 are configured to form a right-angle conveying path, enabling the element feeding device 1 to transfer and feed materials at right angles without rotating the feeding clamp. This replaces the traditional method of configuring a corresponding number of feeding mechanisms for X-axis and Y-axis modules, allowing the right-angle transfer and feeding of capacitors to be completed within a limited space, improving production efficiency and reducing equipment and maintenance costs. The positioning and locking mechanism ensures that the feeding mechanism does not move in the Y-axis when moving along the X-axis, improving transfer reliability. Furthermore, the first positioning docking structure 18 and the second positioning docking structure 31 are used to optimize the docking accuracy and convenience of the feeding mechanism in XY direction changes. Secondly, the Y-axis docking mechanism 21 is optimized to improve the convenience and directionality of the glue feeding mechanism traveling back and forth between the X-axis drive device 2 and the Y-axis drive device 3.

[0040] Preferably, the X-axis driving device 2 further includes a transverse sliding seat, a first guide rail 22, and a first cylinder 23. The transverse sliding seat is movably disposed on the first guide rail 22, and the drive shaft of the first cylinder 23 is fixedly connected to the transverse sliding seat. The Y-axis docking mechanism 21 is disposed on the transverse sliding seat. Specifically, when the drive shaft of the first cylinder 23 extends, it drives the transverse sliding seat to approach the Y-axis driving device 3, that is, it drives the feeding mechanism to approach the Y-axis driving device 3. When the drive shaft of the first cylinder 23 retracts, it drives the transverse sliding seat away from the Y-axis driving device 3, that is, it drives the feeding mechanism away from the Y-axis driving device 3.

[0041] Preferably, the Y-axis docking mechanism 21 includes a second guide rail, which is perpendicular to the first guide rail 22, and the transition slide 11 is guided to move along the second guide rail. Specifically, when the positioning and locking mechanism locks the transition slide 11 to the transverse sliding seat, the feeding mechanism is placed on the second guide rail and remains relatively stationary with respect to the second guide rail. When the first positioning and docking structure 18 and the second positioning and docking structure 31 are engaged, the positioning and locking mechanism releases the transverse sliding seat, and the feeding mechanism is guided along the second guide rail into the Y-axis driving device 3.

[0042] Preferably, a positioning hole 24 is provided longitudinally in the transverse sliding seat;

[0043] The positioning and locking mechanism includes a second cylinder 12 longitudinally disposed on the transition slide 11. The drive shaft of the second cylinder 12 is provided with a positioning post 13 corresponding to the positioning hole 24. Specifically, when the drive shaft of the second cylinder 12 extends, it drives the positioning post 13 to be inserted into the positioning hole 24, so as to keep the feeding mechanism and the transverse slide relatively stationary. When the drive shaft of the second cylinder 12 retracts, it drives the positioning post 13 away from the positioning hole 24, so as to release the relative stationary state between the feeding mechanism and the transverse slide, effectively ensuring that the feeding mechanism avoids movement in the Y direction when moving in the X direction.

[0044] Preferably, the first positioning and docking structure 18 consists of several sets of docking holes arranged laterally in the transition slide 11;

[0045] The Y-axis driving device 3 includes a docking seat 32, and the second positioning docking structure 31 is a docking pin disposed in the docking seat 32 corresponding to the docking hole. Specifically, when the X-axis driving device 2 drives the element feeding device 1 to approach the Y-axis driving device 3, the docking seat 32 is engaged with the docking hole through the docking pin so that the transition slide 11 is assembled on the docking seat 32, thereby improving the convenience and reliability of the right-angle transfer of the feeding mechanism.

[0046] Preferably, the Y-axis driving device 3 further includes a third guide rail 33 and a synchronous belt assembly 34 driven by a first motor, the docking seat 32 is connected to the synchronous belt assembly 34 in a transmission manner, and the docking seat 32 is movably disposed on the third guide rail 33;

[0047] The third guide rail 33 is parallel to and at the same height as the second guide rail, and the feeding mechanism moves back and forth along the second guide rail and the third guide rail 33. Specifically, when the feeding mechanism is assembled onto the docking seat 32 via the transition slide 11, the first motor drives the synchronous belt assembly 34 to move the docking seat 32 laterally, so as to drive the feeding mechanism to move back and forth along the second guide rail and the third guide rail 33.

