DD motor for dicing saw

By integrating the ceramic DD insulation plate with the DD motor, the problems of electrostatic damage and unstable adsorption of the vacuum chuck in the dicing machine are solved, achieving high-precision processing and stable equipment operation, and extending the service life of the dicing machine.

CN223502677UActive Publication Date: 2025-10-31HEFEI AIKARIS INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422808501.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-10-31
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

In existing dicing machines, the vacuum chuck of the DD motor is prone to damaging the workpiece due to static electricity, and the unstable chuck material affects the fixing effect, resulting in processing accuracy and quality problems.

Method used

The DD insulation board made of ceramic material is integrated with the DD motor in a single design, combined with a sealed structure to ensure adsorption performance and mechanical stability, prevent current leakage, and improve processing accuracy and equipment life.

Benefits of technology

It effectively isolates conductors with different potentials, prevents electrostatic damage, ensures processing accuracy and efficiency, extends equipment life, and improves overall operational stability and sealing performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motors for scribing machines, and discloses a DD motor for a scribing machine, which comprises a motor rotor seat arranged on a motor base, a DD insulating plate is detachably mounted on the upper end face of the motor rotor seat, an adsorption channel for vacuum adsorption of workpieces is arranged in an inner cavity of the DD insulating plate, and the DD insulating plate is detachably mounted on the motor rotor seat. The motor base is fixedly connected with a stator core, coils used for driving the motor rotor seat to rotate are evenly arranged on the stator core, motor magnetic steel matched with the coils is evenly distributed on the inner wall of the motor rotor seat in an annular mode, and an upper sealing sleeve is fixedly arranged in the middle of the DD insulating plate. According to the utility model, the insulating base plate and the DD motor are integrated, so that transmission chains are effectively reduced, the transmission precision is high, the planeness during processing is ensured, and the production and assembly difficulty is reduced. And meanwhile, conduction of the suction cup during contact height measurement of the blade is effectively avoided, and the whole device can stably run for a long time.
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Description

Technical Field

[0001] This utility model relates to the field of motor technology for dicing machines, specifically a DD motor for dicing machines. Background Technology

[0002] The grinding wheel dicing machine is a precision CNC device that integrates technologies such as water, air, electricity, high-speed air static pressure spindle, precision mechanical transmission, sensors, and automated control.

[0003] In grinding wheel dicing machines, a DD motor is typically used in conjunction with a vacuum suction fixture to hold the workpiece in place. When using a vacuum suction fixture, a ceramic insulating plate is usually placed on the DD motor rotor base, and a vacuum suction cup is mounted on the ceramic insulating plate. When using metal suction cups to hold wafers and other workpieces, static electricity can easily be generated due to friction. Static electricity may damage the electronic components on the wafers and other workpieces, affecting product performance and quality. When using suction cups made of other materials, the suction force is unstable and may be affected by factors such as flatness and vacuum pump performance, thus affecting the fixation and processing effect of the wafers and other workpieces. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a DD motor for a dicing machine, which solves the problems of the DD motor's conductivity with the worktable required for contact height measurement in dicing machines, the high precision requirements for components such as suction cups, ceramic insulating pads, and DD motors, and the high assembly requirements for assembly personnel.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a DD motor for a dicing machine, comprising a motor rotor seat mounted on a motor base, a DD insulating plate detachably mounted on the upper end face of the motor rotor seat, an adsorption channel for vacuum adsorption of workpieces provided in the inner cavity of the DD insulating plate, a stator core fixedly connected to the motor base, coils for driving the motor rotor seat to rotate evenly arranged on the stator core, motor magnets cooperating with the coils evenly distributed in a ring on the inner wall of the motor rotor seat, an upper sealing sleeve fixedly mounted in the middle of the DD insulating plate, a lower cover plate fixedly connected to the lower end face of the motor base, a lower sealing sleeve mounted on the lower cover plate in the middle of the inner cavity of the motor base, and an oil seal provided at the joint between the upper and lower sealing sleeves.

[0008] Preferably, a waterproof connector is arranged on the motor base, the DD insulating plate is fixedly installed on the upper end face of the motor rotor seat by connecting screws, and a reserved hole is provided on the motor rotor seat.

[0009] Preferably, a reading head mounting plate is detachably mounted on the upper part of the motor base, a cross roller bearing is arranged between the reading head mounting plate and the motor rotor seat, and a reading head is arranged on the reading head mounting plate.

[0010] Preferably, a code disk mounting plate is fixedly connected to the middle of the DD insulating plate, and a glass code disk is fixedly connected to the lower end face of the code disk mounting plate. The reading head is used to cooperate with the glass code disk to read the value.