[0048] Preferably, the docking seat 32 is provided with a sensing plate;

[0049] The Y-axis driving device 3 further includes a first photoelectric switch 35 and a second photoelectric switch 36, which are respectively disposed at both ends of the synchronous belt assembly 34 corresponding to the sensing sheet.

[0050] The first photoelectric switch 35 is electrically connected to the positioning and locking mechanism. When the first photoelectric switch 35 senses the sensing sheet, it drives the positioning and locking mechanism to work.

[0051] The second photoelectric switch 36 is electrically connected to the feeding mechanism. When the second photoelectric switch 36 senses the sensing sheet, it drives the feeding mechanism to work.

[0052] Preferably, the Y-axis drive device 3 further includes a first buffer 37 and a second buffer 38 for limiting excessive lateral movement of the docking seat 32, wherein the first buffer 37 and the second buffer 38 are respectively disposed at both ends of the timing belt assembly 34.

[0053] Preferably, the feeding mechanism includes a feeding clamp, a third cylinder 14 for driving the feeding clamp to open and close, and a fourth cylinder 15 for driving the feeding clamp to rise and fall.

[0054] The feeding clamp includes a first jaw 16 and a second jaw 17 with their gripping surfaces facing each other. A first silicone tube is embedded in the gripping surface of the first jaw 16, and a second silicone tube and a third silicone tube are embedded in the gripping surface of the second jaw 17. The second silicone tube and the third silicone tube are respectively arranged adjacent to both sides of the first silicone tube to form a needle clamping cavity, and the first silicone tube, the second silicone tube and the third silicone tube are parallel to each other.

[0055] When this utility model is in operation, it includes the following steps:

[0056] (1) The positioning and locking mechanism locks the transition slide 11 and the transverse slide to keep the feeding mechanism and the Y-direction docking mechanism 21 relatively stationary.

[0057] (2) The element feeding device feeds elements;

[0058] The first cylinder 23 drives the feeding mechanism to clamp a row of elements, at which time the element guide needle is held in the element guide needle holding cavity;

[0059] After feeding is completed, the second cylinder 12 drives the feeding mechanism to rise, so that the feeding mechanism leaves the element feeding device.

[0060] (3) The X-direction driving device 2 drives the feeding mechanism to move along the X direction to approach the Y-direction driving device 3. When the first photoelectric switch 35 senses that the docking seat 32 is close, the first positioning docking structure 18 and the second positioning docking structure 31 cooperate to dock, driving the positioning locking mechanism to release the transverse seat, so as to realize the feeding mechanism to disengage from the transverse seat, and then the transition slide 11 is assembled on the docking seat 32 by the docking pin and the docking hole.

[0061] (4) The feeding mechanism enters the Y-direction driving device 3 from the Y-direction docking mechanism 21 and moves along the Y-direction driving device 3 to the discharge point. When the second photoelectric switch 36 senses that the docking seat 32 is close, it drives the feeding mechanism to discharge the element to complete the discharge action.

[0062] (5) After the material is fed, the Y-axis driving device 3 drives the feeding mechanism to reset, and the feeding mechanism enters the Y-axis docking mechanism 21. At this time, the first photoelectric switch 35 senses that the docking seat 32 is close and drives the positioning and locking mechanism to fix the transverse seat so as to fix the feeding mechanism on the transverse seat.

[0063] (6) The X-direction driving mechanism drives the feeding mechanism to reset.

[0064] This utility model features a reasonable and ingenious design. It is equipped with X-axis and Y-axis driving devices to form a right-angle conveying path, enabling the element feeding device to perform right-angle transfer feeding without rotating the feeding clamp. This replaces the traditional method of configuring a corresponding number of feeding mechanisms for X-axis and Y-axis modules, allowing for right-angle transfer feeding of capacitors within a limited space, improving production efficiency, and reducing equipment and maintenance costs. The positioning and locking mechanism ensures that the feeding mechanism does not move in the Y-axis when moving along the X-axis, improving transfer reliability. Furthermore, the first and second positioning docking structures optimize the docking accuracy and convenience of the feeding mechanism in XY-axis changes. Secondly, the optimized Y-axis docking mechanism improves the convenience and directionality of the glue feeding mechanism traveling between the X-axis and Y-axis driving devices.

[0065] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Any person skilled in the art can make many possible variations and modifications to the technical solution of this utility model using the disclosed technical means and content, or modify it into equivalent embodiments with equivalent changes, without departing from the scope of the technical solution of this utility model. Therefore, all equivalent changes made based on the shape, structure, and principle of this utility model without departing from its technical solution should be covered within the protection scope of this utility model.

Claims

1. A right-angle feeding device for capacitors, characterized in that, It includes a particle feeding device and an X-axis driving device and a Y-axis driving device for driving the particle feeding device to move along the X and Y directions respectively, wherein the driving directions of the X-axis driving device and the Y-axis driving device are perpendicular to each other. The X-axis driving device includes a Y-axis docking mechanism for connecting to the Y-axis driving device, wherein the guiding direction of the Y-axis docking mechanism is perpendicular to the driving direction of the X-axis driving device. The element feeding device includes a transition slide and a feeding mechanism disposed on the transition slide, wherein the transition slide is guided to move along the Y-direction docking mechanism; The transition slide is provided with a positioning and locking mechanism for locking with the X-axis drive device, so that the feeding mechanism remains relatively stationary with the Y-axis docking mechanism when it moves along the X-axis. The transition slide includes a first positioning docking structure, and the Y-axis driving device includes a second positioning docking structure corresponding to the first positioning docking structure. When the first positioning docking structure and the second positioning docking structure are engaged, the Y-direction docking mechanism connects to the Y-direction driving device, so that the feeding mechanism is connected to the Y-direction driving device along the Y-direction docking mechanism to achieve movement along the Y direction.

2. The right-angle feeding device for capacitors according to claim 1, characterized in that, The X-axis drive device further includes a transverse sliding seat, a first guide rail, and a first cylinder. The transverse sliding seat is movably disposed on the first guide rail, and the drive shaft of the first cylinder is fixedly connected to the transverse sliding seat. The Y-axis docking mechanism is disposed on the transverse sliding seat.

3. The right-angle feeding device for capacitors according to claim 2, characterized in that, The Y-axis docking mechanism includes a second guide rail, which is perpendicular to the first guide rail, and the transition slide moves along the second guide rail.

4. The right-angle feeding device for capacitors according to claim 3, characterized in that, A positioning hole is provided longitudinally on the transverse sliding seat; The positioning and locking mechanism includes a second cylinder longitudinally disposed on the transition slide, and the drive shaft of the second cylinder is provided with a positioning post corresponding to the positioning hole.

5. The right-angle feeding device for capacitors according to claim 4, characterized in that, The first positioning and docking structure consists of several sets of docking holes arranged laterally in the transition slide; The Y-axis driving device includes a docking seat, and the second positioning docking structure is a docking pin disposed in the docking seat corresponding to the docking hole.

6. The right-angle feeding device for capacitors according to claim 5, characterized in that, The Y-axis drive device further includes a third guide rail and a synchronous belt assembly driven by a first motor. The docking seat is connected to the synchronous belt assembly and is movably mounted on the third guide rail. The third guide rail is parallel to and at the same height as the second guide rail, and the feeding mechanism reciprocates along the second and third guide rails.

7. The right-angle feeding device for capacitors according to claim 6, characterized in that, The docking seat is equipped with a sensor plate; The Y-axis driving device further includes a first photoelectric switch and a second photoelectric switch, which are respectively disposed at both ends of the synchronous belt assembly corresponding to the sensing sheet; The first photoelectric switch is electrically connected to the positioning and locking mechanism. When the first photoelectric switch senses the sensing sheet, it drives the positioning and locking mechanism to work. The second photoelectric switch is electrically connected to the feeding mechanism. When the second photoelectric switch senses the sensing sheet, it drives the feeding mechanism to work.

8. The right-angle feeding device for capacitors according to claim 7, characterized in that, The Y-axis drive device further includes a first buffer and a second buffer for limiting excessive lateral movement of the docking seat, the first buffer and the second buffer being respectively disposed at both ends of the timing belt assembly.

9. The right-angle feeding device for capacitors according to any one of claims 1 to 8, characterized in that, The feeding mechanism includes a feeding clamp, a third cylinder for driving the feeding clamp to open and close, and a fourth cylinder for driving the feeding clamp to rise and fall.

10. The right-angle feeding device for capacitors according to claim 9, characterized in that, The feeding clamp includes a first jaw and a second jaw with clamping surfaces arranged opposite each other. A first silicone tube is embedded in the clamping surface of the first jaw, and a second silicone tube and a third silicone tube are embedded in the clamping surface of the second jaw. The second silicone tube and the third silicone tube are respectively arranged adjacent to both sides of the first silicone tube to form a needle clamping cavity, and the first silicone tube, the second silicone tube and the third silicone tube are parallel to each other.

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