[0011] Preferably, an upper sealing ring is arranged between the upper sealing sleeve and the DD insulating plate, and a lower sealing ring is provided between the lower cover plate and the lower end face of the motor base.

[0012] Preferably, the upper and lower end faces of the stator core are provided with high-temperature resistant epoxy boards, and the coil is wound and arranged on the upper and lower high-temperature resistant epoxy boards.

[0013] (III) Beneficial Effects

[0014] This utility model has the following beneficial effects:

[0015] This DD motor for a dicing machine effectively reduces the transmission chain by integrating the insulating plate with the motor, resulting in high transmission accuracy and ensuring flatness during processing. Simultaneously, it effectively prevents conduction of the suction cup during blade contact height measurement, ensuring long-term stable operation. The DD insulating plate is made of ceramic, which has excellent adsorption properties and stability, ensuring that the material does not move or deform during processing, thereby improving processing accuracy and efficiency. Ceramic material is a good electrical insulator, effectively isolating conductors at different potentials and preventing current from flowing where it shouldn't, thus protecting the equipment and materials. It also provides robust mechanical support for the DD motor and other components, ensuring stability during processing. The ceramic material's high-temperature and corrosion resistance allows it to maintain its performance under harsh environmental conditions, extending the dicing machine's service life and ensuring normal operation and processing accuracy. The upper and lower sealing sleeves, in conjunction with oil seals, achieve excellent sealing within the motor. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the AA direction of this utility model;

[0018] Figure 3 This is a schematic diagram of the structural layout of the motor base of this utility model;

[0019] Figure 4This is a schematic diagram of the coil and motor magnet layout structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the layout structure of the reading head of this utility model;

[0021] Figure 6 This is a schematic diagram of the cross-sectional structure of the present invention along the AA direction.

[0022] In the diagram: 1. Waterproof connector; 2. Motor rotor seat; 3. Motor base; 4. DD insulation board; 5. Upper sealing sleeve; 6. Connecting screw; 7. Reserved hole; 8. Stator core; 9. Crossed roller bearing; 10. Glass code disk; 11. Code disk mounting plate; 12. Lower sealing sleeve; 13. Lower cover plate; 14. Lower sealing ring; 15. Upper sealing ring; 16. Reading head mounting plate; 17. Oil seal; 18. Motor magnet; 19. High-temperature resistant epoxy board; 20. Coil; 21. Reading head. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1 This utility model provides a technical solution: a DD motor for a dicing machine, including a motor rotor seat 2 mounted on a motor base 3, a DD insulating plate 4 detachably mounted on the upper end face of the motor rotor seat 2, an adsorption channel for vacuum adsorption of workpieces provided in the inner cavity of the DD insulating plate 4, a stator core 8 fixedly connected to the motor base 3, coils 20 for driving the motor rotor seat 2 to rotate evenly arranged on the stator core 8, motor magnets 18 cooperating with the coils 20 evenly distributed in a ring on the inner wall of the motor rotor seat 2, an upper sealing sleeve 5 fixedly mounted in the middle of the DD insulating plate, a lower cover plate 13 fixedly connected to the lower end face of the motor base 3, a lower sealing sleeve 12 located in the middle of the inner cavity of the motor base 3 on the lower cover plate 13, and an oil seal 17 provided at the joint between the upper sealing sleeve 5 and the lower sealing sleeve 12.

[0025] This invention integrates the insulating pad and the DD motor, effectively reducing the transmission chain, achieving high transmission accuracy, and ensuring flatness during processing. Simultaneously, it effectively prevents conduction of the suction cup during blade contact height measurement. The overall structure is simplified, facilitating later maintenance and ensuring long-term stable operation. In practical applications, the DD insulating plate can be made of ceramic, giving it excellent adsorption properties and stability, ensuring that the material does not move or deform during processing, thereby improving processing accuracy and efficiency. Ceramic material is a good electrical insulator, effectively isolating conductors at different potentials and preventing current from flowing where it shouldn't, thus protecting the equipment and materials; it also provides robust mechanical support for the DD motor and other components, ensuring their stability during processing. Ceramic material has high temperature and corrosion resistance, maintaining its performance under harsh environmental conditions, thus extending the service life of the dicing machine and ensuring its normal operation and processing accuracy. The upper and lower sealing sleeves, in conjunction with oil seal 17, achieve excellent sealing within the motor. Traditionally, a suction cup with a ceramic insulating pad is mounted on a DD motor. However, due to machining accuracy errors in both the suction cup and the insulating pad, the combination further reduces the overall working accuracy of the dicing machine. Of course, the material of the DD insulating plate is not limited to ceramic; any insulating material that is strong, wear-resistant, and does not easily deform after processing can be used.

[0026] In this embodiment, a waterproof connector 1 is arranged on the motor base 3, and the DD insulation board 4 is fixedly installed on the upper end face of the motor rotor seat 2 by connecting screws 6. A reserved hole 7 is provided on the motor rotor seat 2.

[0027] In this embodiment, a reading head mounting plate 16 is detachably installed on the upper part of the motor base 3. A cross roller bearing 9 is arranged between the reading head mounting plate 16 and the motor rotor seat 2. A reading head 21 is arranged on the reading head mounting plate 16.

[0028] Reference Figure 5 and 6 As shown, in this embodiment, a code disk mounting plate 11 is fixedly connected to the middle of the DD insulating plate 4, and a glass code disk 10 is fixedly connected to the lower end face of the code disk mounting plate 11. The reading head 21 is used to cooperate with the glass code disk 10 to read values. The glass code disk 10 is a precision photoelectric encoder component, mainly used to measure physical quantities such as angle, speed, and position. Its working principle is mainly based on the light blocking and transmission effects and electronic signal processing technology. The glass code disk 10 has advantages such as high-precision positioning, good stability, low maintenance cost, and strong adaptability. Setting a code disk in the motor helps to improve the cutting quality and efficiency of the dicing machine, reduce production costs, and extend the equipment and its service life.

[0029] Reference Figure 6As shown, in this embodiment, an upper sealing ring 15 is arranged between the upper sealing sleeve 5 and the DD insulating plate 4, and a lower sealing ring 14 is provided between the lower cover plate 13 and the lower end face of the motor base 3. The upper and lower sealing rings 14 effectively ensure the sealing performance between the upper sealing sleeve 5 and the DD insulating plate 4, and between the lower cover plate 13 and the motor base 3, thereby improving the overall sealing performance of the motor.

[0030] Reference Figure 3 and 4 As shown, in this embodiment, high-temperature resistant epoxy boards 19 are provided on both the upper and lower end faces of the stator core 8, and the coil 20 is wound and arranged on the upper and lower high-temperature resistant epoxy boards 19. High-temperature resistant epoxy boards 19 are widely used in electrical insulation and structural support fields. Due to their excellent high-temperature resistance and electrical properties, they are often used in electrical equipment, electronic components, and mechanical parts in high-temperature environments to ensure stable operation and long-term use of the equipment. The motor magnet 18 is a permanent magnet, which can generate a stable magnetic field. In the DD motor, this magnetic field interacts with the magnetic field generated by the current passing through the stator coil 20, thereby generating rotational torque, driving the rotor to rotate, improving the motor's efficiency, stability, and torque output, while also adapting to high-temperature environments and optimizing control performance.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A DD motor for a dicing machine, comprising a motor rotor seat mounted on a motor base, characterized in that: A DD insulating plate is detachably installed on the upper end face of the motor rotor base. The inner cavity of the DD insulating plate is provided with an adsorption channel for vacuum adsorption of workpieces. A stator core is fixedly connected to the motor base. Coils for driving the motor rotor base to rotate are evenly arranged on the stator core. Motor magnets that cooperate with the coils are evenly distributed in a ring on the inner wall of the motor rotor base. An upper sealing sleeve is fixedly installed in the middle of the DD insulating plate. A lower cover plate is fixedly connected to the lower end face of the motor base. A lower sealing sleeve is installed on the lower cover plate in the middle of the inner cavity of the motor base. An oil seal is provided at the joint between the upper sealing sleeve and the lower sealing sleeve.

2. The DD motor for a dicing machine according to claim 1, characterized in that: A waterproof connector is connected to the motor base, and the DD insulation board is fixedly installed on the upper surface of the motor rotor seat by connecting screws. The motor rotor seat is provided with a reserved hole.

3. A DD motor for a dicing machine according to claim 1, characterized in that: A reading head mounting plate is detachably installed on the upper part of the motor base. A cross roller bearing is arranged between the reading head mounting plate and the motor rotor seat. A reading head is arranged on the reading head mounting plate.

4. A DD motor for a dicing machine according to claim 3, characterized in that: A code disk mounting plate is fixedly connected to the middle of the DD insulating plate, and a glass code disk is fixedly connected to the lower end face of the code disk mounting plate. The reading head is used to cooperate with the glass code disk to read the value.

5. A DD motor for a dicing machine according to claim 4, characterized in that: An upper sealing ring is arranged between the upper sealing sleeve and the DD insulating plate, and a lower sealing ring is provided between the lower cover plate and the lower end face of the motor base.

6. A DD motor for a dicing machine according to claim 5, characterized in that: The stator core is provided with high-temperature resistant epoxy boards on both the upper and lower end faces, and the coil is wound and arranged on the upper and lower high-temperature resistant epoxy boards.